技术领域technical field
本发明涉及纸箔涂漆技术领域，尤其涉及一种纸箔自动涂漆生产装置。The invention relates to the technical field of paper foil painting, in particular to a production device for automatic painting and painting of paper foil.
背景技术Background technique
2019年以前，我公司纸箔刷胶依靠人工用羊毛刷蘸取一定浓度的虫胶漆，并将虫胶漆均匀地刷在单张专用纸箔表面，并进行自然晾晒。该工序属于人工集体操作，班组共有8人，每班3小时可生产6000余张刷胶纸箔，供火工品装配生产线纸盖下料工序使用。纸箔刷胶工艺流程：单张纸箔手工刷胶→在塑料窗纱上摆放刷胶纸箔→铺刷胶纸箔的窗纱纸板抬至晾干架上→自然晾干20小时→纸板下架→收集装箱。Before 2019, our company's paper foil brushing glue relied on artificially dipping a certain concentration of shellac paint with a wool brush, and evenly brushing the shellac paint on the surface of a single special paper foil, and drying it naturally. This process is a manual collective operation. There are 8 people in the team, and each shift can produce more than 6,000 sheets of glued paper foil in 3 hours, which are used in the paper cover cutting process of the pyrotechnic product assembly line. Paper foil brushing process: manual brushing of a single sheet of paper foil → placing the brushed paper foil on the plastic window screen → lifting the window screen cardboard with the glued paper foil to the drying rack → natural drying for 20 hours → cardboard off the shelf → Collect the container.
该工序主要存在问题：(1)人工集体操作，工艺原始落后。(2)纸箔刷胶外观质量一致性差，表面堆胶现象严重，在窗纱上晾干过程中易形成网格状胶巴，造成刷胶纸箔厚度不均匀，对后续火工品装配时药面高度、压药密度均影响；(3)工作劳动强度大，操作人员每班在人工壳盂点胶完后，又连续3小时全程站立操作完成纸箔刷胶。(4)人工面对面操作，虫胶漆所含工业酒精刺激性气味大，影响职业健康。(5)工房内虫胶漆中酒精挥发快，容易污染作业现场，造成白色墙壁发霉。There are main problems in this process: (1) Manual collective operation, and the process is primitive and backward. (2) The consistency of the appearance quality of the paper foil glued is poor, and the surface glue is piled up seriously. It is easy to form a grid-like glue during the drying process on the window screen, resulting in uneven thickness of the glued paper foil. (3) The work is labor-intensive. After dispensing the glue in the artificial shell, the operator will continue to stand for 3 hours to complete the paper foil brushing. (4) Manual face-to-face operation, the irritating smell of industrial alcohol contained in shellac paint is strong, which affects occupational health. (5) The alcohol in the shellac paint in the workshop volatilizes quickly, which is easy to contaminate the work site and cause mildew on the white walls.
因此，如何提供一种纸箔自动涂漆生产装置，以提高生产效率，是目前本领域技术人员亟待解决的技术问题。Therefore, how to provide an automatic paint production device for paper foil so as to improve the production efficiency is a technical problem to be solved urgently by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此，本发明的目的在于提供一种纸箔自动涂漆生产装置，以提高生产效率。In view of this, the purpose of the present invention is to provide an automatic paint production device for paper foil to improve production efficiency.
为了达到上述目的，本发明提供如下技术方案：In order to achieve the above object, the present invention provides the following technical solutions:
一种纸箔自动涂漆生产装置，包括依次连接的纸卷放卷装置、浸漆刮漆装置、浸漆纸带烘干装置、牵引纠偏装置和纸带剪切装置，其中，A paper foil automatic painting production device, comprising a paper roll unwinding device, a paint-dipping paint scraping device, a paint-dipping paper tape drying device, a traction rectifying device and a paper tape shearing device, which are connected in sequence, wherein,
所述纸卷放卷装置包括第一主支架、左支架和右支架，所述左支架和所述右支架的结构相同且相对于所述第一主支架的中心线对称设置，所述左支架设置在所述第一主支架的左侧，所述右支架设置在所述第一主支架的右侧，所述左支架包括第一支杆、第二支杆、铰接板、纸卷定位套、旋转轴、阻力柱和锁紧装置，所述第一支杆和所述第二支杆间隔设置，所述铰接板的一端与所述第一支杆的顶端铰接，其另一端设置有所述锁紧装置，所述阻力柱设置在所述铰接板上，所述旋转轴转动的设置在所述第一支杆和所述第二支杆之间，当所述锁紧装置将所述铰接板的另一端固定在所述第二支杆的顶端时，所述阻力柱与所述旋转轴贴合且对所述旋转轴具有旋转阻力，所述纸卷定位套与所述旋转轴连接，所述左支架的纸卷定位套和所述右支架的纸卷定位套之间固定纸卷，The paper roll unwinding device includes a first main support, a left support and a right support. The left support and the right support have the same structure and are symmetrically arranged with respect to the center line of the first main support, and the left support It is arranged on the left side of the first main bracket, the right bracket is arranged on the right side of the first main bracket, and the left bracket includes a first support rod, a second support rod, a hinge plate, and a paper roll positioning sleeve , a rotating shaft, a resistance column and a locking device, the first support rod and the second support rod are arranged at intervals, one end of the hinge plate is hinged with the top end of the first support rod, and the other end is provided with a In the locking device, the resistance column is arranged on the hinge plate, and the rotating shaft is rotatably arranged between the first support rod and the second support rod. When the other end of the hinge plate is fixed on the top end of the second support rod, the resistance column is in contact with the rotating shaft and has rotational resistance to the rotating shaft, and the paper roll positioning sleeve is connected with the rotating shaft , the paper roll is fixed between the paper roll positioning sleeve of the left bracket and the paper roll positioning sleeve of the right bracket,
