技术领域technical field
本发明涉及砖坯转运设备技术领域,尤其涉及一种砖坯转运升降机。The invention relates to the technical field of brick adobe transfer equipment, in particular to a brick adobe transfer elevator.
背景技术Background technique
砖坯又称生坯,指借助外力和模型,将泥料加工成型为具有一定形状、尺寸和强度并可用于烧成的中间产品。砖坯的烧制步骤大体包括原料配制—搅拌—成型—切坯—湿坯干燥—焙烧—成品,目前在湿坯干燥环节,一般需要将砖坯运输线上的湿砖坯放到托盘上,托盘链条输送机将其上的托盘连同托盘上的湿砖坯运进干燥室干燥后,又需要将干燥好的砖坯从托盘上卸下来,转入后续的码烧环节,然而,在目前的湿坯干燥是一般是通过人工将砖坯运输线上的湿砖坯人工放到托盘上,然后还需要人工将干燥后的砖坯从托盘上卸下来,这不仅耗费大量的人力,而且这种通过人工搬运的方式效率低,影响整个工序的运行。Brick adobe, also known as green body, refers to an intermediate product that processes mud into a certain shape, size and strength with the help of external forces and models and can be used for firing. The firing steps of adobe generally include raw material preparation-stirring-shaping-cutting-wet adobe drying-roasting-finished products. Currently, in the wet adobe drying process, it is generally necessary to put the wet adobes on the adobe transportation line on a pallet, and the tray chain conveys After the machine transports the tray on it and the wet bricks on the tray into the drying room for drying, the dried bricks need to be unloaded from the tray and transferred to the subsequent code firing link. However, the current wet brick drying is generally It is to manually put the wet bricks on the brick transportation line on the pallet, and then manually unload the dried bricks from the pallet, which not only consumes a lot of manpower, but also has low efficiency through manual handling. affect the operation of the entire process.
需要说明的是,上述内容属于发明人的技术认知范畴,并不必然构成现有技术。It should be noted that the above content belongs to the scope of the inventor's technical cognition and does not necessarily constitute the prior art.
发明内容Contents of the invention
本申请是为了解决砖坯在托盘链条输送机和砖坯运输线之间人工转运的问题,这种通过人工转运的方式导致转运效率低,且由于人工转运速度慢,会影响整个工序的运行,为了解决上述问题本申请设计了一种砖坯转运升降机,其具体技术方案是:This application is to solve the problem of manual transfer of adobes between the pallet chain conveyor and the adobe transportation line. This manual transfer method leads to low transfer efficiency, and due to the slow speed of manual transfer, it will affect the operation of the entire process. In order to solve The above-mentioned problems the present application has designed a kind of adobe transfer elevator, and its concrete technical scheme is:
一种砖坯转运升降机,转运升降机设置于砖坯运输线和托盘链条输送机之间,用于将砖坯运输线上的砖坯运输至托盘链条输送机的托盘上,该托盘内设有至少两个间隔设置的通槽,上述转运升降机包括:An adobe transfer elevator, the transfer elevator is set between the adobe transportation line and the pallet chain conveyor, and is used to transport the adobes on the adobe transportation line to the tray of the pallet chain conveyor, and the tray is provided with at least two intervals The through chute, the above mentioned transfer lift includes:
机架;frame;
运输链升降单元,运输链升降单元包括:Transport chain lifting unit, transport chain lifting unit includes:
链条架,所述链条架滑动设置于机架;a chain frame, the chain frame is slidably arranged on the frame;
至少两个链条隔板,各链条隔板间隔设置并分别设置于链条架,且各链条隔板两端分别设有链轮,链轮上绕有链条;At least two chain partitions, each chain partition is arranged at intervals and is respectively arranged on the chain frame, and each chain partition is respectively provided with a sprocket, and a chain is wound on the sprocket;
驱动单元,所述驱动单元驱动链条同时绕两个链轮转动,进而驱动砖坯在链条隔板上移动;A drive unit, the drive unit drives the chain to rotate around the two sprockets at the same time, and then drives the adobe to move on the chain partition;
动力单元,该动力单元驱动地连接运输链升降单元,驱动运输链升降单元在机架上升降,进而使得所述链条隔板能够穿过所述托盘内的通槽。A power unit, the power unit is drivingly connected to the transport chain lifting unit, and drives the transport chain lifting unit to lift up and down on the frame, so that the chain partition can pass through the through slot in the tray.
