技术领域technical field
本发明涉及金属制品加工技术领域，具体为一种调节工字轮收线的恒张力装置。The invention relates to the technical field of metal product processing, in particular to a constant tension device for adjusting the take-up of an I-wheel.
背景技术Background technique
线材通过酸洗、磷化、干燥后，经水箱拉丝机进行拉拔，卷筒收卷连接工字轮收丝。在钢丝出成品模具后，进入校直变形装置消除钢丝应力，再进入收线机由工字轮进行收线。由于拉丝机卷筒收线速度和收线机收线速度难以保持一致。如收线机收线速度比卷筒转速快，钢丝收入工字轮时，张力过大极易造成工字轮崩裂，损坏；如收线机收线速度比卷筒转速慢，造成卷筒上钢丝乱丝、绞断等现象，造成废丝消耗。因此市场急需研制一种新型的调节工字轮收线的恒张力装置来解决现有的问题。After the wire is pickled, phosphating, and dried, it is drawn by a water tank wire drawing machine, and the reel is wound and connected to the I-shaped wheel for winding. After the steel wire comes out of the finished mold, it enters the straightening and deformation device to eliminate the stress of the steel wire, and then enters the wire take-up machine to take up the wire by the I-shaped wheel. It is difficult to keep consistent with the winding speed of the wire drawing machine reel and the winding machine. If the take-up speed of the wire take-up machine is faster than the speed of the reel, when the steel wire is received into the I-shaped wheel, the excessive tension will easily cause the I-shaped wheel to crack and be damaged; if the take-up speed of the wire take-up machine is slower than the reel speed, resulting in Disordered wires, twisted wires, etc. cause consumption of waste wires. Therefore the market is badly in need of developing a kind of novel constant tension device that regulates the take-up of the I-shaped wheel to solve the existing problems.
发明内容Contents of the invention
本发明的目的在于提供一种调节工字轮收线的恒张力装置，以解决上述背景技术中提出的收线机收线速度比卷筒转速快，钢丝收入工字轮时，张力过大极易造成工字轮崩裂损坏，收线机收线速度比卷筒转速慢，造成卷筒上钢丝乱丝、绞断等现象，造成废丝消耗等问题。The purpose of the present invention is to provide a constant tension device for adjusting the take-up of the I-shaped wheel, so as to solve the problem that the take-up speed of the wire take-up machine proposed in the above background technology is faster than the reel speed, and the tension is too large when the steel wire is received into the I-shaped wheel. It is easy to cause the I-shaped wheel to crack and damage, and the take-up speed of the wire take-up machine is slower than that of the reel, which will cause the phenomenon of chaotic wires on the reel, twisting, etc., and cause waste wire consumption and other problems.
为实现上述目的，本发明提供如下技术方案：一种调节工字轮收线的恒张力装置，包括固定机架，所述固定机架上分别安装有定轮主体和张力轮，定轮主体和张力轮之间通过钢丝主体相连接，固定机架的两端安装有滑柱，滑柱的内部设置有槽孔，所述定轮主体的一端通过钢丝主体的进线端连接，定轮主体的另一端通过钢丝主体的出线端连接。In order to achieve the above object, the present invention provides the following technical solutions: a constant tension device for adjusting the take-up of the I-shaped wheel, including a fixed frame, the fixed wheel main body and the tension wheel are respectively installed on the fixed frame, the fixed wheel main body and the tension wheel The tension wheels are connected by the steel wire main body. Sliding columns are installed at both ends of the fixed frame, and slot holes are arranged inside the sliding column. The other end is connected through the outlet end of the steel wire body.
优选的，所述钢丝主体穿过槽孔延伸至固定机架的外部。Preferably, the steel wire main body extends to the outside of the fixed frame through the slot.
优选的，所述滑柱设置有四组，四个所述滑柱表面的槽孔均设置有两个。Preferably, there are four sets of the sliding columns, and there are two slots on the surfaces of the four sliding columns.