所述浸漆刮漆装置包括第二主支架、升降支架、第一驱动装置、导纸辊、刮漆辊、导纸刮漆辊和浸漆辊，所述升降支架设置在所述第二主支架上且通过所述第一驱动装置进行升降，所述浸漆辊设置在所述升降支架上，所述第二主支架上设置有浸漆槽，所述浸漆辊位于所述浸漆槽的上方，所述导纸辊设置在所述第二主支架上且位于所述浸漆槽的一端，所述刮漆辊和所述导纸刮漆辊设置在所述第二主支架上且位于所述浸漆槽的另一端，The paint dipping and scraping device includes a second main bracket, a lifting bracket, a first driving device, a paper guide roller, a paint scraping roller, a paper guide scraping roller and a paint dipping roller, and the lifting bracket is arranged on the second main frame. The support is lifted and lowered by the first drive device, the paint dip roller is arranged on the lift support, the second main support is provided with a paint dip tank, and the paint dip roller is located in the paint dip tank Above, the paper guide roller is arranged on the second main bracket and is located at one end of the paint dip tank, the paint scraping roller and the paper guide scraping roller are arranged on the second main bracket and at the other end of the dip tank,
所述浸漆纸带烘干装置包括第三主支架、牵引装置和烘箱，所述烘箱设置在所述第三主支架上，所述牵引装置设置在所述第三主支架上且从所述烘箱中穿过，所述牵引装置包括直线导轨、传送装置、第二驱动装置和用于夹住浸漆纸带的牵引杆，所述第二驱动装置通过所述传送装置驱动所述牵引杆沿所述直线导轨从所述烘箱中移动，The varnish-impregnated paper tape drying device includes a third main support, a pulling device and an oven, the drying oven is arranged on the third main support, and the pulling device is arranged on the third main support and extends from the Passing through the oven, the pulling device includes a linear guide, a conveying device, a second driving device and a pulling bar for clamping the varnished paper tape, and the second driving device drives the pulling bar along the conveying device through the conveying device. the linear guide moves from the oven,
所述牵引纠偏装置包括第四主支架、移动支架、第三驱动装置、第四驱动装置、第一夹棍、第二夹棍、纠偏检测器和控制装置，所述移动支架移动的设置在所述第四主支架上，所述第一夹棍和所述第二夹棍配合使用且均设置在所述移动支架上，所述第三驱动装置设置在所述移动支架上驱动所述第一夹棍和\或所述第二夹棍转动，所述第四驱动装置设置在所述第四主支架上驱动所述移动支架移动，所述纠偏检测器设置在所述第四主支架上且位于所述第一夹棍和所述第二夹棍出纸口的一方，所述控制装置接收所述纠偏检测装置的信号通过所述第四驱动装置移动所述移动支架，The traction rectifying device includes a fourth main support, a moving support, a third driving device, a fourth driving device, a first clamping rod, a second clamping rod, a deviation correction detector and a control device. On the four main brackets, the first clamping rod and the second clamping rod are used together and are both arranged on the moving bracket, and the third driving device is arranged on the moving bracket to drive the first clamping rod and/or The second clamping bar rotates, the fourth driving device is arranged on the fourth main bracket to drive the moving bracket to move, and the deviation correction detector is arranged on the fourth main bracket and located on the first clamping bar and one of the paper output ports of the second gripper, the control device receives the signal from the deviation correction detection device to move the moving bracket through the fourth drive device,
所述纸带剪切装置包括控制装置、第五主支架、裁切机和张力控制装置，所述裁切机和所述张力控制装置均设置在所述第五主支架上，所述张力控制装置位于所述裁切机的进料口的前方，所述张力控制装置包括第一支架、第二支架、第三支架、上接近开关和下接近开关，所述第一支架设置在所述第五主支架上，所述第一支架上设置有两个平行且间隔设置的第一传送辊，所述第二支架设置在第五主支架上，所述第三支架与所述第二支架铰接，所述第三支架的顶端设置有第二传送辊，所述第二传送辊位于两个所述第一传送辊之间的间隔的下方，所述上接近开关设置在所述第一支架的上方，所述下接近开关设置在所述第一支架的下方，所述第三支架与所述上接近开关和所述下接近开关配合使用，所述裁切机、所述上接近开关和所述下接近开关均与所述控制装置信号连接。The paper tape cutting device includes a control device, a fifth main support, a cutting machine and a tension control device, the cutting machine and the tension control device are both arranged on the fifth main support, and the tension control device The device is located in front of the feeding port of the cutting machine, the tension control device includes a first bracket, a second bracket, a third bracket, an upper proximity switch and a lower proximity switch, and the first bracket is arranged on the first bracket. On the fifth main support, the first support is provided with two parallel and spaced apart first conveying rollers, the second support is provided on the fifth main support, and the third support is hinged with the second support , the top of the third bracket is provided with a second conveying roller, the second conveying roller is located below the interval between the two first conveying rollers, and the upper proximity switch is arranged on the top of the first support Above, the lower proximity switch is arranged below the first bracket, the third bracket is used in cooperation with the upper proximity switch and the lower proximity switch, the cutting machine, the upper proximity switch and the The following proximity switches are all signal-connected to the control device.