进一步优选的,所述驱动单元包括:Further preferably, the drive unit includes:
主动链辊,所述主动链辊上设有至少两个主动链轮;A driving chain roller, at least two driving sprockets are arranged on the driving chain roller;
从动链辊,所述从动链辊上设有至少两个从动链轮,链条分别绕过主动链轮、从动链轮和链条隔板上的链轮形成闭合链条;The driven chain roller is provided with at least two driven sprockets on the driven chain roller, and the chain respectively goes around the driving sprocket, the driven sprocket and the sprockets on the chain partition to form a closed chain;
第一驱动件,所述第一驱动件与主动链辊连接,驱动主动链辊主动,进而驱动链条转动。The first driving member is connected with the driving chain roller, drives the driving chain roller to drive, and then drives the chain to rotate.
优选的,主动链轮的设置数量与从动链轮的设置数量相同,且分别与链条隔板和托盘的通槽数量相同。Preferably, the number of driving sprockets is the same as that of driven sprockets, and is respectively the same as the number of through slots of the chain separator and the tray.
进一步优选的,所述驱动单元还包括:Further preferably, the drive unit further includes:
第一减速器,第一减速器连接在第一驱动件与主动链辊之间,用于减速。The first speed reducer is connected between the first driving member and the driving chain roller, and is used for speed reduction.
优选的,在机架底端还设有行走轮。Preferably, road wheels are also provided at the bottom of the frame.
进一步优选的,所述运输链升降单元还包括:Further preferably, the transport chain lifting unit also includes:
张紧链轮组,张紧链轮组设置于链条架,用于张紧链条。The tensioning sprocket set is arranged on the chain frame and used for tensioning the chain.
进一步优选的,所述动力单元包括:Further preferably, the power unit includes:
第二驱动件,所述第二驱动件设置于机架;a second driving member, the second driving member is arranged on the frame;
传动组件,所述传动组件与第二驱动件连接;a transmission assembly, the transmission assembly is connected to the second driving member;
两个链条辊,各链条辊的两端分别设有升降链轮;Two chain rollers, the two ends of each chain roller are respectively equipped with lifting sprockets;
升降链条,所述升降链条一端固定于升降链轮,另一端绕过升降链轮与链条架连接。A lifting chain, one end of the lifting chain is fixed to the lifting sprocket, and the other end is connected to the chain frame by bypassing the lifting sprocket.
进一步优选的,所述传动组件包括:Further preferably, the transmission assembly includes:
连接于两个链条辊之间的传动轴;a transmission shaft connected between two chain rollers;
带轮,所述带轮设置于传动轴;a pulley, the pulley is arranged on the transmission shaft;
皮带,所述皮带设置于带轮与第二驱动件之间,用于传递动力a belt, the belt is arranged between the pulley and the second driving member for power transmission
两个第二减速器,各第二减速器分别设置于传动轴的两端,且各第二减速器连接于链条辊与传动轴之间。Two second speed reducers, each second speed reducer is respectively arranged at both ends of the transmission shaft, and each second speed reduction device is connected between the chain roller and the transmission shaft.
优选的,在机架上竖向设有导轨,链条架沿导轨上下移动。Preferably, guide rails are vertically provided on the frame, and the chain frame moves up and down along the guide rails.
优选的,在链条架上设有导轮,链条架通过导轮沿导轨上下滚动。Preferably, a guide wheel is provided on the chain frame, and the chain frame rolls up and down along the guide rail through the guide wheel.
本申请通过上述升降链条带动整个链条板的上升来实现链条隔板穿过托盘内的通槽位于托盘的上方,同时该链条隔板与砖坯运输线对接配合将砖坯运输线上的砖坯运输至链条隔板上,同时,利用升降链条带动整个链条板的升降来实现链条隔板穿过托盘内的通槽并位于托盘的下方,进而将链条隔板上的砖坯遗留在托盘内实现转运至托盘的目的,实现自动将砖坯运输线上的砖坯自动转运至托盘内,避免人工搬运,提高了转运效率,节省了整个工序的加工时间。另外,通过上托盘的反过程还能实现砖坯自动下托盘的目的,整个过程相比现有的人工操作,节省大量时间和人力。In this application, the lifting chain drives the entire chain plate to rise to realize that the chain partition passes through the through slot in the tray and is located above the pallet, and at the same time, the chain partition cooperates with the brick transportation line to transport the bricks on the brick transportation line to the chain. At the same time, use the lifting chain to drive the entire chain plate up and down to realize that the chain partition passes through the through slot in the pallet and is located under the pallet, and then leaves the bricks on the chain partition in the pallet to realize the transfer to the pallet. The purpose is to realize the automatic transfer of the bricks on the brick transportation line to the pallet, avoid manual handling, improve the transfer efficiency, and save the processing time of the whole process. In addition, the purpose of automatically lowering the bricks to the pallet can also be achieved through the reverse process of loading the pallet. Compared with the existing manual operation, the whole process saves a lot of time and manpower.
