技术领域technical field
本发明涉及模拟人技术领域，具体是涉及一种耐高压的深海模拟人及其制作方法。The invention relates to the technical field of simulators, in particular to a high-voltage-resistant deep-sea simulator and a manufacturing method thereof.
背景技术Background technique
现有的模拟人技术主要应用于地面常压空气环境中，主要通过建立人体模型来实现对一些仪器、设备的检测功能。然而，在大深度深海环境下，模拟人需要耐受极高的海水压力，缺少相关的对耐高压模拟人的技术研究。主要由于在深海环境下，若达到一定的深度(如水下600米)后，模拟人会因无法耐受极高压力而被压坏、漏水，常用的耐压技术无法保证水下600米深度的水密问题，所以导致无法进行深海环境下的相关仪器功能检测。The existing man-simulating technology is mainly used in the air environment of normal pressure on the ground, mainly through the establishment of a human body model to realize the detection function of some instruments and equipment. However, in the deep sea environment, the simulator needs to withstand extremely high seawater pressure, and there is a lack of relevant technical research on high pressure simulators. The main reason is that in the deep sea environment, if it reaches a certain depth (such as 600 meters underwater), the simulated human will be crushed and leak due to being unable to withstand extremely high pressure. Due to watertight problems, it is impossible to perform functional testing of relevant instruments in deep sea environments.
发明内容Contents of the invention
针对现有技术中存在的上述问题，旨在提供一种耐高压的深海模拟人及其制作方法，可以承受600米深海压力；且质量较轻，能够比较轻便的运输使用。In view of the above-mentioned problems existing in the prior art, the aim is to provide a high-pressure-resistant deep-sea simulator and its manufacturing method, which can withstand 600-meter deep-sea pressure; and the weight is relatively light, and it can be transported and used relatively lightly.
具体技术方案如下：The specific technical scheme is as follows:
一种耐高压的深海模拟人中，包括若干独立解剖区段，若干独立解剖区段通过关节连接为一个整体，其中部分独立解剖区段包括壳体以及骨架，壳体采用金属材质，且壳体内设置有安装腔，其中骨架设置在安装腔内，此外安装腔内还填充有填充物，该填充物由环氧树脂和空心玻璃球混合而成。A high-pressure-resistant deep-sea simulator includes a number of independent anatomical sections, which are connected as a whole through joints, and some of the independent anatomical sections include a shell and a skeleton. The shell is made of metal, and the inside of the shell is An installation cavity is provided, wherein the skeleton is arranged in the installation cavity, and in addition, the installation cavity is also filled with filler, which is formed by mixing epoxy resin and hollow glass balls.
上述的一种耐高压的深海模拟人中，还具有这样的特征，独立解剖区段主要包括头部、躯干、右前臂、右上臂、右手部、右小腿、右大腿、右脚部、左前臂、左上臂、左手部、左小腿、左大腿、左脚部。The aforementioned high-pressure resistant deep-sea simulator also has the feature that the independent anatomical sections mainly include the head, torso, right forearm, right upper arm, right hand, right calf, right thigh, right foot, and left forearm , left upper arm, left hand, left calf, left thigh, left foot.
上述的一种耐高压的深海模拟人中，还具有这样的特征，头部、躯干、右前臂、右上臂、右小腿、右大腿、左前臂、左上臂、左小腿、左大腿均包括壳体以及骨架。The above-mentioned high-pressure-resistant deep-sea simulator also has such a feature that the head, trunk, right forearm, right upper arm, right calf, right thigh, left forearm, left upper arm, left calf, and left thigh all include shells and skeleton.
上述的一种耐高压的深海模拟人中，还具有这样的特征，骨架由若干环状骨架单元连接组合而成，骨架的外侧焊接有不少于3mm厚的壳体。The above-mentioned high-pressure-resistant deep-sea simulator also has the feature that the skeleton is composed of several ring-shaped skeleton units connected and combined, and the outer side of the skeleton is welded with a shell with a thickness of not less than 3mm.