优选的，上述铰接板上开设有第一通孔，所述阻力柱内置在所述第一通孔中，Preferably, the hinge plate is provided with a first through hole, and the resistance column is built in the first through hole,
所述铰接板的侧壁上开设有第二通孔，所述第二通孔与所述第一通孔连通，所述第二通孔供第一锁紧螺栓穿过将所述阻力柱固定。A second through hole is opened on the side wall of the hinge plate, the second through hole communicates with the first through hole, and the second through hole is used for the first locking bolt to pass through to fix the resistance column .
优选的，上述纸卷定位套上开设有第三通孔，所述旋转轴插入所述第三通孔中，Preferably, the above-mentioned paper roll positioning sleeve is provided with a third through hole, and the rotating shaft is inserted into the third through hole,
所述纸卷定位套的侧壁上开设有第四通孔，所述第四通孔与所述第三通孔连通，所述第三通孔供第二锁紧螺栓穿过将所述旋转轴固定。A fourth through hole is opened on the side wall of the paper roll positioning sleeve, the fourth through hole is communicated with the third through hole, and the third through hole is used for the second locking bolt to pass through to rotate the rotation Axle is fixed.
优选的，上述导纸刮漆辊位于所述刮漆辊的上方，纸带从所述刮漆辊的下方绕到所述刮漆辊的上方且从所述导纸刮漆辊的下方穿过后，回绕到所述导纸刮漆辊的上方穿出。Preferably, the paper guide scraping roller is located above the paint scraping roller, and the paper tape is wound from below the paint scraping roller to the top of the paint scraping roller and passes through the paper guide scraping roller. , wrap around to the top of the paper guide scraping roller and pass out.
优选的，上述浸漆辊为两个，且分别位于所述浸漆槽的槽内的两端侧壁内。Preferably, there are two paint dipping rollers, and they are respectively located in the side walls of both ends of the tank of the paint dipping tank.
优选的，上述驱动装置为变频减速电机，所述传送装置为链轮传送机构。Preferably, the above-mentioned driving device is a variable frequency deceleration motor, and the transmission device is a sprocket transmission mechanism.
优选的，上述控制装置上设置有自动纠偏按钮和手动纠偏按钮。Preferably, the control device is provided with an automatic deviation correction button and a manual deviation correction button.
优选的，上述第一夹棍和所述第二夹棍的入纸口设置有保护罩。Preferably, protective covers are provided at the paper inlets of the first clamping rod and the second clamping rod.
优选的，上述第一支架包括间隔设置在所述第五主支架上的第一左支杆和第一右支杆，所述第一左支杆和所述第一右支杆之间设置有两个所述第一传送辊。Preferably, the first support includes a first left support rod and a first right support rod arranged at intervals on the fifth main support, and a first left support rod and a first right support rod are arranged between the first left support rod and the first right support rod. two of the first transfer rollers.
优选的，上述第二支架包括间隔设置在所述第五主支架上的第二左支杆和第二右支杆，Preferably, the above-mentioned second bracket includes a second left support rod and a second right support rod arranged on the fifth main support at intervals,
所述第三支架包括间隔设置在第三左支杆和第三右支杆，所述第三左支杆与所述第二左支杆铰接，所述第三右支杆与所述第二右支杆铰接，The third bracket includes a third left support rod and a third right support rod arranged at intervals, the third left support rod is hinged with the second left support rod, and the third right support rod is connected with the second support rod. Right strut hinged,
所述第三左支杆和所述第三右支杆之间设置有所述第二传送辊，The second transfer roller is arranged between the third left support rod and the third right support rod,
所述第三左支杆和所述第三右支杆位于所述第一左支杆和第一右支杆之间。The third left strut and the third right strut are located between the first left strut and the first right strut.