附图说明Description of drawings
图1为本发明的的使用状态图;Fig. 1 is the use state figure of the present invention;
图2为按照图1箭头所指的方向的主视图;Fig. 2 is a front view according to the direction indicated by the arrow in Fig. 1;
图3为本发明的结构示意图;Fig. 3 is a structural representation of the present invention;
图4为图3中机架的结构示意图;Fig. 4 is the structural representation of frame among Fig. 3;
图5为运输链升降单元的结构示意图;Fig. 5 is the structural representation of transport chain lifting unit;
图6为图3中动力单元的结构示意图;Fig. 6 is a schematic structural view of the power unit in Fig. 3;
图7-8为砖坯上托盘的工作过程示意图;Figure 7-8 is a schematic diagram of the working process of the pallet on the adobe;
图9-10为砖坯下托盘的工作过程示意图。Figure 9-10 is a schematic diagram of the working process of the pallet under the adobe.
图中,1、托盘链条输送机,101、托盘,102、通槽,2、砖坯输送线,3、转运升降机,301、机架,302、行走轮,303、伺服电机304、链条隔板,305、链轮,306、链条,307、张紧链轮,308、主动链辊,309、主动链轮,310、链条架,311、从动链辊,312、升降链条,313、从动链轮,314、皮带,315、电机316、第一减速器,317、导轨,318、导轮,319、传动轴,320、第二减速器,321、升降链轮,322、带轮,323、链条辊。In the figure, 1, pallet chain conveyor, 101, pallet, 102, through trough, 2, adobe conveying line, 3, transfer elevator, 301, rack, 302, traveling wheel, 303, servo motor 304, chain partition, 305, sprocket, 306, chain, 307, tensioning sprocket, 308, driving chain roller, 309, driving sprocket, 310, chain frame, 311, driven chain roller, 312, lifting chain, 313, driven chain Wheel, 314, belt, 315, motor 316, first reducer, 317, guide rail, 318, guide wheel, 319, drive shaft, 320, second reducer, 321, lifting sprocket, 322, belt pulley, 323, Chain Roller.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式并结合附图,对本发明进行详细阐述。In order to clearly illustrate the technical features of this solution, the present invention will be described in detail below through specific implementation methods and in conjunction with the accompanying drawings.
如图1-10所示,一种砖坯转运升降机,转运升降机3设置于砖坯运输线2和托盘链条输送机1之间,用于将砖坯运输线2上的砖坯自动运输至托盘链条输送机1的托盘101上,或者还能将托盘101内的砖坯自动卸下。本申请中的砖坯运输线2的结构与现有技术中流水皮带运输线的结构相同,然而,现有技术中的皮带输送线与为本领域技术人员所公知的技术,在此不对砖坯运输线2不多加赘述,同时托盘链条输送机1的结构与现有技术中的链条输送机结构相同,托盘101能够放置在托盘链条输送机1上,同时在将托盘101内的砖坯进行干燥时,能够将托盘101从托盘链条输送机1上取下。该托盘101内设有至少两个间隔设置的通槽102,在本申请中将托盘101内的通槽102设置为十四个,该通槽102的数量是根据托盘101的大小和通槽102之间的间隔大小而决定的,因此,通槽102的数量可根据实际使用的托盘101设计。具体的,该转运升降机3包括:As shown in Figure 1-10, a kind of adobe transfer elevator, the transfer elevator 3 is set between the adobe transportation line 2 and the pallet chain conveyor 1, and is used to automatically transport the adobes on the adobe transportation line 2 to the pallet chain conveyor 1 on the tray 101 of the tray 101, or the adobe in the tray 101 can be automatically unloaded. The structure of brick adobe conveying line 2 in the present application is identical with the structure of the flowing water belt conveying line in the prior art, yet, the belt conveying line in the prior art is the technology known to those skilled in the art, does not refer to the brick adobe conveying line at this 2 No need to go into details, and the structure of the pallet chain conveyor 1 is the same as that of the prior art. The pallet 101 can be placed on the pallet chain conveyor 1, and at the same time, when the bricks in the pallet 101 are dried, the The pallet 101 is removed from the pallet chain conveyor 1 . The pallet 101 is provided with at least two through grooves 102 arranged at intervals. In this application, there are fourteen through grooves 102 in the pallet 101. The number of the through grooves 102 is based on the size of the pallet 101 and the through grooves 102. Therefore, the number of through slots 102 can be designed according to the pallet 101 actually used. Specifically, the transfer lift 3 includes:
机架301,如图4所示,该机架301为不锈钢材焊接而成的,其主要包括焊接为方形结构的底架和焊接在底架四个拐角位置处的支腿,该支腿垂直底架设置,在每个支腿上沿竖直方向均设有导轨317,在机架301上还滑动设有运输链升降单元,该运输链升降单元能够沿导轨317上下滑动,实现运输链升降单元的升降。同时,在机架301的底端设有四个行走轮302,四个行走轮302分别设置在靠近机架301的四个拐角位置,如此能够使得人工推运整个转运升降机3移动,节省体力,保证移动相对自由、轻便。Frame 301, as shown in Figure 4, this frame 301 is welded by stainless steel, and it mainly comprises the bottom frame that is welded into square structure and the legs that are welded at four corner positions of bottom frame, and this leg is vertical The bottom frame is provided with a guide rail 317 along the vertical direction on each leg, and a transport chain lifting unit is also slidably provided on the frame 301. The transport chain lifting unit can slide up and down along the guide rail 317 to realize the lifting of the transport chain. unit lift. Simultaneously, the bottom end of frame 301 is provided with four traveling wheels 302, and four traveling wheels 302 are respectively arranged at four corner positions close to frame 301, can make the whole transfer lifter 3 of artificial push and move like this, save physical strength, Ensure relatively free and light movement.