上述的一种耐高压的深海模拟人中，还具有这样的特征，右手部、左手部、右脚部以及左脚部为实心设置。The above-mentioned high pressure resistant deep-sea simulator also has the feature that the right hand, left hand, right foot and left foot are solid.
上述的一种耐高压的深海模拟人中，还具有这样的特征，每一独立解剖区段与关节之间的连接处灌有隔热胶，壳体的焊缝接口处灌有隔热胶。The aforementioned high-pressure-resistant deep-sea manikin also has the feature that the connection between each independent anatomical segment and the joint is filled with heat-insulating glue, and the welding interface of the shell is filled with heat-insulating glue.
上述的一种耐高压的深海模拟人中，还具有这样的特征，环氧树脂和空心玻璃球根据比例混合，然后经过均匀搅拌后灌入壳体的安装腔内。The above-mentioned high-pressure-resistant deep-sea simulator also has the feature that epoxy resin and hollow glass spheres are mixed according to the proportion, and then poured into the installation cavity of the shell after uniform stirring.
上述的一种耐高压的深海模拟人中，还具有这样的特征，环氧树脂和空心玻璃球灌入安装腔后，对模拟人进行整体加热，从而使环氧树脂凝固。The above-mentioned high-pressure-resistant deep-sea simulator also has the feature that after the epoxy resin and hollow glass balls are poured into the installation cavity, the simulator is heated as a whole to solidify the epoxy resin.
上述的一种耐高压的深海模拟人中，还具有这样的特征，关节材质为聚甲醛；且空心玻璃球为S60等级，密度为0.6g/cm3、承压能力为68.9Mpa。The above-mentioned high-pressure-resistant deep-sea simulator also has the characteristics that the joint material is polyoxymethylene; and the hollow glass ball is S60 grade, the density is 0.6g/cm3, and the pressure-bearing capacity is 68.9Mpa.
一种耐高压的深海模拟人的制作方法，包括：A method for making a high-pressure-resistant deep-sea simulator, comprising:
步骤一：根据头部、躯干、右前臂、右上臂、右小腿、右大腿、左前臂、左上臂、左小腿、左大腿的形状焊接制作各独立解剖区段的骨架，并对以上各个骨架外部焊接3mm厚的壳体；Step 1: According to the shape of the head, torso, right forearm, right upper arm, right calf, right thigh, left forearm, left upper arm, left calf, and left thigh, weld the skeleton of each independent anatomical segment, and make the external parts of the above skeletons Welded 3mm thick shell;
步骤二：对壳体内的安装腔剩余空间填灌填充物并对内部施加一定的压力使得内陷的外壳恢复；Step 2: Fill the remaining space of the installation cavity in the shell with filler and apply a certain pressure to the inside to restore the sunken shell;
步骤三：在各独立解剖区段上安装关节；Step 3: Install joints on each independent anatomical segment;
步骤四：对独立解剖区段进行加热，当填充物凝固后对关节与各独立解剖区段接口、壳体焊缝处接口进行灌隔热胶的水密处理；Step 4: Heating the independent anatomical sections, and after the filler is solidified, perform watertight treatment by pouring heat-insulating glue on the interface between the joint and each independent anatomical section, and the interface at the welding seam of the shell;
步骤五：通过关节连接各独立解剖区段，将各独立解剖区段组成深海模拟人整体。Step 5: Connect each independent anatomical segment through joints, and form each independent anatomical segment into a whole deep-sea simulator.
上述技术方案的积极效果是：The positive effect of above-mentioned technical scheme is:
本发明提供的一种耐高压的深海模拟人及其制作方法，组成部件使用全密封填充设计，将模拟人分成多个独立解剖区段，通过环氧树脂和空心玻璃球的混合物作为填充材料，将隔热胶作为密封材料，使模拟人具有优秀的耐压性能和水密性能，实现了模拟人与检测设备的完好适配。The present invention provides a high-pressure-resistant deep-sea simulator and its manufacturing method. The components are fully sealed and filled, and the simulator is divided into multiple independent anatomical sections. The mixture of epoxy resin and hollow glass spheres is used as the filling material. The thermal insulation glue is used as the sealing material, so that the simulator has excellent pressure resistance and watertight performance, and realizes the perfect adaptation between the simulator and the testing equipment.