本发明提供的纸箔自动涂漆生产装置，包括依次连接的纸卷放卷装置、浸漆刮漆装置、浸漆纸带烘干装置、牵引纠偏装置和纸带剪切装置，其中，The paper foil automatic painting production device provided by the present invention includes a paper roll unwinding device, a paint-dipping paint scraping device, a paint-dipping paper tape drying device, a traction rectifying device and a paper tape shearing device, which are connected in sequence, wherein,
所述纸卷放卷装置包括第一主支架、左支架和右支架，所述左支架和所述右支架的结构相同且相对于所述第一主支架的中心线对称设置，所述左支架设置在所述第一主支架的左侧，所述右支架设置在所述第一主支架的右侧，所述左支架包括第一支杆、第二支杆、铰接板、纸卷定位套、旋转轴、阻力柱和锁紧装置，所述第一支杆和所述第二支杆间隔设置，所述铰接板的一端与所述第一支杆的顶端铰接，其另一端设置有所述锁紧装置，所述阻力柱设置在所述铰接板上，所述旋转轴转动的设置在所述第一支杆和所述第二支杆之间，当所述锁紧装置将所述铰接板的另一端固定在所述第二支杆的顶端时，所述阻力柱与所述旋转轴贴合且对所述旋转轴具有旋转阻力，所述纸卷定位套与所述旋转轴连接，所述左支架的纸卷定位套和所述右支架的纸卷定位套之间固定纸卷，The paper roll unwinding device includes a first main support, a left support and a right support. The left support and the right support have the same structure and are symmetrically arranged with respect to the center line of the first main support, and the left support It is arranged on the left side of the first main bracket, the right bracket is arranged on the right side of the first main bracket, and the left bracket includes a first support rod, a second support rod, a hinge plate, and a paper roll positioning sleeve , a rotating shaft, a resistance column and a locking device, the first support rod and the second support rod are arranged at intervals, one end of the hinge plate is hinged with the top end of the first support rod, and the other end is provided with a In the locking device, the resistance column is arranged on the hinge plate, and the rotating shaft is rotatably arranged between the first support rod and the second support rod. When the other end of the hinge plate is fixed on the top end of the second support rod, the resistance column is in contact with the rotating shaft and has rotational resistance to the rotating shaft, and the paper roll positioning sleeve is connected with the rotating shaft , the paper roll is fixed between the paper roll positioning sleeve of the left bracket and the paper roll positioning sleeve of the right bracket,
所述浸漆刮漆装置包括第二主支架、升降支架、第一驱动装置、导纸辊、刮漆辊、导纸刮漆辊和浸漆辊，所述升降支架设置在所述第二主支架上且通过所述第一驱动装置进行升降，所述浸漆辊设置在所述升降支架上，所述第二主支架上设置有浸漆槽，所述浸漆辊位于所述浸漆槽的上方，所述导纸辊设置在所述第二主支架上且位于所述浸漆槽的一端，所述刮漆辊和所述导纸刮漆辊设置在所述第二主支架上且位于所述浸漆槽的另一端，The paint dipping and scraping device includes a second main bracket, a lifting bracket, a first driving device, a paper guide roller, a paint scraping roller, a paper guide scraping roller and a paint dipping roller, and the lifting bracket is arranged on the second main frame. The support is lifted and lowered by the first drive device, the paint dip roller is arranged on the lift support, the second main support is provided with a paint dip tank, and the paint dip roller is located in the paint dip tank Above, the paper guide roller is arranged on the second main bracket and is located at one end of the paint dip tank, the paint scraping roller and the paper guide scraping roller are arranged on the second main bracket and at the other end of the dip tank,
所述浸漆纸带烘干装置包括第三主支架、牵引装置和烘箱，所述烘箱设置在所述第三主支架上，所述牵引装置设置在所述第三主支架上且从所述烘箱中穿过，所述牵引装置包括直线导轨、传送装置、第二驱动装置和用于夹住浸漆纸带的牵引杆，所述第二驱动装置通过所述传送装置驱动所述牵引杆沿所述直线导轨从所述烘箱中移动，The varnish-impregnated paper tape drying device includes a third main support, a pulling device and an oven, the drying oven is arranged on the third main support, and the pulling device is arranged on the third main support and extends from the Passing through the oven, the pulling device includes a linear guide, a conveying device, a second driving device and a pulling bar for clamping the varnished paper tape, and the second driving device drives the pulling bar along the conveying device through the conveying device. the linear guide moves from the oven,
