CN110259008B - Ceramic tile and processing method thereof - Google Patents

Abstract

The invention discloses a ceramic tile and a processing method thereof, wherein the ceramic tile comprises a ceramic tile body, the ceramic tile body is at least provided with a pair of guide parts for overlapping with the adjacent ceramic tile body, and each pair of guide parts are consistent in shape and are reversely arranged. Through set up an at least pair of guide portion on the ceramic tile brick body, coincide each other between the adjacent ceramic tile brick body when laying, and then when making the ceramic tile brick body later stage of laying the completion need be changed, only need pry from the guide portion and can dismantle, can not destroy ceramic tile on every side, only need make the ceramic tile brick body and the old ceramic tile brick body coincide of newly laying can accomplish when laying again and level and lay.

Description

Ceramic tile and processing method thereof

Technical Field

The invention relates to the field of ceramic tile processing, in particular to a ceramic tile and a processing method thereof.

Background

Ceramic tiles are increasingly regarded by consumers as important decorative materials for indoor and outdoor decoration of buildings. This is mainly because tiles, in addition to having a very good cleanliness, also have the function of beautifying the appearance of buildings. The ceramic tile has important indexes of water absorption, and the water absorption can reflect the service performances of the ceramic tile such as hardness, strength, wear resistance and the like to a certain degree. The ceramic tile with low water absorption has higher density, better hardness, strength and other properties of the product, and higher internal stability. Thereby being not easy to crack, arch or fall off the ceramic tile. On the contrary, if the water absorption rate of the tile is too high and water is easily absorbed, the tile surface cracks and the whole tile arches or peels off after cold contraction and hot expansion.

The designer considers less the actual use performance of the ceramic tile for the completeness and the extension feeling of the space, when the low-water-absorption ceramic tile is used for wall decoration, the grabbing capacity of the low-water-absorption ceramic tile and the wall is reduced, the paving reserved gap is small, and a plurality of products are basically close to seamless paving. The ceramic tile with low water absorption rate can be influenced by multiple factors such as water seepage of the wall surface and the ground, air humidity, building expansion and the like in the long-term use process, and the wall surface ceramic tile arch falling or the ground arch is easily caused under the condition that the reserved gap is small, and the surrounding ceramic tile arch is involved, so that the beauty of a decorative space is influenced, and particularly the safety of life is influenced.

As shown in fig. 1 and 2, in order to reduce and prevent the occurrence of such a situation, in the prior art, a paving gap of a ceramic tile is generally enlarged to about 2-3mm, but this way cannot completely eliminate such a phenomenon, after the paving gap is enlarged, when the ceramic tile is extruded by expansion or other external forces beyond the bearing capacity of the ceramic tile, a right-angle edge and a corner of the ceramic tile still can lead surrounding ceramic tiles to be arched together to cause the replacement of the ceramic tiles in the surrounding area, the technical difficulty coefficient of supplementing and paving the ceramic tile at a later stage can be increased, the ceramic tile cannot be completely paved or cannot be paved flatly, the ceramic tile with problems is generally tilted and removed when the ceramic tile is repaired, and the surrounding ceramic tiles are often damaged due to the inconvenience of tilting.

Thus, the prior art has yet to be improved and enhanced.

Disclosure of Invention

In view of the defects of the prior art, the invention aims to provide a ceramic tile and a processing method thereof.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a ceramic tile, includes the ceramic tile brick body, the ceramic tile brick body has at least a pair of guide portion that is used for with the coincide of the ceramic tile brick body of adjacent laying, and every pair of guide portion shape is unanimous and reverse setting. Through set up an at least pair of guide portion on the ceramic tile brick body, coincide each other between the adjacent ceramic tile brick body when laying, and then when making the ceramic tile brick body later stage of laying the completion need be changed, only need pry from the guide portion and can dismantle, can not destroy ceramic tile on every side, only need make the ceramic tile brick body and the old ceramic tile brick body coincide of newly laying can accomplish when laying again and level and lay.