附图说明Description of drawings
图1为本发明的一种耐高压的深海模拟人及其制作方法的实施例的结构示意图；Fig. 1 is the structural representation of the embodiment of a kind of high pressure resistant deep-sea simulator and its manufacturing method of the present invention;
图2为本发明的一种耐高压的深海模拟人及其制作方法的实施例中一独立解剖区段的结构示意图。Fig. 2 is a schematic structural view of an independent anatomical section in an embodiment of a high-pressure-resistant deep-sea manikin and its manufacturing method according to the present invention.
附图中：1、独立解剖区段；11、壳体；12、骨架；101、头部；102、躯干；103、右前臂；104、右上臂；105、右手部；106、右小腿；107、右大腿；108、右脚部；109、左前臂；110、左上臂；111、左手部；112、左小腿；113、左大腿；114、左脚部；2、关节。In the attached drawings: 1. Independent anatomical section; 11. Shell; 12. Skeleton; 101. Head; 102. Torso; 103. Right forearm; 104. Right upper arm; 105. Right hand; 106. Right calf; , right thigh; 108, right foot; 109, left forearm; 110, left upper arm; 111, left hand; 112, left calf; 113, left thigh; 114, left foot; 2, joint.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，以下实施例结合附图1至附图2对本发明提供的一种耐高压的深海模拟人及其制作方法作具体阐述。In order to make the technical means, creative features, goals and effects of the present invention easy to understand, the following embodiments will be combined with accompanying drawings 1 to 2 to specifically describe a high-voltage-resistant deep-sea simulator provided by the present invention and its manufacturing method .
在本实施例中，图1为本发明的一种耐高压的深海模拟人及其制作方法的实施例的结构示意图；图2为本发明的一种耐高压的深海模拟人及其制作方法的实施例中一独立解剖区段的结构示意图，该耐高压的深海模拟人及其制作方法主要包括独立解剖区段1、壳体11、骨架12、关节2。In this embodiment, Fig. 1 is a structural schematic diagram of an embodiment of a high-pressure-resistant deep-sea manikin and its manufacturing method of the present invention; Fig. 2 is a schematic diagram of a high-pressure-resistant deep-sea manikin and its manufacturing method of the present invention A schematic diagram of the structure of an independent anatomical section in the embodiment, the high pressure resistant deep-sea manikin and its manufacturing method mainly include an independent anatomical section 1 , a shell 11 , a skeleton 12 , and a joint 2 .
一种耐高压的深海模拟人中，根据人体生理性能设计，模拟人总体高度为1750mm，人体闭合手臂时宽530mm，前后厚度为240mm，模拟人的总体重量为160kg。其中包括若干独立解剖区段1，主要分为十四个独立解剖区段1，符合中国成年男子人体解剖生理特点。所有独立解剖区段1通过关节连接为一个整体，此外各部分的关节2按照人体关节的活动角度进行设计，肢体之间的角度可进行调整。其中部分独立解剖区段1包括壳体11以及骨架12，壳体11采用金属材质，优选为铜制材料，且壳体11内设置有安装腔，其中骨架12设置在安装腔内，骨架12起到独立解剖区段1的支撑作用，此外安装腔内还填充有填充物(图中未示出)，该填充物由环氧树脂和空心玻璃球混合而成，其中环氧树脂作为空心玻璃球的胶水，空心玻璃球的供应商优选为3M，该3M空心玻璃微球具有较好的承压能力而有比重轻的综合性能。A high-pressure resistant deep-sea simulator is designed according to the physiological performance of the human body. The overall height of the simulator is 1750mm, the width of the human body is 530mm when the arms are closed, the front and rear thickness is 240mm, and the total weight of the simulator is 160kg. It includes several independent anatomical sections 1, which are mainly divided into fourteen independent anatomical sections 1, which conform to the anatomical and physiological characteristics of Chinese adult male human body. All independent anatomical segments 1 are connected as a whole through joints, and the joints 2 of each part are designed according to the activity angles of human joints, and the angles between limbs can be adjusted. Part of the independent anatomical section 1 includes a housing 11 and a skeleton 12. The housing 11 is made of metal, preferably copper, and an installation cavity is arranged in the housing 11, wherein the skeleton 12 is arranged in the installation cavity. To the support of the independent anatomical segment 1, in addition, the installation cavity is also filled with a filler (not shown in the figure), which is a mixture of epoxy resin and hollow glass spheres, wherein the epoxy resin acts as a hollow glass sphere For glue, the preferred supplier of hollow glass spheres is 3M. The 3M hollow glass microspheres have good pressure bearing capacity and comprehensive properties of light specific gravity.