所述牵引纠偏装置包括第四主支架、移动支架、第三驱动装置、第四驱动装置、第一夹棍、第二夹棍、纠偏检测器和控制装置，所述移动支架移动的设置在所述第四主支架上，所述第一夹棍和所述第二夹棍配合使用且均设置在所述移动支架上，所述第三驱动装置设置在所述移动支架上驱动所述第一夹棍和\或所述第二夹棍转动，所述第四驱动装置设置在所述第四主支架上驱动所述移动支架移动，所述纠偏检测器设置在所述第四主支架上且位于所述第一夹棍和所述第二夹棍出纸口的一方，所述控制装置接收所述纠偏检测装置的信号通过所述第四驱动装置移动所述移动支架，The traction rectifying device includes a fourth main support, a moving support, a third driving device, a fourth driving device, a first clamping rod, a second clamping rod, a deviation correction detector and a control device. On the four main brackets, the first clamping rod and the second clamping rod are used together and are both arranged on the moving bracket, and the third driving device is arranged on the moving bracket to drive the first clamping rod and/or The second clamping bar rotates, the fourth driving device is arranged on the fourth main bracket to drive the moving bracket to move, and the deviation correction detector is arranged on the fourth main bracket and located on the first clamping bar and one of the paper output ports of the second gripper, the control device receives the signal from the deviation correction detection device to move the moving bracket through the fourth drive device,
所述纸带剪切装置包括控制装置、第五主支架、裁切机和张力控制装置，所述裁切机和所述张力控制装置均设置在所述第五主支架上，所述张力控制装置位于所述裁切机的进料口的前方，所述张力控制装置包括第一支架、第二支架、第三支架、上接近开关和下接近开关，所述第一支架设置在所述第五主支架上，所述第一支架上设置有两个平行且间隔设置的第一传送辊，所述第二支架设置在第五主支架上，所述第三支架与所述第二支架铰接，所述第三支架的顶端设置有第二传送辊，所述第二传送辊位于两个所述第一传送辊之间的间隔的下方，所述上接近开关设置在所述第一支架的上方，所述下接近开关设置在所述第一支架的下方，所述第三支架与所述上接近开关和所述下接近开关配合使用，所述裁切机、所述上接近开关和所述下接近开关均与所述控制装置信号连接。The paper tape cutting device includes a control device, a fifth main support, a cutting machine and a tension control device, the cutting machine and the tension control device are both arranged on the fifth main support, and the tension control device The device is located in front of the feeding port of the cutting machine, the tension control device includes a first bracket, a second bracket, a third bracket, an upper proximity switch and a lower proximity switch, and the first bracket is arranged on the first bracket. On the fifth main support, the first support is provided with two parallel and spaced apart first conveying rollers, the second support is provided on the fifth main support, and the third support is hinged with the second support , the top of the third bracket is provided with a second conveying roller, the second conveying roller is located below the interval between the two first conveying rollers, and the upper proximity switch is arranged on the top of the first support Above, the lower proximity switch is arranged below the first bracket, the third bracket is used in cooperation with the upper proximity switch and the lower proximity switch, the cutting machine, the upper proximity switch and the The following proximity switches are all signal-connected to the control device.
使用时，纸卷从纸卷放卷装置上放卷，纸带通过浸漆刮漆装置、浸漆纸带烘干装置、牵引纠偏装置和纸带剪切装置后，完成纸箔自动涂漆，提高了工作效率。When in use, the paper roll is unrolled from the paper roll unwinding device, and the paper tape passes through the paint dipping and scraping device, the paint-dipping paper belt drying device, the traction rectifying device and the paper tape shearing device, and the automatic painting of the paper foil is completed. Improved work efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明实施例提供的纸卷放卷装置的结构示意图；1 is a schematic structural diagram of a paper roll unwinding device provided by an embodiment of the present invention;
图2为本发明实施例提供的左支架的结构示意图；2 is a schematic structural diagram of a left bracket provided by an embodiment of the present invention;
图3为本发明实施例提供的浸漆刮漆装置的结构示意图；3 is a schematic structural diagram of a paint dipping and scraping device provided by an embodiment of the present invention;
图4为本发明实施例提供的浸漆纸带烘干装置的结构示意图；4 is a schematic structural diagram of a varnish-impregnated paper tape drying device provided by an embodiment of the present invention;
图5为本发明实施例提供的牵引纠偏装置的结构示意图；5 is a schematic structural diagram of a traction rectification device provided by an embodiment of the present invention;
图6为本发明实施例提供的纸带剪切装置的结构示意图；6 is a schematic structural diagram of a paper tape cutting device provided by an embodiment of the present invention;
图7为本发明实施例提供的纸箔自动涂漆生产装置的结构示意图。FIG. 7 is a schematic structural diagram of a production device for automatic painting and painting of paper foil provided by an embodiment of the present invention.