优选的，所述张力轮的一端安装有摆杆。Preferably, a swing rod is installed at one end of the tension wheel.
优选的，所述摆杆的上下两端分别设置有第一限位挡板和第二限位挡板。Preferably, the upper and lower ends of the swing rod are respectively provided with a first limit baffle and a second limit baffle.
优选的，所述定轮主体和张力轮直径大小相同。Preferably, the main body of the fixed wheel and the tension wheel have the same diameter.
与现有技术相比，本发明的有益效果是：Compared with prior art, the beneficial effect of the present invention is:
（1）通过在出线钢丝经过校直变形后，在工字轮收线机之前安置一台张力调节设备，解决了钢丝存在的钢丝张力过大，盘具崩裂、损坏及收线速比不一致，钢丝出现乱丝、绞断现象，造成废丝消耗的问题；(1) After the outgoing steel wire has been straightened and deformed, a tension adjustment device is installed before the I-wheel take-up machine, which solves the problems of excessive steel wire tension, cracking and damage of the steel wire, and inconsistent take-up speed ratio. The steel wire appears to be messy and twisted, causing the problem of waste wire consumption;
（2）在箱体两侧上端开孔，将四个滑柱分别焊接于开孔处两边用作钢丝进出口，定轮和张力轮均为三片镶嵌轴承的U槽形轮组装后，将定轮固定，张力轮连接摆杆用于调节钢丝张力，摆杆固定在限位挡板之间，连接传感器，通过摆杆探测钢丝松紧度由传感器反馈至收线变频器调整收线速度，调整张力轮，使之与定轮处于垂直平行状态，钢丝自进线口（A）入缠绕至定轮、张力轮（B、C）槽形轮中，上引至出线（D）至收线机工字轮收线，钢丝自收线卷筒进入恒张力装置进线口，钢丝通过卷绕在定轮、张力轮上引至出线处，收线上工字轮盘，通过恒张力装置后，钢丝的松紧度平衡，张力保持在恒定状态，工字轮无崩裂及绞丝、断丝现象再发生。(2) Holes are opened at the upper ends of both sides of the box body, and four sliding columns are respectively welded to the two sides of the opening for the steel wire inlet and outlet. The fixed wheel and the tension wheel are U-groove wheels with three pieces of embedded bearings. The fixed wheel is fixed, and the tension wheel is connected to the pendulum to adjust the tension of the steel wire. The pendulum is fixed between the limit baffles and connected to the sensor. The tightness of the steel wire is detected by the pendulum. Tension pulley, so that it is in a vertical parallel state with the fixed pulley, the steel wire enters from the wire inlet (A) and is wound into the fixed pulley, tension pulley (B, C) grooved pulley, and leads upward to the outgoing wire (D) to the wire take-up machine The I-shaped wheel takes up the line, the steel wire enters the line inlet of the constant tension device from the take-up reel, and the steel wire is wound on the fixed wheel and the tension wheel to lead to the outlet. The tightness of the steel wire is balanced, the tension is kept in a constant state, and there is no cracking, twisting or broken wire of the I-shaped wheel.
附图说明Description of drawings
图1为本发明的整体主视图；Fig. 1 is the overall front view of the present invention;
图2为本发明的定轮主体结构示意图。Fig. 2 is a schematic diagram of the structure of the main body of the fixed wheel of the present invention.