在一种优选的实施方式中，如图1、图2所示，十四个独立解剖区段1主要包括头部101、躯干102、右前臂103、右上臂104、右手部105、右小腿106、右大腿107、右脚部108、左前臂109、左上臂110、左手部111、左小腿112、左大腿113、左脚部114。各个独立解剖区段1相互间通过关节2连接在一起，使各部分具有独立性和可活动性。In a preferred embodiment, as shown in FIG. 1 and FIG. 2 , fourteen independent anatomical segments 1 mainly include a head 101 , a trunk 102 , a right forearm 103 , a right upper arm 104 , a right hand 105 , and a right calf 106 , right thigh 107, right foot 108, left forearm 109, left upper arm 110, left hand 111, left calf 112, left thigh 113, left foot 114. Each independent anatomical segment 1 is connected with each other through joints 2, so that each part has independence and mobility.
在一种优选的实施方式中，如图1、图2所示，头部101、躯干102、右前臂103、右上臂104、右小腿106、右大腿107、左前臂109、左上臂110、左小腿112、左大腿113均包括壳体11以及骨架12，以上各部分因为体积较大，实心处理会导致质量过重，不方便携带及使用，一般为通过填充环氧树脂和空心玻璃球的混合物，能够减轻重量的同时保证强度。In a preferred embodiment, as shown in Fig. 1 and Fig. 2, head 101, torso 102, right forearm 103, right upper arm 104, right calf 106, right thigh 107, left forearm 109, left upper arm 110, left Both the calf 112 and the left thigh 113 include the shell 11 and the skeleton 12. Because the above parts are large in size, solid treatment will lead to heavy weight, which is inconvenient to carry and use. Generally, they are filled with a mixture of epoxy resin and hollow glass spheres. , can reduce weight while maintaining strength.
在一种优选的实施方式中，如图1、图2所示，骨架12由若干环状骨架单元连接组合而成，骨架12的外侧焊接有不少于3mm厚的壳体11，优选为3mm厚的铜制壳体。In a preferred embodiment, as shown in Figure 1 and Figure 2, the skeleton 12 is formed by connecting and combining several ring-shaped skeleton units, and the outer side of the skeleton 12 is welded with a shell 11 not less than 3mm thick, preferably 3mm Thick copper case.
在一种优选的实施方式中，如图1、图2所示，右手部105、左手部111、右脚部108以及左脚部114为实心设置，基于这个部分的空间体积较小，故优选采用的结构为实心的铜来实现。In a preferred embodiment, as shown in Figure 1 and Figure 2, the right hand part 105, left hand part 111, right foot part 108 and left foot part 114 are solidly arranged, based on the space volume of this part is small, so it is preferred The structure adopted is realized by solid copper.
在一种优选的实施方式中，如图1、图2所示，每一独立解剖区段1与关节2之间的连接处灌有隔热胶，壳体的焊缝接口处灌有隔热胶，通过灌隔热胶来实现各独立解剖区段1、以及独立解剖区段1与关节2之间的高水密性。In a preferred embodiment, as shown in Fig. 1 and Fig. 2, the connection between each independent anatomical segment 1 and the joint 2 is filled with heat-insulating glue, and the welding joint of the shell is filled with heat-insulating glue. The glue is used to realize the high water tightness between each independent anatomical segment 1 and between the independent anatomical segment 1 and the joint 2 by pouring heat-insulating glue.