另外,在该机架301上还设有动力单元,如图6所示,该动力单元驱动地连接运输链升降单元上升或下降,具体包括一个第二驱动件,在本实施例中,该第二驱动件采用伺服电机303,或者,还可以采用步进电机,或者液压马达等。该伺服电机303通过一皮带314带动一带轮322转动,该带轮322通过键固定在一传动轴319上,在该传动轴319的两端分别固连有第二减速器320,该第二减速器320的结构与现有的减速器的结构相同,在此不多加赘述。第二减速器320连接有两个链条辊323,两个链条辊323的方向与传动轴319的设置方向垂直,各链条辊323的两端分别设有升降链轮321,升降链轮321上缠绕有升降链条312,该升降链条312的一端固定在升降链轮321上,另一端与运输链升降单元连接。在本实施例中,经过实际使用中的设计,该运输链升降单元相对机架301上升的距离小于升降链轮321的圆周长度,所以,在升降链轮321通过旋转缠绕升降链条312来提升运输链升降单元的过程中,不需要将升降链轮321缠绕升降链条312一周就可将运输链升降单元提升降至需要的位置。通过将该动力单元采用链条升降的方式,其链条传动运行稳定可靠,磨损小,且易于加工和维修更换,具有成本低的优点。In addition, a power unit is also provided on the frame 301. As shown in FIG. 6 , the power unit is driven to connect the transport chain lifting unit to rise or fall, and specifically includes a second driving member. In this embodiment, the first The second driving part is a servo motor 303, or a stepper motor or a hydraulic motor can also be used. The servo motor 303 drives a pulley 322 to rotate through a belt 314, and the pulley 322 is fixed on a transmission shaft 319 through a key. The two ends of the transmission shaft 319 are respectively fixedly connected with a second speed reducer 320. The structure of the reducer 320 is the same as that of the existing reducer, and will not be repeated here. The second speed reducer 320 is connected with two chain rollers 323, and the direction of the two chain rollers 323 is perpendicular to the setting direction of the transmission shaft 319. The two ends of each chain roller 323 are respectively provided with lifting sprockets 321, and the lifting sprockets 321 are wound Lifting chain 312 is arranged, and one end of this lifting chain 312 is fixed on the lifting sprocket 321, and the other end is connected with transport chain lifting unit. In this embodiment, through the design in actual use, the lifting distance of the transport chain lifting unit relative to the frame 301 is less than the circumferential length of the lifting sprocket 321, so the lifting chain 321 is lifted by rotating and winding the lifting chain 312. During the process of the chain lifting unit, the transport chain lifting unit can be lifted to the desired position without winding the lifting sprocket 321 around the lifting chain 312 for one week. By adopting the chain lifting method for the power unit, the chain transmission operation is stable and reliable, the wear is small, and it is easy to process, maintain and replace, and has the advantages of low cost.