Optionally, in an implementation of the present invention, the guiding portion includes a guiding surface, a buffering surface, and an inclined surface connected to the guiding surface and the buffering surface; the joint of the guide surface and the inclined surface is a first curved surface which has a radian and a convex arc; the junction of buffer surface and inclined plane is the second curved surface that has radian and pitch arc indent. In the implementation of the invention, the guide part is provided with the guide surface, the buffer surface and the inclined surface connected with the guide surface and the buffer surface, so that when the ceramic tile is disassembled, the ceramic tile can be disassembled better through the interaction of the guide surface and the buffer surface, and the surrounding ceramic tile bodies cannot be damaged. Furthermore, after the ceramic tile bodies are overlapped and laid, when the ceramic tile bodies are arched under the extrusion of expansion or other external force, the guide surfaces and the buffer surfaces interact, so that the ceramic tiles can not cause other ceramic tile bodies around the ceramic tiles to arch together.

Optionally, in the implementation of the present invention, the guide surface and the buffer surface are vertical surfaces perpendicular to the surface of the tile body. The guide surface and the buffer surface are arranged to be vertical surfaces perpendicular to the surface of the tile body, when the tile body is extruded by expansion or other external force, the upward force can be formed to directly lift the tile body due to the guide surface and the buffer surface, and the tile body around is not responded.

Optionally, in an implementation of the present invention, the guide surface and the buffer surface are both arc surfaces having a radian. The guide surface and the buffer surface are arranged to be arc surfaces with radian, when the tile body is extruded by expansion or other external force to arch, the arc surfaces of the arc surfaces and the adjacent tiles interact, the upward force of the arch is decomposed into tangential force of the arc surfaces, and therefore, the arch is only arched, and the surrounding tile body is not affected.

Optionally, in an implementation of the present invention, the surfaces of the pair of guide portions are parallel to each other. The guide parts are arranged on the surfaces of the ceramic tiles which are parallel to each other, so that the ceramic tiles can be laid continuously.

Optionally, in the implementation of the present invention, the angle of the inclined plane is 30 to 60 degrees. In the embodiment of the invention, the angle of the inclined plane is set to be 30-60 degrees, so that the ceramic tiles can be laid and detached more conveniently within the angle range.

A method of processing ceramic tiles, the method comprising the steps of:

putting the fired ceramic tile body to be processed on a processing production line;

carrying out primary polishing and edging treatment on the tile body;

turning the tile body subjected to the first polishing and edging treatment and carrying out second polishing and edging treatment;

carrying out edge modeling processing on the tile body subjected to the second polishing edging processing to obtain a guide part;

and protecting the surface of the tile body of the ceramic tile after edge processing, and finally packaging and warehousing.

The step of carrying out edge molding processing in order to obtain the guide limit that has guide portion and the portion of bending to the ceramic tile brick body that handles through polishing edging for the second time still includes:

a pair of guide portions are simultaneously formed by processing the upper portion of one side surface and the lower portion of the other side surface of the tile body.

Compared with the prior art, the ceramic tile and the processing method thereof provided by the invention comprise the ceramic tile body, and the ceramic tile body at least comprises a pair of guide parts for overlapping with the adjacent ceramic tile body. Set up an at least pair of guide portion on the ceramic tile brick body, coincide each other between the adjacent ceramic tile brick body when laying, and then when making the ceramic tile brick body later stage of laying the completion need be changed, only need pry from the guide portion and can dismantle, can not destroy ceramic tile on every side, only need make the ceramic tile brick body and the old ceramic tile brick body coincide of newly laying can accomplish when laying again and level and lay.

Drawings

Fig. 1 is a sectional view showing a conventional tile installation state;

FIG. 2 is an enlarged cross-sectional view of a conventional tile installation gap;

FIG. 3 is a cross-sectional view of a tile installation provided by the present invention;

FIG. 4 is an enlarged sectional view of a joint portion of the tile according to the present invention;

FIG. 5 is an enlarged cross-sectional view of a guide portion of a tile according to the present invention;

FIG. 6 is a flow chart of a method for processing ceramic tiles according to the present invention;

fig. 7 is a flowchart of step S400 of the tile processing method according to the present invention.