在一种优选的实施方式中，如图1、图2所示，环氧树脂和空心玻璃球根据比例混合，然后经过均匀搅拌后灌入壳体11的安装腔内，从而提升模拟人的耐压强度的同时又不会过度增加模拟人的质量。In a preferred embodiment, as shown in Figure 1 and Figure 2, epoxy resin and hollow glass spheres are mixed according to the proportion, and then poured into the installation cavity of the housing 11 after uniform stirring, so as to improve the durability of the simulated human. compressive strength without unduly increasing the mass of the Sim.
在一种优选的实施方式中，如图1、图2所示，环氧树脂和空心玻璃球灌入安装腔后，对模拟人进行整体加热，从而使环氧树脂凝固，从而使空心玻璃球在各独立解剖区段空腔内的位置固定，确保各独立解剖区段1的耐压强度。In a preferred embodiment, as shown in Figure 1 and Figure 2, after epoxy resin and hollow glass spheres are poured into the installation cavity, the simulator is heated as a whole to solidify the epoxy resin and make the hollow glass spheres The position in the cavity of each independent anatomical segment is fixed to ensure the compressive strength of each independent anatomical segment 1 .
在一种优选的实施方式中，如图1、图2所示，关节2材质为聚甲醛，这种材料隔热系数和机械加工性能都比较好，模拟人采用这种关节的形式可以实现假人的各部分的自由活动以及方便运输和安装，其各部分的活动关节按照人体关节的活动角度进行设计；且空心玻璃球为S60等级，密度为0.6g/cm3、承压能力为68.9Mpa，在保证各独立解剖区段的耐压强度基础上同时减轻其自身重量。In a preferred embodiment, as shown in Figure 1 and Figure 2, the material of the joint 2 is polyoxymethylene, which has a good thermal insulation coefficient and mechanical processing performance. The free movement of each part of the human body and the convenience of transportation and installation, the movable joints of each part are designed according to the movable angle of the human joints; and the hollow glass ball is S60 grade, the density is 0.6g/cm3, and the pressure bearing capacity is 68.9Mpa. On the basis of ensuring the compressive strength of each independent anatomical segment, its own weight is reduced at the same time.
一种耐高压的深海模拟人的制作方法，步骤一：根据头部、躯干、右前臂、右上臂、右小腿、右大腿、左前臂、左上臂、左小腿、左大腿的形状焊接制作各独立解剖区段的骨架，并对以上各个骨架外部焊接3mm厚的铜制壳体；步骤二：对壳体内的安装腔剩余空间填灌填充物并对内部施加一定的压力使得安装过程中导致的内陷的外壳恢复；步骤三：在各独立解剖区段上安装关节；步骤四：对独立解剖区段进行加热，当填充物凝固后对关节与各独立解剖区段接口、壳体焊缝处接口进行灌隔热胶的水密处理；步骤五：通过关节连接各独立解剖区段，将各独立解剖区段组成深海模拟人整体。A method for manufacturing a high-pressure-resistant deep-sea simulator, step 1: welding and manufacturing independent Dissect the skeleton of the section, and weld a 3mm thick copper shell to the outside of each of the above skeletons; Step 2: Fill the remaining space of the installation cavity in the shell with filler and apply a certain pressure to the inside to make the inner space caused by the installation process Restoration of the sunken shell; Step 3: Install joints on each independent anatomical section; Step 4: Heat the independent anatomical section, and when the filler is solidified, connect the joint with each independent anatomical section and the joint of the shell weld Carry out the watertight treatment of filling heat-insulating glue; Step 5: Connect each independent anatomical section through joints, and form each independent anatomical section into a whole deep-sea simulator.