上图1-7中：In Figure 1-7 above:
纸卷放卷装置1、第一主支架11、左支架12、右支架13、纸卷14、第一支杆15、第二支杆16、第一支撑轮17、第二支撑轮18、旋转轴19、铰接板110、阻力柱111、锁紧装置112、纸卷定位套113、第一锁紧螺栓114、第二锁紧螺栓115、浸漆刮漆装置2、导纸辊21、纸22、浸漆槽23、导纸刮漆辊24、刮漆辊25、浸漆辊26、第一驱动装置27、浸漆纸带烘干装置3、第二驱动装置31、烘箱32、直线导轨33、第三主支架34、链轮传送机构35、牵引纠偏装置4、第四主支架41、移动支架42、第一夹棍43、第二夹棍44、第三驱动装置45、第四驱动装置46、纠偏检测器47、纸带剪切装置5、第一支架51、第二支架52、第三支架53、第五主支架54、裁切机55、第一传送辊56、第一加强杆57、第二加强杆58、电控操作系统6。Paper roll unwinding device 1, first main support 11, left support 12, right support 13, paper roll 14, first support rod 15, second support rod 16, first support wheel 17, second support wheel 18, rotation Shaft 19, hinge plate 110, resistance column 111, locking device 112, paper roll positioning sleeve 113, first locking bolt 114, second locking bolt 115, paint dipping and scraping device 2, paper guide roller 21, paper 22 , dipping tank 23, guide paper scraping roller 24, scraping roller 25, dipping roller 26, first driving device 27, dipping paper belt drying device 3, second driving device 31, oven 32, linear guide 33 , the third main bracket 34, the sprocket transmission mechanism 35, the traction correcting device 4, the fourth main bracket 41, the moving bracket 42, the first clamping rod 43, the second clamping rod 44, the third driving device 45, the fourth driving device 46, Correction detector 47, paper tape cutting device 5, first support 51, second support 52, third support 53, fifth main support 54, cutting machine 55, first conveying roller 56, first reinforcing rod 57, The second reinforcing rod 58 and the electronically controlled operating system 6 .
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参考图1至图7，图1为本发明实施例提供的纸卷放卷装置的结构示意图；图2为本发明实施例提供的左支架的结构示意图；图3为本发明实施例提供的浸漆刮漆装置的结构示意图；图4为本发明实施例提供的浸漆纸带烘干装置的结构示意图；图5为本发明实施例提供的牵引纠偏装置的结构示意图；图6为本发明实施例提供的纸带剪切装置的结构示意图；图7为本发明实施例提供的纸箔自动涂漆生产装置的结构示意图。Please refer to FIGS. 1 to 7. FIG. 1 is a schematic structural diagram of a paper roll unwinding device provided by an embodiment of the present invention; FIG. 2 is a structural schematic diagram of a left bracket provided by an embodiment of the present invention; FIG. 3 is provided by an embodiment of the present invention. Schematic diagram of the structure of the paint dipping and scraping device; FIG. 4 is the schematic diagram of the structure of the varnished paper tape drying device provided by the embodiment of the present invention; FIG. 5 is the schematic structural diagram of the traction rectifying device provided by the embodiment of the present invention; The schematic structural diagram of the paper tape cutting device provided by the embodiment; FIG. 7 is the structural schematic diagram of the paper foil automatic painting production device provided by the embodiment of the present invention.
本发明实施例提供的纸箔自动涂漆生产装置，包括依次连接的纸卷放卷装置1、浸漆刮漆装置2、浸漆纸带烘干装置3、牵引纠偏装置4和纸带剪切装置5，其中，The paper foil automatic painting production device provided by the embodiment of the present invention includes a paper roll unwinding device 1, a paint-dipping and scraping device 2, a paint-dipping paper tape drying device 3, a traction rectifying device 4 and a paper tape cutting device, which are connected in sequence. device 5, wherein,
纸卷放卷装置1包括第一主支架11、左支架12和右支架13，左支架12和右支架13的结构相同且相对于第一主支架1的中心线对称设置，左支架12设置在第一主支架11的左侧，右支架13设置在第一主支架11的右侧，左支架12包括第一支杆15、第二支杆16、铰接板110、纸卷定位套113、旋转轴19、阻力柱111和锁紧装置112，其中，第一支杆15和第二支杆16间隔设置，铰接板110的一端与第一支杆15的顶端铰接，其另一端设置有锁紧装置112，阻力柱111设置在铰接板110上，旋转轴19转动的设置在第一支杆15和第二支杆16之间，当锁紧装置112将铰接板110的另一端固定在第二支杆16的顶端时，阻力柱111与旋转轴19贴合且对旋转轴19具有旋转阻力，纸卷定位套113与旋转轴19连接，左支架12的纸卷定位套113和右支架13的纸卷定位套113之间固定纸卷14，The paper roll unwinding device 1 includes a first main support 11, a left support 12 and a right support 13. The left support 12 and the right support 13 have the same structure and are symmetrically arranged with respect to the center line of the first main support 1. The left support 12 is arranged at the On the left side of the first main bracket 11, the right bracket 13 is arranged on the right side of the first main bracket 11, and the left bracket 12 includes a first support rod 15, a second support rod 16, a hinge plate 110, a paper roll positioning sleeve 113, a rotating The shaft 19, the resistance column 111 and the locking device 112, wherein the first support