Detailed Description

In view of the fact that the paving gap of the ceramic tile is increased to 2-3mm in the prior art, but the defect that the ceramic tile in the peripheral area is required to be replaced due to the fact that the ceramic tile body is arched due to expansion or other external forces and the surrounding ceramic tiles are arched together is not overcome.

In order to make the objects, technical solutions and effects of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 3 and 4, the present invention provides a tile comprising atile body 100, saidtile body 100 having at least one pair ofguides 200 for overlapping with adjacentlylaid tile bodies 100, each pair ofguides 200 being identical in shape and oppositely arranged. Through set up at least a pair ofguide portion 200 on the ceramictile brick body 100, coincide each other between the adjacent ceramictile brick body 100 when laying, and then when making the ceramictile brick body 100 later stage of laying the completion need be changed, only need pry fromguide portion 200 and open and can dismantle, can not destroy ceramic tile on every side, only need make the ceramictile brick body 100 and the old ceramictile brick body 100 coincide of newly laying can accomplish when laying again and level and smooth the laying.

Specifically, in the embodiment of the invention, when theadjacent tile bodies 100 are overlapped, the overlapping gap is smaller than 1 mm; the surfaces of the at least one pair ofguide portions 200 are parallel to each other. The surfaces of the pair ofguide portions 200 are parallel to each other, so that thetile body 100 can be easily laid continuously.

In specific implementation, please continue to refer to fig. 3 because the tiles are laid one by one and adjacently, and a certain interval is left when the square tiles in the prior art are laid, but the interval is generally much smaller than the thickness of the tiles, which causes thetiles 100 to arch under expansion or other external forces, the edge corner of the square tile will push up theadjacent tiles 100, so that the adjacent tiles will arch therewith, and then a plurality of tiles need to be replaced, and the technical difficulty coefficient of supplementing and paving the tiles will be increased, and the tiles can not be completely paved or paved flatly, and the ceramic tiles with problems will be generally removed when the tiles are repaired, and the peripheral tiles are often damaged due to the inconvenience of the tiles. In the embodiment of the present invention, at least one pair of guidingportions 200 are formed on thetile body 100, and each pair of guidingportions 200 has the same shape and is arranged in reverse direction, the guidingportions 200 of adjacent tile bodies are overlapped and laid, that is, when the tile is laid, the edges which are mutually matched can be overlapped and laid; for example, after the 1 st tile is laid, the 2 nd tile having theguide portion 200 with the same edge processing shape as the first tile is pressed against theguide portion 200, which is formed in the shape of thefirst tile body 100 but is disposed in the opposite direction, so that the edges are completely fitted and closely laid, and so on, and the process continues one by one. When needs are changed, only need follow the coincide gap ofguide portion 200 the tilting of theceramic tile body 100 that needs to be changed can realize dismantling, the dismantlement process can not influence otherceramic tile bodies 100, when needs are installed, insert into theguide portion 200 coincide that makes newceramic tile body 100 and oldceramic tile body 100 from adjacent oldceramic tile body 100guide portion 200 with newceramic tile body 100 to one side and can accomplish and lay, and lay theceramic tile body 100 of completion relatively more level, do not have convex problem basically.

In addition, please refer to fig. 4 together, because the problem of reserved gaps does not need to be considered, when theadjacent tile bodies 100 are overlapped, the overlapped gap can be smaller than 1mm, so that thetile bodies 100 are tightly attached to each other when the tile is laid, the beauty and comfort of the beauty decoration are improved, and the phenomena of gap dust accumulation and serious scale deposition caused by too large gaps are avoided.