具体的,如图5所示,上述运输链升降单元包括:Specifically, as shown in Figure 5, the above transport chain lifting unit includes:
一个链条架310,该链条架310同样也是不锈钢材焊接而成,其主要包括方形结构的链条架本体和垂直焊接在链条架本体上的四个升降支腿,四个升降支腿分别设置在靠近链条架本体上的四个拐角位置。同时,在四个升降支腿上还分别设有两个导轮318,当然,还可以在升降支腿上设置一个导轮318或者三个导轮318,又或者四个导轮318等。该链条架310与升降链条312连接,升降链轮321旋转缠绕升降链条312的过程中实现链条架310的导轮318在机架301上的导轨317内上下滚动的目的。设置导轮318在导轨317内滚动能够减小链条架310与机架301之间的摩擦力,进一步减小伺服电机303的负载,节省电能。A chain frame 310, the chain frame 310 is also welded from stainless steel, it mainly includes the chain frame body of square structure and four lifting legs vertically welded on the chain frame body, the four lifting legs are respectively arranged near The four corner positions on the chain rack body. At the same time, two guide wheels 318 are respectively provided on the four lifting legs. Of course, one guide wheel 318, three guide wheels 318, or four guide wheels 318 can also be arranged on the lifting legs. The chain frame 310 is connected with the lift chain 312 , and the guide wheel 318 of the chain frame 310 rolls up and down in the guide rail 317 on the frame 301 during the process of the lift sprocket 321 rotating and winding the lift chain 312 . Setting the guide wheel 318 to roll in the guide rail 317 can reduce the friction between the chain frame 310 and the frame 301, further reduce the load of the servo motor 303, and save electric energy.
另外,在链条架310上还设有十四个链条隔板304,十四个链条隔板304间隔设置并分别设置于链条架310,同时个链条隔板304大小相等,且链条隔板304的长度小于托盘101内通槽102的长度,且链条隔板304的宽度小于托盘101的通槽102的宽度,这样才能够使得链条隔板304能够穿过通槽102升至托盘101的上方,或者下降至托盘101的下方。同时在每个链条隔板304的两端分别设有链轮305,链轮305上绕有链条306,该链条306也设置为十四条,在每个链条隔板304上绕有一条链条306,链条306能够绕链条隔板304上的两个链轮305转动,进而达到链条306沿链条隔板304的长度方向传送砖坯的目的。In addition, fourteen chain partitions 304 are also arranged on the chain frame 310, and the fourteen chain partitions 304 are arranged at intervals and are respectively arranged on the chain frame 310. The length is less than the length of the slot 102 in the tray 101, and the width of the chain dividing plate 304 is less than the width of the slot 102 of the tray 101, so that the chain dividing plate 304 can pass through the slot 102 and rise to the top of the tray 101, or Descend to the bottom of the tray 101. At the same time, the two ends of each chain dividing plate 304 are respectively provided with a sprocket 305, and a chain 306 is wound on the sprocket 305. The chain 306 is also set to fourteen, and a chain 306 is wound on each chain dividing plate 304. , the chain 306 can rotate around the two sprockets 305 on the chain partition 304, so as to achieve the purpose of the chain 306 transporting the adobe along the length direction of the chain partition 304.
当然,对于上述的链条隔板304不仅仅局限设置为十四个,还可设置为其他数目的链条隔板304,但链条隔板304的数目不能少于两个,这样才能够实现搭载砖坯的目的,避免砖坯从链条隔板304上掉落。Of course, the above-mentioned chain partitions 304 are not only limited to fourteen, but also can be set to other numbers of chain partitions 304, but the number of chain partitions 304 cannot be less than two, so that it can realize the function of carrying adobes. Purpose, avoid brick adobe to drop from chain dividing plate 304.
链条隔板304设置在链条架310上的具体设置方式为:每个链条隔板304的底部均焊接有连接板,所有的连接板均焊接在链条架310上;当然,对于连接板与链条架310之间还可采用连接介质,例如多个连接板或者所有连接板均焊接在同一个连接板上,此连接板再焊接在链条架310上。同时,对于此方式以外的通过多种连接介质焊接或通过螺栓连接固定在链条架310上的简单的变形方式,仍然属于本申请的范围。The specific way that the chain dividing plate 304 is arranged on the chain rack 310 is: the bottom of each chain dividing plate 304 is welded with connecting plates, and all connecting plates are welded on the chain rack 310; of course, for the connecting plate and the chain rack A connecting medium can also be used between 310, for example, multiple connecting plates or all connecting plates are welded on the same connecting plate, and this connecting plate is then welded on the chain frame 310. At the same time, other simple deformation methods other than this method, such as welding by various connection media or fixing on the chain frame 310 by bolts, still belong to the scope of the present application.