rod 15 and the second support rod 16 are arranged at intervals, one end of the hinge plate 110 is hinged with the top of the first support rod 15, and the other end is provided with a locking The device 112, the resistance column 111 is arranged on the hinge plate 110, the rotating shaft 19 is arranged between the first support rod 15 and the second support rod 16, and the locking device 112 fixes the other end of the hinge plate 110 on the second support rod 112. At the top of the support rod 16, the resistance column 111 is in contact with the rotating shaft 19 and has rotational resistance to the rotating shaft 19. The paper roll positioning sleeve 113 is connected with the rotating shaft 19. The paper roll positioning sleeve 113 of the left bracket 12 and the The paper roll 14 is fixed between the paper roll positioning sleeves 113,
浸漆刮漆装置2包括第二主支架、升降支架、第一驱动装置27、导纸辊21、刮漆辊25、导纸刮漆辊24和浸漆辊26，第一驱动装置27可以为升降气缸，其中，升降支架设置在第二主支架上且通过第一驱动装置27进行升降，浸漆辊26设置在升降支架上，第二主支架上设置有浸漆槽23，浸漆辊26位于浸漆槽23的上方，导纸辊21设置在第二主支架上且位于浸漆槽23的一端，刮漆辊25和导纸刮漆辊24设置在第二主支架上且位于浸漆槽23的另一端，The paint dipping and scraping device 2 includes a second main bracket, a lifting bracket, a first driving device 27, a paper guide roller 21, a paint scraping roller 25, a paper guide scraping roller 24 and a paint dipping roller 26. The first driving device 27 can be Lifting cylinder, wherein, the lifting bracket is arranged on the second main bracket and is lifted and lowered by the first driving device 27, the paint dipping roller 26 is arranged on the lifting bracket, the second main bracket is provided with a paint dipping tank 23, and the paint dipping roller 26 Located above the dipping tank 23, the paper guide roller 21 is arranged on the second main bracket and is located at one end of the dipping tank 23, and the paint scraping roller 25 and the paper guide scraping roller 24 are arranged on the second main bracket and are located in the dipping paint. The other end of slot 23,
浸漆纸带烘干装置3包括第三主支架34、牵引装置和烘箱32，其中，烘箱32设置在第三主支架34上，牵引装置设置在第三主支架34上且从烘箱32中穿过，牵引装置包括直线导轨33、传送装置、第二驱动装置31和用于夹住浸漆纸带的牵引杆，第二驱动装置31通过传送装置驱动牵引杆沿直线导轨33从烘箱32中移动。从而提高了工作效率，The paint-impregnated paper tape drying device 3 includes a third main support 34 , a pulling device and an oven 32 , wherein the drying oven 32 is arranged on the third main support 34 , and the pulling device is arranged on the third main support 34 and passes through the oven 32 . However, the pulling device includes a linear guide 33, a conveying device, a second driving device 31 and a pulling bar for clamping the varnished paper tape. The second driving device 31 drives the pulling bar to move from the oven 32 along the linear guide 33 through the conveying device. thereby improving work efficiency,
牵引纠偏装置4包括第四主支架41、移动支架42、第三驱动装置45、第四驱动装置46、第一夹棍43、第二夹棍44、纠偏检测器47和控制装置，其中，移动支架42移动的设置在第四主支架41上，第一夹棍43和第二夹棍44配合使用且均设置在移动支架42上，第一夹棍43和第二夹棍44之间具有间隙供纸带穿过，第三驱动装置45设置在移动支架42上驱动第一夹棍43和\或第二夹棍44转动，第四驱动装置46设置在第四主支架41上驱动移动支架42移动，纠偏检测器47设置在第四主支架41上且位于第一夹棍43和第二夹棍44出纸口的一方，控制装置接收纠偏检测装置47的信号通过第四驱动装置46移动移动支架42，The traction correction device 4 includes a fourth main bracket 41 , a moving bracket 42 , a third driving device 45 , a fourth driving device 46 , a first clamping bar 43 , a second clamping bar 44 , a deviation correction detector 47 and a control device, wherein the moving bracket 42 The movable one is arranged on the fourth main support 41, the first clamping rod 43 and the second clamping rod 44 are used together and are both arranged on the moving support 42, there is a gap between the first clamping rod 43 and the second clamping rod 44 for the paper belt to pass through, The third driving device 45 is arranged on the moving bracket 42 to drive the first clamping bar 43 and/or the second clamping bar 44 to rotate, the fourth driving device 46 is arranged on the fourth main bracket 41 to drive the moving bracket 42 to move, and the deviation correction detector 47 is arranged at The fourth main bracket 41 is located on one side of the paper outlet of the first clamping roller 43 and the second clamping roller 44. The control device receives the signal from the deviation correction detection device 47 and moves the movable bracket 42 through the fourth driving device 46.