Referring to fig. 5, in an alternative embodiment of the present invention, the guidingportion 200 includes a guidingsurface 210, abuffering surface 220, and aslope 230 connected to the guidingsurface 210 and thebuffering surface 220; the joint of the guidingsurface 210 and theinclined surface 230 is a firstcurved surface 240 with a radian and a convex arc; the junction between thebuffering surface 220 and theinclined surface 230 is a secondcurved surface 250 with a radian and a concave arc. In the present embodiment, theguide portion 200 is configured to have theguide surface 210, thebuffer surface 220, and theinclined surface 230 connected to theguide surface 210 and thebuffer surface 220, so that the tile can be removed better by the interaction between theguide surface 210 and thebuffer surface 220 without damaging the surroundingtile body 100. Further, after thetile body 100 is laid in a stacked manner, theguide surface 210 and therelief surface 220 interact when thetile body 100 is arched by expansion or other external forces, so that the tile does not involveother tile bodies 100 around it to arch together.

During the concrete implementation, because traditional square body ceramic tile is when receiving inflation or other external force extrusion, the ceramic tile in the stress area all can receive great exogenic action, when this kind of external force is enough big, the ceramic tile that bearing pressure is weak is because of not having outside tangential force guide, finally leads to this area to receive the whole piece ground arch of ceramic tile that external force extruded, also because of inconvenient perk theceramic tile body 100 when needing to be changed the ceramic tile, and destroysceramic tile body 100 on every side.

In contrast, the embodiment of the present invention is a tile with aguide surface 210, arelief surface 220, and aslope 230 connecting theguide surface 210 and therelief surface 220; when the tile is laid, theguide surface 210 of thecurrent tile body 100 is matched with thebuffer surface 220 of theadjacent tile body 100, theinclined surface 230 of thecurrent tile body 100 is overlapped with theinclined surface 230 of theadjacent tile body 100, thebuffer surface 220 of thecurrent tile body 100 is matched with theguide surface 210 of theadjacent tile body 100, the firstcurved surface 240 of thecurrent tile body 100 is matched with the secondcurved surface 250 of theadjacent tile body 100, and the secondcurved surface 250 of thecurrent tile body 100 is matched with the firstcurved surface 240 of theadjacent tile body 100. Since the connection between theguide surface 210 and theinclined surface 230 and the connection between thebuffer surface 220 and theinclined surface 230 are respectively provided with the firstcurved surface 240 and the secondcurved surface 250, these shapes are not sharp in edges in the conventional sense, and the edges of the shapes have curved surface arc designs for buffering stress. Therefore, when thetile body 100 to be replaced pries thetile body 100 from theguide surface 210 of thetile body 100 to be replaced, the pried end is lifted upwards, and the tile body is overlapped with theadjacent tile body 100, so that theadjacent tile body 100 is not affected when the tile body is tilted, the firstcurved surface 240 at the other end is rubbed with the secondcurved surface 250 of theadjacent tile body 100, and theguide surface 210 at the other end of thetile body 100 to be replaced slips out from thebuffer surface 220 of theadjacent tile body 100, so that when thetile body 100 to be replaced is tilted and taken out, theadjacent tile body 100 is not affected, and the purpose of easy replacement is achieved.

Further, when receiving wall, ground infiltration, during the influence of multiple factors such as air humidity, building are flexible, wall or bottom surface can expand because of the infiltration, and at this moment, traditional cubic ceramic tile can receive the effect of inflation external force, and large tracts of land is arched in the stress area. In contrast, in the embodiment of the present invention, because theadjacent tile bodies 100 are stacked, the tiles have a mutual supporting function, and thus share the function of the expansion external force; moreover, due to slight difference of the quality of the ceramic tiles and the firmness degree during laying, even if the external extrusion force is large enough, the affectedceramic tile body 100 with weak bearing capacity is firstly, and the external extrusion force only can be released in a small area and a small range, so that the singleceramic tile body 100 is extruded and arched, and the safety problems that a plurality ofceramic tile bodies 100 need to be replaced due to large-area arching caused by external force, large-area falling and the like are avoided; in addition, after thenew tile body 100 is replaced, the possibility of potential safety hazards such as arching and falling-off which occur again in the later period of the ceramic tile can be reduced.