另外,运输链升降单元还包括设置在链条架310上的驱动链条306转动的驱动单元,该驱动单元驱动链条306同时绕链条隔板304两端的链轮305转动,进而使得链条306沿链条隔板304的长度方向传送,具体的该驱动单元包括:一个主动链辊308和一个从动链辊311以及带动主动链辊308转动的第一驱动件,在该主动链辊308上设有十四个主动链轮309,从动链辊311上液设有十四个从动链轮313,十四个主动链轮309沿主动链辊308的轴向间隔设置,同理,十四个从动链轮313也沿从动链辊311的轴向间隔设置,两者的间隔距离相等,同时间隔距离的大小与链条隔板304之间的间隔相等,如此,每条链条306能够绕主动链辊308上的一个主动链轮309、从动链辊311上的从动链轮313、以及一个链条隔板304两端的链轮306形成闭合的链条306,第一驱动件驱动主动链辊308转动为十四条链条306同时提供动力。在本实施例中,第一驱动件可以采用电机315或者马达作为动力源。In addition, the transport chain lifting unit also includes a driving unit that is arranged on the chain frame 310 to drive the chain 306 to rotate. 304 in the length direction transmission, specifically the drive unit includes: a driving chain roller 308 and a driven chain roller 311 and a first driving member that drives the driving chain roller 308 to rotate, on which the driving chain roller 308 is provided with fourteen Driving sprocket 309, fourteen driven sprockets 313 are provided on the driven chain roller 311, and fourteen driving sprockets 309 are arranged at intervals along the axial direction of driving chain roller 308. In the same way, fourteen driven chains The wheel 313 is also arranged at intervals along the axial direction of the driven chain roller 311, the distance between the two is equal, and the size of the distance is equal to the interval between the chain partitions 304, so that each chain 306 can wind around the drive chain roller 308 A driving sprocket 309 on the top, a driven sprocket 313 on the driven chain roller 311, and sprockets 306 at both ends of a chain separator 304 form a closed chain 306, and the first driving member drives the driving chain roller 308 to rotate ten Four chains 306 provide power simultaneously. In this embodiment, the first driving member may use the motor 315 or a motor as a power source.
进一步的,在上述电机315与主动链辊308之间还可设有第一减速器316,该第一减速器316与第二减速器320的内部结构相同,在本申请中不对其多加描述,该减速器能够降低电机315的转速进而适应链传动这种低速转动的情况。Further, a first speed reducer 316 may also be provided between the above-mentioned motor 315 and the driving chain roller 308. The internal structure of the first speed reducer 316 is the same as that of the second speed reducer 320, which will not be further described in this application. The speed reducer can reduce the rotating speed of the motor 315 so as to adapt to the low-speed rotation of the chain drive.
进一步的,在靠近链条隔板304两端位置处的链条架310上还分别设有张紧链轮组,各张紧链轮组包括十四个张紧链轮307,十四个张紧链轮307同时也在主动链辊308或从动链辊311的轴向方向间隔设置,该间隔距离与链条隔板304的间隔距离相等,这样十四个张紧链轮307分别对十四个链条306进行张紧;通过设置张紧链轮307能够对链条306进行张紧,防止链条306过松导致链条306脱出的情况。Further, on the chain frame 310 near the two ends of the chain partition 304, tensioning sprocket sets are respectively provided, and each tensioning sprocket set includes fourteen tensioning sprockets 307, fourteen tensioning chains The wheels 307 are also arranged at intervals in the axial direction of the driving chain roller 308 or the driven chain roller 311 at the same time. 306 for tensioning; the chain 306 can be tensioned by setting the tensioning sprocket 307 to prevent the chain 306 from being too loose and causing the chain 306 to disengage.
本申请的工作过程为:The working process of this application is:
砖坯上托盘101时,如图7-8所示,将本申请中的砖坯转运升降机3移动至砖坯运输线2的尾端,并与砖坯运输线2的尾端承接,同时,还将该转运升降机3移动至托盘链条输送机1的下方,托盘链条输送机1将托盘101运送至链条隔板304的上方,此时,保证托盘101内的十四个通槽102与十四个链条隔板304对准,使得十四个链条隔板304分别能够通过托盘101的十四个通槽102。此时,开启伺服电机303正转,伺服电机303带动升降链轮321缠绕升降链条312,由于升降链条312与链条架310连接,所以,链条架310在升降链条312的带动下上升,进而十四个链条隔板304分别穿过托盘101内的十四个通槽102上升至托盘101的上方,其上升的高度与砖坯输送线2的高度相等;此时,再开启电机315,电,机315带动主动链辊308转动,主动链辊308上的十四个主动链轮309同时旋转,进而使得十四条链条306在主动链轮309、从动链轮313以及链条隔板304上的两个链轮305上进行同时运转,其运转方向与砖坯输送线2的运转方向相同,进而将砖坯输送线2上的砖坯通过链条306转运至链条隔板304上;此时,控制伺服电机303反转,伺服电机303带动升降链轮321释放升降链条312,链条架310随升降链条312的释放下降,同时,链条隔板304也随链条架310的下降而下降至托盘101的下方,在下降的同时进而将链条隔板304上的砖坯遗留在托盘101上,托盘101在托盘链条输送机1运送下至干燥室,以此循环,将砖坯不断运送至多个托盘101上,实现自动将砖坯上托盘101的目的。