图中：1、进线端；2、滑柱；3、槽孔；4、定轮主体；5、出线端；6、张力轮；7、固定机架；8、第一限位挡板；9、摆杆；10、第二限位挡板；11、钢丝主体。In the figure: 1. Incoming line end; 2. Sliding column; 3. Slot hole; 4. Fixed wheel main body; 5. Outlet end; 6. Tension wheel; 7. Fixed frame; 9. Swing rod; 10. Second limit baffle; 11. Steel wire main body.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
请参阅图1-2，本发明提供的一种实施例：一种调节工字轮收线的恒张力装置，包括固定机架7，固定机架7上分别安装有定轮主体4和张力轮6，定轮主体4和张力轮6之间通过钢丝主体11相连接，定轮主体4和张力轮6均为三片镶嵌轴承的U槽形轮组装后，将定轮主体4固定，张力轮6连接摆杆9用于调节钢丝主体11张力，固定机架7的两端安装有滑柱2，滑柱2的内部设置有槽孔3，定轮主体4的一端通过钢丝主体11的进线端1连接，定轮主体4的另一端通过钢丝主体11的出线端5连接，调整张力轮6，使之与定轮主体4处于垂直平行状态，钢丝自进线端1（A）入缠绕至定轮主体4、张力轮6（B、C）槽形轮中，上引至出线端5（D）至收线机工字轮收线，钢丝自收线卷筒进入恒张力装置进线口，钢丝主体11通过卷绕在定轮主体4、张力轮6上引至出线处，收线上工字轮盘，通过恒张力装置后，钢丝的松紧度平衡，张力保持在恒定状态，工字轮无崩裂及绞丝、断丝现象再发生。Please refer to Figure 1-2, an embodiment provided by the present invention: a constant tension device for adjusting the take-up of the I-shaped wheel, including a fixed frame 7, and the fixed wheel main body 4 and the tension wheel are respectively installed on the fixed frame 7 6. The main body of the fixed wheel 4 and the tension wheel 6 are connected through the main body 11 of the steel wire. The main body of the fixed wheel 4 and the tension wheel 6 are U-groove wheels with three pieces of inlaid bearings. After assembly, the main body of the fixed wheel 4 is fixed, and the tension wheel 6. Connect the swing rod 9 to adjust the tension of the steel wire main body 11. Sliding columns 2 are installed at both ends of the fixed frame 7. Slotted holes 3 are arranged inside the sliding column 2. One end of the fixed wheel main body 4 passes through the incoming line of the steel wire main body 11. The other end of the fixed wheel main body 4 is connected through the outlet end 5 of the steel wire main body 11, and the tension wheel 6 is adjusted so that it is in a vertical parallel state with the fixed wheel main body 4, and the steel wire is wound from the incoming line end 1 (A) to The main body of the fixed wheel 4, the tension wheel 6 (B, C) in the grooved wheel, lead upward to the outlet end 5 (D) to the I-shaped wheel of the take-up machine to take up the line, and the steel wire enters the line inlet of the constant tension device from the take-up reel , the steel wire main body 11 is led to the outlet by being wound on the fixed wheel main body 4 and the tension wheel 6, and the I-shaped wheel disk is taken up on the line. After passing through the constant tension device, the tightness of the steel wire is balanced, and the tension is kept in a constant state. There is no cracking, twisting or broken wire phenomenon in the wheel.
进一步，钢丝主体11穿过槽孔3延伸至固定机架7的外部。Further, the steel wire body 11 extends through the slot 3 to the outside of the fixed frame 7 .
进一步，滑柱2设置有四组，四个滑柱2表面的槽孔3均设置有两个。Further, four groups of sliding posts 2 are provided, and there are two slots 3 on the surfaces of the four sliding posts 2 .
进一步，张力轮6的一端安装有摆杆9。Further, a fork 9 is installed at one end of the tension wheel 6 .
进一步，摆杆9的上下两端分别设置有第一限位挡板8和第二限位挡板10，摆杆9固定在限位挡板之间，连接传感器，通过摆杆9探测钢丝松紧度由传感器反馈至收线变频器调整收线速度。Further, the upper and lower ends of the fork 9 are respectively provided with a first limit baffle 8 and a second limit baffle 10, the fork 9 is fixed between the limit baffles, connected with a sensor, and the steel wire is detected by the fork 9. The speed is fed back by the sensor to the take-up inverter to adjust the take-up speed.
进一步，定轮主体4和张力轮6直径大小相同。Further, the fixed wheel main body 4 and the tension wheel 6 have the same diameter.
