技术领域technical field
本发明涉及绕线机技术领域，尤其涉及一种自动化绕线机。The invention relates to the technical field of winding machines, in particular to an automatic winding machine.
背景技术Background technique
绕线机的种类繁多，按其用途分类，可分为通用型和专用型；通用型--适用于多种产品的绕线机，只要更换相应的模具和指令就能对应不同产品的加工；专用型--针对某一特定产品的绕线机，目前的绕线机多个部分还需要人工进行检测，翻转，移动等操作，随着社会的快速发展，对产品的需求量越来越高，普通的人工操作辅助机器操作难以满足需求，且人力的成本也在不断的增加，从而一种自动化高效绕线机十分重要。There are many types of winding machines, which can be divided into general-purpose and special-purpose according to their uses; general-purpose-winding machines suitable for a variety of products, as long as the corresponding molds and instructions are replaced, they can correspond to the processing of different products; Dedicated type--a winding machine for a specific product. Many parts of the current winding machine still need manual inspection, flipping, moving and other operations. With the rapid development of society, the demand for products is getting higher and higher. , ordinary manual operation to assist machine operation is difficult to meet the demand, and the cost of manpower is also increasing, so an automatic and efficient winding machine is very important.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中的问题，而提出的一种自动化绕线机。The purpose of the present invention is to solve the problems in the prior art, and propose an automatic winding machine.
为了实现上述目的，本发明采用了如下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:
一种自动化绕线机，包括An automatic winding machine, comprising
机架；frame;
输线机构，固定连接在机架上；The wire transmission mechanism is fixedly connected to the frame;
导线机构，固定连接在机架上，导线机构的输入端与输线机构的输出端对应；The wire mechanism is fixedly connected to the frame, and the input end of the wire mechanism corresponds to the output end of the wire transmission mechanism;
CCD检测机构，输入端与导线机构的输出端对应，且固定连接在机架上；CCD detection mechanism, the input end corresponds to the output end of the wire mechanism, and is fixedly connected to the frame;
绕线机构、翻转机构、取料机构、定位机构和模具机构，均固定连接在机架上，所述翻转机构与取料机构对应；The winding mechanism, turning mechanism, material taking mechanism, positioning mechanism and mold mechanism are all fixedly connected on the frame, and the turning mechanism corresponds to the material taking mechanism;
四分度旋转机构，与CCD检测机构、绕线机构、翻转机构对应。The four-degree rotation mechanism corresponds to the CCD detection mechanism, the winding mechanism, and the turning mechanism.
优选的，还包括裁切机构，与所述的翻转机构对应。Preferably, a cutting mechanism is also included, corresponding to the turning mechanism.
优选的，所述裁切机构包括上下伺服电机和前后液压丝杠，所述前后液压丝杠驱动端连接有裁刀。Preferably, the cutting mechanism includes an up and down servo motor and a front and rear hydraulic screw, and a cutting knife is connected to the driving end of the front and rear hydraulic screw.
优选的，所述CCD检测机构包括CCD镜头和CCD光源。Preferably, the CCD detection mechanism includes a CCD lens and a CCD light source.
优选的，所述绕线机构包括用于夹线的飞叉夹爪。Preferably, the winding mechanism includes a flying fork jaw for clamping the wire.
优选的，所述翻转机构包括翻转伺服电机和双线夹持部。Preferably, the turning mechanism includes a turning servo motor and a double wire clamping part.
优选的，所述取料机构包括X轴移动机构和Y轴移动机构，所述X轴移动机构上连接有植入取料吸嘴。Preferably, the material retrieving mechanism includes an X-axis moving mechanism and a Y-axis moving mechanism, and the X-axis moving mechanism is connected with an implant retrieving suction nozzle.
优选的，所述四分度旋转机构包括主轴及连接在主轴上的四个夹引线机构。Preferably, the four-degree rotation mechanism includes a main shaft and four wire clamping mechanisms connected to the main shaft.
与现有技术相比，本发明提供了一种自动化绕线机，具备以下有益效果：Compared with the prior art, the present invention provides an automatic winding machine, which has the following beneficial effects:
1、该自动化绕线机，线通过输线机构进行稳定的输送，然后通过导线机构进行引导，同时通过四分度旋转机构将引导的先旋转到CCD检测机构处，检测产品是否为合格产品，若CCD检测机构检测的产品为合格产品时，通过四分度旋转机构将旋转至绕线机构处，利用绕线机构进行绕线包装成卷状产品，然后四分度旋转机构将卷装的产品旋转至翻转机构，翻转机构将卷装产品的两个端头引线夹住，翻转旋转180度，将两根引线翻转到产品反面，翻转完成后，通过取料机构将翻转后的产品从翻转机构内取出，并利用定位机构进行定位，最后利用取料机构将产品植入到模具机构中，进行完整的绕线工作，全程自动化操作。1. In this automatic winding machine, the wire is stably conveyed through the wire transmission mechanism, and then guided by the wire mechanism, and at the same time, the guided one is first rotated to the CCD detection mechanism through the four-degree rotation mechanism to detect whether the product is a qualified product. If the product detected by the CCD detection mechanism is a qualified product, it will be rotated to the winding mechanism through the four-degree rotating mechanism, and the coiled product will be wound and packaged into a roll product by the four-degree rotating mechanism. Rotate to the overturning mechanism, the overturning mechanism clamps the leads at the two ends of the packaged product, turns over and rotates 180 degrees, and turns the two leads over to the reverse side of the product. Take it out from the inside, and use the positioning mechanism for positioning, and finally use the retrieving mechanism to implant the product into the mold mechanism, complete the winding work, and the whole process is fully automated.