In particular, in the practice of the present invention, the thickness of thetile body 100 is 9-12mm, and the angle of theinclined plane 230 is 30-60 degrees. In the embodiment of the invention, the angle of the inclined plane is set to be 30-60 degrees, so that the ceramic tiles can be laid and detached more conveniently within the angle range.

Referring still to fig. 5, in an alternative embodiment of the present invention, theguide surface 210 and thecushioning surface 220 are vertical surfaces perpendicular to the surface of thetile body 100. In the embodiment of the invention, theguide surface 210 and thebuffer surface 220 are set to be vertical surfaces perpendicular to the surface of thetile body 100, so that when the tile is replaced, thetile body 100 can be easily tilted from the vertical surfaces, and the replacement is convenient; when thetile body 100 is arched by expansion or other external forces, the upward force of the arch can directly lift thetile body 100 without responding to the surroundingtile body 100.

In concrete implementation, in this embodiment, since theguide surface 210 and thebuffer surface 220 are vertical surfaces perpendicular to the surface of thetile body 100, thetile body 100 can be easily tilted from the vertical surfaces when replacing a tile, and since the firstcurved surface 240 and the secondcurved surface 250 are provided, theadjacent tile bodies 100 are not affected. In addition, when thetile body 100 is arched by expansion or other external force, the upward force of the arch can directly lift thetile body 100 without responding to the surroundingtile body 100 due to the presence of the vertical surface, which is of a small thickness.

Optionally, in this embodiment, theguide surface 210 and thebuffer surface 220 are both arc surfaces having a radian. Theguide surface 210 and thebuffer surface 220 are configured as arc surfaces having arcs, and when thetile body 100 is arched by expansion or other external force, the arc surfaces interact with the arc surfaces of the adjacent tiles, so that the upward force of the arch is decomposed into tangential force of the arc surfaces, and thus only the arch itself is arched without affecting the surroundingtile body 100.

In specific implementation, in this embodiment, theguide surface 210 and thebuffer surface 220 are both arc surfaces with radian, when needing to be extruded by expansion or other external force, because theguide surface 210 and the buffer surface are both arc surfaces, therefore, when replacing the tile, the force of the obstacle is smaller, thetile body 100 is taken out more easily, and when thetile body 100 is arched by expansion or other external force extrusion, the arc surfaces interact with the arc surfaces of the adjacent tiles, the upward force of the arch is decomposed into tangential force of the arc surfaces, so that the external force only acts on thetile body 100 with stress without affecting the surroundingtile body 100.

It should be noted that the shapes or angles of theguide surface 210, thebuffer surface 220, theinclined surface 230, the firstcurved surface 240, and the secondcurved surface 250 are not limited to the above shapes or angles, and those skilled in the art may replace other shapes having the same function and angles capable of obtaining the same effect as needed.

Referring to fig. 6, based on the above tile, the present invention further provides a tile processing method, including the following steps:

s100, placing the fired ceramic tile body to be processed on a processing production line;

s200, carrying out primary polishing and edging treatment on the tile body;

s300, turning the tile body subjected to the first polishing and edging treatment and performing second polishing and edging treatment;

s400, carrying out edge modeling processing on the tile body subjected to the secondary polishing and edging processing to obtain a guide part;

and S500, protecting the surface of the tile body of the ceramic tile after edge processing, and finally packaging and warehousing.

In the embodiment of the invention, the tile with water absorption and thickness equal to the conventional water absorption and thickness of the ceramic tile in the market is selected, the water absorption is below 1%, and the thickness of the tile body is 9-12 mm. The thickness of the ceramic tile within the thickness range is moderate, so that the processing of edge modeling is convenient, and if the thickness is too thin, the processing is easy to damage, and the processing cost is increased if the thickness is too thick. The thickness refers to the size of the shape of the processed edge of the ceramic tile, the inclined angle of the shape can be adjusted according to the different thickness of the processed ceramic tile by measuring from the section of the processed edge of the ceramic tile, and the inclined angle of the inclined plane is preferably 30-60 degrees.