When the adobe is put on the tray 101, as shown in Figure 7-8, the adobe transfer elevator 3 in the present application is moved to the tail end of the adobe transportation line 2, and is connected with the tail end of the adobe transportation line 2, and at the same time, the transfer The elevator 3 moves to the bottom of the pallet chain conveyor 1, and the pallet chain conveyor 1 transports the pallet 101 to the top of the chain partition 304. At this time, the fourteen through slots 102 and the fourteen chain partitions in the pallet 101 must 304 are aligned so that the fourteen chain separators 304 can pass through the fourteen through slots 102 of the tray 101 respectively. Now, turn on the servomotor 303 forward rotation, the servomotor 303 drives the lifting sprocket 321 to wind the lifting chain 312, because the lifting chain 312 is connected with the chain frame 310, so the chain frame 310 rises under the drive of the lifting chain 312, and then fourteen Four chain partitions 304 pass through the fourteen through slots 102 in the tray 101 to rise to the top of the tray 101, and the height of its rise is equal to the height of the adobe conveying line 2; Drive driving chain roller 308 to rotate, fourteen driving sprockets 309 on the driving chain roller 308 rotate simultaneously, and then make fourteen chains 306 on two of driving sprocket 309, driven sprocket 313 and chain dividing plate 304 Simultaneous operation is carried out on the sprocket 305, and its running direction is the same as that of the adobe conveying line 2, and then the adobes on the adobe conveying line 2 are transferred to the chain partition 304 through the chain 306; at this time, the servo motor 303 is controlled to reverse , the servo motor 303 drives the lifting sprocket 321 to release the lifting chain 312, and the chain frame 310 descends with the release of the lifting chain 312. At the same time, the chain partition 304 also descends to the bottom of the tray 101 as the chain frame 310 descends. Further, the bricks on the chain partition 304 are left on the pallet 101, and the pallet 101 is transported down to the drying room by the pallet chain conveyor 1, and in this way, the bricks are continuously transported to multiple pallets 101, realizing automatic loading of the bricks on the pallet 101 the goal of.
砖坯下托盘101,如图9-10所示,移动砖坯转运升降机3至托盘链条输送机1的下方,同时将该砖坯转运升降机3与砖坯运输线2的前端对接,此时,仍然要保证托盘101内的十四个通槽102与十四个链条隔板304对准,使得十四个链条隔板304分别能够通过托盘101的十四个通槽102。此时,启动伺服电机303正转,伺服电机303带动升降链轮321缠绕升降链条312,链条架310随升降链条312的缠绕上升,同时十四个链条隔板304同时穿过托盘101上的十四个通槽102并上升至托盘101的上方,其上升的高度与砖坯输送线2的高度相等,在链条隔板304上升的同时能够将托盘101上的砖坯托至链条隔板304上,此时,再开启电机315,电,315带动主动链辊308转动,主动链辊308上的十四个主动链轮309同时旋转,进而使得十四条链条306在主动链轮309、从动链轮313以及链条隔板304上的两个链轮305上进行同时运转,其运转方向与砖坯输送线2的运转方向相同,进而将托盘101上的砖坯通过链条306转运至砖坯输送线2上,以此循环,不断将托盘101上的砖坯转运至砖坯输送线2,实现自动将砖坯下托盘101的目的。The adobe lower tray 101, as shown in Figure 9-10, moves the adobe transfer elevator 3 to the bottom of the tray chain conveyor 1, and at the same time connects the adobe transfer elevator 3 with the front end of the adobe transportation line 2. The fourteen through slots 102 in 101 are aligned with the fourteen chain separators 304 , so that the fourteen chain separators 304 can respectively pass through the fourteen through slots 102 of the pallet 101 . Now, start the servomotor 303 to rotate forward, the servomotor 303 drives the lifting sprocket 321 to wind the lifting chain 312, the chain frame 310 rises with the winding of the lifting chain 312, and fourteen chain partitions 304 pass through ten on the pallet 101 at the same time. The four through grooves 102 rise to the top of the tray 101, and the height of its rise is equal to the height of the brick conveying line 2, and the bricks on the tray 101 can be supported on the chain divider 304 while the chain divider 304 rises. , turn on the motor 315 again, and the motor 315 drives the driving chain roller 308 to rotate, and the fourteen driving sprockets 309 on the driving chain roller 308 rotate at the same time, so that the fourteen chains 306 are connected between the driving sprocket 309 and the driven sprocket. 313 and the two sprockets 305 on the chain partition 304 run simultaneously, and its running direction is the same as that of the brick conveying line 2, and then the bricks on the tray 101 are transferred to the brick conveying line 2 through the chain 306, so as to This cycle continuously transfers the adobes on the tray 101 to the adobe conveying line 2 to realize the purpose of automatically lowering the adobes to the tray 101.