附图说明Description of drawings
图1为本发明提出的一种自动化绕线机的结构示意图；Fig. 1 is the structural representation of a kind of automatic winding machine that the present invention proposes;
图2为本发明提出的一种自动化绕线机部分的结构示意图之一；Fig. 2 is one of structural representations of a kind of automatic winding machine part that the present invention proposes;
图3为本发明提出的一种自动化绕线机的俯视图；Fig. 3 is the top view of a kind of automatic winding machine that the present invention proposes;
图4为本发明提出的一种自动化绕线机部分的结构示意图之一；Fig. 4 is one of structural representations of a kind of automatic winding machine part that the present invention proposes;
图5为本发明提出的一种自动化绕线机的CCD检测机构示意图；Fig. 5 is the schematic diagram of the CCD detection mechanism of a kind of automatic winding machine that the present invention proposes;
图6为本发明提出的一种自动化绕线机的裁切机构示意图；Fig. 6 is a schematic diagram of a cutting mechanism of an automatic winding machine proposed by the present invention;
图7为本发明提出的一种自动化绕线机的翻转机构示意图；Fig. 7 is a schematic diagram of an overturning mechanism of an automatic winding machine proposed by the present invention;
图8为本发明提出的一种自动化绕线机的取料机构示意图；Fig. 8 is a schematic diagram of a retrieving mechanism of an automatic winding machine proposed by the present invention;
图9为本发明提出的一种自动化绕线机的定位机构示意图；Fig. 9 is a schematic diagram of a positioning mechanism of an automatic winding machine proposed by the present invention;
图10为本发明提出的一种自动化绕线机的绕线机构示意图；Fig. 10 is a schematic diagram of a winding mechanism of an automatic winding machine proposed by the present invention;
图11为本发明提出的一种自动化绕线机的四分度旋转机构示意图。Fig. 11 is a schematic diagram of a four-degree rotation mechanism of an automatic winding machine proposed by the present invention.
图中：1、机架；2、输线机构；3、CCD检测机构；301、CCD镜头；302、CCD光源；4、四分度旋转机构；401、主轴；402、夹引线机构；5、翻转机构；501、翻转伺服电机；502、双线夹持部；6、裁切机构；601、上下伺服电机；602、前后液压丝杠；603、裁刀；7、取料机构；701、X轴移动机构；702、Y轴移动机构；703、植入取料吸嘴；8、导线机构；9、模具机构；10、定位机构；11、绕线机构；1101、飞叉夹爪。In the figure: 1. Frame; 2. Transmission line mechanism; 3. CCD detection mechanism; 301. CCD lens; 302. CCD light source; 4. Four-degree rotation mechanism; 401. Main shaft; Turning mechanism; 501, turning servo motor; 502, double wire clamping part; 6, cutting mechanism; 601, up and down servo motor; 602, front and rear hydraulic screw; 603, cutting knife; 7, feeding mechanism; 701, X Axis moving mechanism; 702, Y-axis moving mechanism; 703, implanted material taking nozzle; 8, wire mechanism; 9, mold mechanism; 10, positioning mechanism; 11, winding mechanism; 1101, flying fork gripper.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
在本发明的描述中，需要理解的是，术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
参照图1-11，一种自动化绕线机，包括Referring to Figure 1-11, an automatic winding machine, including
机架1；Rack 1;
输线机构2，固定连接在机架1上；The wire transmission mechanism 2 is fixedly connected to the frame 1;
导线机构8，固定连接在机架1上，导线机构8的输入端与输线机构2的输出端对应；The wire mechanism 8 is fixedly connected on the frame 1, and the input end of the wire mechanism 8 corresponds to the output end of the wire transmission mechanism 2;
CCD检测机构3，输入端与导线机构8的输出端对应，且固定连接在机架1上；The CCD detection mechanism 3, the input end corresponds to the output end of the wire mechanism 8, and is fixedly connected to the frame 1;
绕线机构11、翻转机构5、取料机构7、定位机构10和模具机构9，均固定连接在机架1上，翻转机构5与取料机构7对应；The winding mechanism 11, the turning mechanism 5, the material taking mechanism 7, the positioning mechanism 10 and the mold mechanism 9 are all fixedly connected on the frame 1, and the turning mechanism 5 corresponds to the material taking mechanism 7;
四分度旋转机构4，与CCD检测机构3、绕线机构11、翻转机构5对应；The four-degree rotating mechanism 4 corresponds to the CCD detection mechanism 3, the winding mechanism 11, and the turning mechanism 5;