Referring to fig. 7, the step S400 further includes:

and S401, simultaneously processing the upper part of one side surface and the lower part of the other side surface of the tile body to obtain a pair of guide parts.

The guide part of the ceramic tile is manufactured through molding equipment, the molding equipment comprises an infrared ray pair wheel system, a water cooling system and a PC control system, and the guide part is manufactured through controlling the infrared ray pair wheel system and the water cooling system through the PC control system.

The roller modeling equipment is provided with an infrared wheel coupling system, a water cooling system and a PC control system, the wheel system is positioned, clamped and processed through infrared rays, the water cooling system cools the ceramic tiles and the infrared wheel coupling system, the PC control system controls the infrared rays to work on the wheel system and the water cooling system, and a preset control program is used for manufacturing the required guide part. In addition, different roller shapes can be replaced according to the shape required by the guide part, and the guide part shapes of the tile bodies in various shapes can be fully automatically produced. Since the infrared ray is used for the wheel system, the water cooling system and the PC control system, which are all in the prior art, detailed description is omitted.

In summary, the tile and the processing method thereof provided by the invention comprise a tile body, wherein the tile body at least comprises a pair of guiding parts for overlapping with the adjacent tile body, and each pair of guiding parts are consistent in shape and are arranged in opposite directions. Through set up an at least pair of guide portion on the ceramic tile brick body, coincide each other between the adjacent ceramic tile brick body when laying, and then when making the ceramic tile brick body later stage of laying the completion need be changed, only need pry from the guide portion and can dismantle, can not destroy ceramic tile on every side, only need make the ceramic tile brick body and the old ceramic tile brick body coincide of newly laying can accomplish when laying again and level and lay.

It should be understood that equivalents and modifications of the technical solution and inventive concept thereof may occur to those skilled in the art, and all such modifications and alterations should fall within the scope of the appended claims.

Claims (6)

1. A ceramic tile comprises a ceramic tile body and is characterized in that the ceramic tile body is at least provided with a pair of guide parts for overlapping with the adjacent ceramic tile body, and each pair of guide parts are consistent in shape and are arranged in opposite directions;

the guide part comprises a guide surface, a buffer surface and an inclined surface connected with the guide surface and the buffer surface;

the joint of the guide surface and the inclined surface is a first curved surface which has a radian and a convex arc;

the joint of the buffer surface and the inclined surface is a second curved surface which has a radian and is concave inwards;

the angle of the inclined plane is 30-60 degrees;

the inclined plane of the present ceramic tile brick body and the inclined plane coincide of the adjacent ceramic tile brick body, the buffering face of the present ceramic tile brick body and the guide face looks adaptation of the adjacent ceramic tile brick body, the first curved surface of the present ceramic tile brick body and the second curved surface looks adaptation of the adjacent ceramic tile brick body, the second curved surface of the present ceramic tile brick body and the first curved surface looks adaptation of the adjacent ceramic tile brick body.

2. The tile of claim 1, wherein the guide surface and the relief surface are vertical surfaces perpendicular to the surface of the tile body.

3. The tile of claim 1, wherein the guide surface and the relief surface are both arcuate surfaces having a curvature.

4. The tile of claim 1, wherein the surfaces of the pair of guide portions are parallel to each other.

5. A method for processing ceramic tiles, characterized in that it comprises the following steps:

putting the fired ceramic tile body to be processed on a processing production line;

carrying out primary polishing and edging treatment on the tile body;

turning the tile body subjected to the first polishing and edging treatment and carrying out second polishing and edging treatment;

performing edge shaping processing on the tile body subjected to the second polishing and edging processing to obtain the guide part according to any one of claims 1 to 4;

and protecting the surface of the tile body of the ceramic tile after edge processing, and finally packaging and warehousing.

6. The tile of claim 5, wherein the step of performing edge forming processing on the tile body subjected to the second polishing and edging process to obtain a guiding edge with a guiding portion and a bending portion further comprises:

a pair of guide portions are simultaneously formed by processing the upper portion of one side surface and the lower portion of the other side surface of the tile body.

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