上述具体实施方式不能作为对本发明保护范围的限制,对于本技术领域的技术人员来说,对本发明实施方式所做出的任何替代改进或变换均落在本发明的保护范围内。The above specific implementation manners cannot be regarded as limiting the protection scope of the present invention. For those skilled in the art, any substitution, improvement or transformation made to the implementation manners of the present invention shall fall within the protection scope of the present invention.
本发明未详述之处,均为本技术领域技术人员的公知技术。The parts of the present invention that are not described in detail are known technologies of those skilled in the art.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910918186.1ACN110589057A (en) | 2019-09-26 | 2019-09-26 | A brick transfer elevator |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910918186.1ACN110589057A (en) | 2019-09-26 | 2019-09-26 | A brick transfer elevator |
| Publication Number | Publication Date |
|---|---|
| CN110589057Atrue CN110589057A (en) | 2019-12-20 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910918186.1APendingCN110589057A (en) | 2019-09-26 | 2019-09-26 | A brick transfer elevator |
| Country | Link |
|---|---|
| CN (1) | CN110589057A (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111498412A (en)* | 2020-05-15 | 2020-08-07 | 海盐华工机械有限公司 | Special delivery wagon of ecological brick maintenance |
| CN112340335A (en)* | 2020-10-24 | 2021-02-09 | 东杰智能科技集团股份有限公司 | Pallet cargo transferring and falling machine with unlimited transferred cargo height in pit |
| CN114180317A (en)* | 2022-02-16 | 2022-03-15 | 山东银鹰炊事机械有限公司 | Automatic wheaten food conveying and arranging machine |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4829748A (en)* | 1986-05-23 | 1989-05-16 | Sony Corp. | Apparatus for arraying parts on respective trays |
| JPH07300229A (en)* | 1994-05-06 | 1995-11-14 | Oshima Enjinia Kk | Shifting/conveying device |
| CN102328824A (en)* | 2011-08-09 | 2012-01-25 | 山东矿机迈科建材机械有限公司 | Wet blank feeding machine |
| CN205167186U (en)* | 2015-12-07 | 2016-04-20 | 武汉潇瑞机械设备有限公司 | Tray and adobe separator |
| CN207107797U (en)* | 2017-05-27 | 2018-03-16 | 常州力马智能装备科技有限公司 | Stacking turns to induction system |
| CN208683234U (en)* | 2018-07-10 | 2019-04-02 | 苏州互尔达自动化科技有限公司 | A kind of digital product is packed for automatic mounted box transfer device |
| CN210681267U (en)* | 2019-09-26 | 2020-06-05 | 济南金牛砖瓦机械有限公司 | Adobe transports lift |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4829748A (en)* | 1986-05-23 | 1989-05-16 | Sony Corp. | Apparatus for arraying parts on respective trays |
| JPH07300229A (en)* | 1994-05-06 | 1995-11-14 | Oshima Enjinia Kk | Shifting/conveying device |
| CN102328824A (en)* | 2011-08-09 | 2012-01-25 | 山东矿机迈科建材机械有限公司 | Wet blank feeding machine |
| CN205167186U (en)* | 2015-12-07 | 2016-04-20 | 武汉潇瑞机械设备有限公司 | Tray and adobe separator |
| CN207107797U (en)* | 2017-05-27 | 2018-03-16 | 常州力马智能装备科技有限公司 | Stacking turns to induction system |
| CN208683234U (en)* | 2018-07-10 | 2019-04-02 | 苏州互尔达自动化科技有限公司 | A kind of digital product is packed for automatic mounted box transfer device |
| CN210681267U (en)* | 2019-09-26 | 2020-06-05 | 济南金牛砖瓦机械有限公司 | Adobe transports lift |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111498412A (en)* | 2020-05-15 | 2020-08-07 | 海盐华工机械有限公司 | Special delivery wagon of ecological brick maintenance |
| CN112340335A (en)* | 2020-10-24 | 2021-02-09 | 东杰智能科技集团股份有限公司 | Pallet cargo transferring and falling machine with unlimited transferred cargo height in pit |
| CN114180317A (en)* | 2022-02-16 | 2022-03-15 | 山东银鹰炊事机械有限公司 | Automatic wheaten food conveying and arranging machine |
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| CN110589057A (en) | A brick transfer elevator | |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | Application publication date:20191220 |