生产加工完的长线需要进行绕线时，将线通过输线机构2进行稳定的输送，然后通过导线机构8进行引导，同时通过四分度旋转机构4将引导的先旋转到CCD检测机构3处，检测产品是否为合格产品，若CCD检测机构3检测的产品为合格产品时，通过四分度旋转机构4将旋转至绕线机构11处，利用绕线机构11进行绕线包装成卷状产品，然后四分度旋转机构4将卷装的产品旋转至翻转机构5，翻转机构5将卷装产品的两个端头引线夹住，翻转旋转180度，将两根引线翻转到产品反面，翻转完成后，通过取料机构7将翻转后的产品从翻转机构5内取出，并利用定位机构10进行定位，最后利用取料机构7将产品植入到模具机构9中，进行完整的绕线工作，全程自动化操作。When the long wire after production and processing needs to be wound, the wire is stably conveyed through the wire feeding mechanism 2, and then guided through the wire mechanism 8, and at the same time, the guided one is first rotated to the CCD detection mechanism 3 through the four-degree rotating mechanism 4 , to detect whether the product is a qualified product, if the product detected by the CCD detection mechanism 3 is a qualified product, it will be rotated to the winding mechanism 11 through the four-degree rotating mechanism 4, and the winding mechanism 11 will be used to wind and package it into a roll product , then the four-degree rotating mechanism 4 rotates the packaged product to the overturning mechanism 5, and the overturning mechanism 5 clamps the leads at the two ends of the packaged product, turns over and rotates 180 degrees, turns the two leads to the reverse side of the product, and turns over After completion, take out the flipped product from the flipping mechanism 5 through the retrieving mechanism 7, and use the positioning mechanism 10 to position it, and finally use the retrieving mechanism 7 to implant the product into the mold mechanism 9 to perform a complete winding work , Fully automated operation.
还包括裁切机构6，与翻转机构5对应。裁切机构6包括上下伺服电机601和前后液压丝杠602，前后液压丝杠602驱动端连接有裁刀603，在进行翻转完成后可利用裁切机构6将多余的引线裁掉，然后在进行取料，确保绕线效果。It also includes a cutting mechanism 6 corresponding to the turning mechanism 5 . The cutting mechanism 6 includes an up and down servo motor 601 and a front and rear hydraulic screw 602. The driving end of the front and rear hydraulic screw 602 is connected with a cutting knife 603. After the turning is completed, the redundant lead wire can be cut off by the cutting mechanism 6, and then the Take the material to ensure the winding effect.
CCD检测机构3包括CCD镜头301和CCD光源302，便于进行准确的检测产品质量。The CCD detection mechanism 3 includes a CCD lens 301 and a CCD light source 302, which is convenient for accurate product quality detection.
绕线机构11包括用于夹线的飞叉夹爪1101，便于夹线进行绕线。The winding mechanism 11 includes a flying fork jaw 1101 for clamping the wire, which is convenient for clamping the wire for winding.
翻转机构5包括翻转伺服电机501和双线夹持部502，便于夹住绕线卷的两端引线。The turning mechanism 5 includes a turning servo motor 501 and a double wire clamping part 502, which is convenient for clamping the lead wires at both ends of the coil.
取料机构7包括X轴移动机构701和Y轴移动机构702，X轴移动机构701上连接有植入取料吸嘴703，便于移动取料，然后放置在模具机构9中。The retrieving mechanism 7 includes an X-axis moving mechanism 701 and a Y-axis moving mechanism 702. The X-axis moving mechanism 701 is connected with an implanted retrieving suction nozzle 703, which is convenient for moving and retrieving, and then placing it in the mold mechanism 9.
四分度旋转机构4包括主轴401及连接在主轴401上的四个夹引线机构402，便于将产品传送到各个机构进行绕线操作。The four-degree rotating mechanism 4 includes a main shaft 401 and four wire clamping mechanisms 402 connected to the main shaft 401, so as to facilitate the delivery of products to various mechanisms for winding operations.
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910546768.1ACN110143489A (en) | 2019-06-24 | 2019-06-24 | An automatic winding machine |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910546768.1ACN110143489A (en) | 2019-06-24 | 2019-06-24 | An automatic winding machine |
| Publication Number | Publication Date |
|---|---|
| CN110143489Atrue CN110143489A (en) | 2019-08-20 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910546768.1APendingCN110143489A (en) | 2019-06-24 | 2019-06-24 | An automatic winding machine |
| Country | Link |
|---|---|
| CN (1) | CN110143489A (en) |
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| CN114334434A (en)* | 2022-01-27 | 2022-04-12 | 深圳市星特科技有限公司 | Full-automatic T core inductance winding machine |
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| CN105788847A (en)* | 2016-05-19 | 2016-07-20 | 东莞市大研自动化设备有限公司 | A vehicle-mounted inductance automatic winding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication | Application publication date:20190820 |