以下，以一种具体的实施方式进行说明，需要指出的是，以下实施方式中所描述之结构、工艺、选材仅用以说明实施方式的可行性，并无限制本发明保护范围之意图。Hereinafter, a specific implementation will be described. It should be pointed out that the structure, process, and material selection described in the following implementation are only used to illustrate the feasibility of the implementation, and are not intended to limit the protection scope of the present invention.
在该耐高压的深海模拟人，实现了模拟人体各大关节的自由活动，满足人体的基本动作模拟；其次各独立解剖区段使用全密封填充设计，通过环氧树脂和空心玻璃球的混合物作为填充材料，将隔热胶作为密封材料，使该模拟人具有优秀的耐压性能和水密性能；模拟人各独立解剖区段之间通过活动关节相互独立连接，使模拟人运输、安装灵活方便。根据检测实际需求实现了在600米水深环境下对人体的模拟，达到模拟人与检测设备的完好适配，为关深海仪器、设备功能的实时检测提供了有效的专用设备。In this high-pressure-resistant deep-sea simulator, the free movement of the major joints of the simulated human body is realized, which satisfies the basic movement simulation of the human body; secondly, each independent anatomical section uses a fully sealed filling design, and the mixture of epoxy resin and hollow glass spheres is used as Filling material, heat insulation glue is used as sealing material, so that the simulator has excellent pressure resistance and watertight performance; the independent anatomical sections of the simulator are connected to each other independently through movable joints, making the transportation and installation of the simulator flexible and convenient. According to the actual needs of detection, the simulation of the human body in the 600-meter water depth environment is realized, and the perfect adaptation between the simulated human and the detection equipment is achieved, and effective special equipment is provided for the real-time detection of deep-sea instruments and equipment functions.
关于深海模拟人的耐高压性能的检验方法，将深海模拟人置于高压舱内，为高压舱注水至深海模拟人完全没入水中，然后向高压舱的上方注入高压气体，直到舱内压力为60个大气压时加压停止，此时深海模拟人所处的环境便为水下600米压力环境。通过高压舱内吊杆对模拟人四肢区段部件进行拉动，可以实现模拟人在水下600米环境下的大关节活动；通过监控系统对模拟人的监控，可以得出模拟人在水下600米环境下未被压坏，未出现气泡则表明水密性能良好，未进水。Regarding the test method of the high pressure resistance performance of the deep-sea simulator, place the deep-sea simulator in the hyperbaric cabin, fill the hyperbaric cabin with water until the deep-sea simulator is completely submerged in the water, and then inject high-pressure gas above the hyperbaric cabin until the pressure in the cabin is 60 At 1 atmospheric pressure, the pressurization stops, and the environment in which the deep-sea simulator is located is a pressure environment of 600 meters underwater. Pulling the parts of the limbs of the simulated human by the suspender in the hyperbaric cabin can realize the large joint activities of the simulated human in an environment of 600 meters underwater; through the monitoring of the simulated human by the monitoring system, it can be concluded that the simulated human can move 600 meters underwater. If it is not crushed under the rice environment, and no bubbles appear, it indicates that the watertight performance is good and no water has entered.
以上仅为本发明较佳的实施例，并非因此限制本发明的实施方式及保护范围，对于本领域技术人员而言，应当能够意识到凡运用本发明说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案，均应当包含在本发明的保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the implementation and protection scope of the present invention. For those skilled in the art, they should be able to realize the equivalent replacement and The solutions obtained by obvious changes shall all be included in the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
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| CN201910866246.XACN110570714A (en) | 2019-09-12 | 2019-09-12 | A high pressure resistant deep-sea simulator and its manufacturing method |
| Application Number | Priority Date | Filing Date | Title |
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| CN201910866246.XACN110570714A (en) | 2019-09-12 | 2019-09-12 | A high pressure resistant deep-sea simulator and its manufacturing method |
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| CN110570714Atrue CN110570714A (en) | 2019-12-13 |
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| CN201910866246.XAPendingCN110570714A (en) | 2019-09-12 | 2019-09-12 | A high pressure resistant deep-sea simulator and its manufacturing method |
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