工作原理：使用时，固定机架7上分别安装有定轮主体4和张力轮6，定轮主体4和张力轮6之间通过钢丝主体11相连接，定轮主体4和张力轮6均为三片镶嵌轴承的U槽形轮组装后，将定轮主体4固定，张力轮6连接摆杆9用于调节钢丝主体11张力，固定机架7的两端安装有滑柱2，滑柱2的内部设置有槽孔3，定轮主体4的一端通过钢丝主体11的进线端1连接，定轮主体4的另一端通过钢丝主体11的出线端5连接，调整张力轮6，使之与定轮主体4处于垂直平行状态，钢丝自进线端1（A）入缠绕至定轮主体4、张力轮6（B、C）槽形轮中，上引至出线端5（D）至收线机工字轮收线，钢丝自收线卷筒进入恒张力装置进线口，钢丝主体11通过卷绕在定轮主体4、张力轮6上引至出线处，收线上工字轮盘，通过恒张力装置后，钢丝的松紧度平衡，张力保持在恒定状态，工字轮无崩裂及绞丝、断丝现象再发生，张力轮6的一端安装有摆杆9，摆杆9的上下两端分别设置有第一限位挡板8和第二限位挡板10，摆杆9固定在限位挡板之间，连接传感器，通过摆杆9探测钢丝松紧度由传感器反馈至收线变频器调整收线速度。Working principle: when in use, fixed wheel main body 4 and tension wheel 6 are respectively installed on the fixed frame 7, fixed wheel main body 4 and tension wheel 6 are connected by steel wire main body 11, fixed wheel main body 4 and tension wheel 6 are both After the assembly of the three U-groove wheels inlaid with bearings, fix the main body 4 of the fixed wheel, the tension wheel 6 is connected to the swing rod 9 to adjust the tension of the main body 11 of the steel wire, and the two ends of the fixed frame 7 are equipped with a spool 2, a spool 2 The interior of the fixed wheel body 4 is provided with a slotted hole 3, one end of the fixed wheel body 4 is connected through the wire inlet end 1 of the steel wire body 11, the other end of the fixed wheel body 4 is connected with the wire outlet end 5 of the steel wire body 11, and the tension wheel 6 is adjusted so that it is in line with the The main body 4 of the fixed wheel is in a vertical and parallel state, and the steel wire is wound from the wire inlet end 1 (A) to the grooved wheel of the main body 4 of the fixed wheel and the tension wheel 6 (B, C), and is led upward to the wire outlet end 5 (D) to the receiving end. The I-shaped wheel of the wire machine takes up the wire, and the steel wire enters the wire inlet of the constant tension device from the take-up reel. The steel wire main body 11 is wound on the fixed wheel main body 4 and the tension wheel 6 to lead to the outlet, and the I-shaped wheel on the wire is taken up. After passing through the constant tension device, the tightness of the steel wire is balanced, and the tension is kept in a constant state. The two ends are respectively provided with a first limit baffle 8 and a second limit baffle 10, the swing rod 9 is fixed between the limit baffles, connected to the sensor, the tightness of the steel wire is detected by the swing rod 9, and the sensor feeds back to the wire take-up The inverter adjusts the take-up speed.
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910640144.6ACN110252846A (en) | 2019-07-16 | 2019-07-16 | A constant tension device for adjusting the take-up of the I-shaped wheel |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910640144.6ACN110252846A (en) | 2019-07-16 | 2019-07-16 | A constant tension device for adjusting the take-up of the I-shaped wheel |
| Publication Number | Publication Date |
|---|---|
| CN110252846Atrue CN110252846A (en) | 2019-09-20 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910640144.6APendingCN110252846A (en) | 2019-07-16 | 2019-07-16 | A constant tension device for adjusting the take-up of the I-shaped wheel |
| Country | Link |
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| CN (1) | CN110252846A (en) |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | Application publication date:20190920 | |
| WD01 | Invention patent application deemed withdrawn after publication |