纸带剪切装置5包括控制装置、第五主支架54、裁切机55和张力控制装置，裁切机55和张力控制装置均设置在第五主支架54上，张力控制装置位于裁切机55的进料口的前方，张力控制装置包括第一支架51、第二支架52、第三支架53、上接近开关和下接近开关，其中，第一支架51设置在第五主支架54上，第一支架51上设置有两个平行且间隔设置的第一传送辊56，第二支架52设置在第五主支架54上，第三支架53与第二支架52铰接，第三支架53的顶端设置有第二传送辊，第二传送辊位于两个第一传送辊56之间的间隔的下方，上接近开关设置在第一支架51的上方，下接近开关设置在第一支架51的下方，第三支架53与上接近开关和下接近开关配合使用，裁切机55、上接近开关和下接近开关均与控制装置信号连接。The paper tape cutting device 5 includes a control device, a fifth main support 54, a cutting machine 55 and a tension control device. The cutting machine 55 and the tension control device are both arranged on the fifth main support 54, and the tension control device is located in the cutting machine. In front of the feeding port of 55, the tension control device includes a first bracket 51, a second bracket 52, a third bracket 53, an upper proximity switch and a lower proximity switch, wherein the first bracket 51 is arranged on the fifth main bracket 54, The first support 51 is provided with two parallel and spaced apart first conveying rollers 56 , the second support 52 is provided on the fifth main support 54 , the third support 53 is hinged with the second support 52 , and the top end of the third support 53 A second conveying roller is provided, the second conveying roller is located below the interval between the two first conveying rollers 56 , the upper proximity switch is arranged above the first bracket 51 , the lower proximity switch is arranged below the first bracket 51 , The third bracket 53 is used in cooperation with the upper proximity switch and the lower proximity switch, and the cutting machine 55, the upper proximity switch and the lower proximity switch are all signal-connected to the control device.
使用时，纸卷从纸卷放卷装置1上放卷，纸带通过浸漆刮漆装置2、浸漆纸带烘干装置3、牵引纠偏装置4和纸带剪切装置5后，完成纸箔自动涂漆。When in use, the paper roll is unwound from the paper roll unwinding device 1, and the paper tape passes through the paint-dipping paint scraping device 2, the paint-impregnated paper tape drying device 3, the traction rectifying device 4 and the paper tape cutting device 5, the paper is completed. The foil is automatically painted.
其中，in,
纸卷放卷装置1包括第一主支架11、左支架12和右支架13，左支架12和右支架13的结构相同且相对于第一主支架11的中心线对称设置，左支架12设置在第一主支架11的左侧，右支架13设置在第一主支架11的右侧，左支架12包括第一支杆15、第二支杆16、铰接板110、纸卷定位套113、旋转轴19、阻力柱111和锁紧装置112，其中，第一支杆15和第二支杆16间隔设置，铰接板110的一端与第一支杆15的顶端铰接，其另一端设置有锁紧装置112，阻力柱111设置在铰接板110上，旋转轴19转动的设置在第一支杆15和第二支杆16之间，当锁紧装置112将铰接板110的另一端固定在第二支杆16的顶端时，阻力柱111与旋转轴19贴合且对旋转轴19具有旋转阻力，纸卷定位套113与旋转轴19连接，左支架12的纸卷定位套113和右支架13的纸卷定位套113之间固定纸卷14。The paper roll unwinding device 1 includes a first main support 11, a left support 12 and a right support 13. The left support 12 and the right support 13 have the same structure and are symmetrically arranged with respect to the center line of the first main support 11. On the left side of the first main bracket 11, the right bracket 13 is arranged on the right side of the first main bracket 11, and the left bracket 12 includes a first support rod 15, a second support rod 16, a hinge plate 110, a paper roll positioning sleeve 113, a rotating The shaft 19, the resistance column 111 and the locking device 112, wherein the first support rod 15 and the second support rod 16 are arranged at intervals, one end of the hinge plate 110 is hinged with the top of the first support rod 15, and the other end is provided with a locking The device 112, the resistance column 111 is arranged on the hinge plate 110, the rotating shaft 19 is arranged between the first support rod 15 and the second support rod 16, and the locking device 112 fixes the other end of the hinge plate 110 on the second support rod 112. At the top of the support rod 16, the resistance column 111 is in contact with the rotating shaft 19 and has rotational resistance to the rotating shaft 19. The paper roll positioning sleeve 113 is connected with the rotating shaft 19. The paper roll positioning sleeve 113 of the left bracket 12 and the The paper roll 14 is fixed between the paper roll positioning sleeves 113 .
使用时，纸卷14本身具有中间孔，将旋转轴19从中间孔中穿过，通过左支架12的纸卷定位套113和右支架13的纸卷定位套将纸卷14固定，然后转动铰接板110，通过锁紧装置112将铰接板110的另一端固定在第二支杆16的顶端，此时，阻力柱111与旋转轴19贴合且对旋转轴19具有旋转阻力，那么当纸卷14转动放卷时，会带动纸卷定位套113和旋转轴19转动，通过阻力柱111与旋转轴19之间的旋转阻力调节放卷时张力，当阻力柱111磨损后只需要松掉锁紧装置112进行调节，调到合适位置后再固定即可，提高了工作效率。When in use, the paper roll 14 itself has a middle hole, and the rotating shaft 19 is passed through the middle hole, and the paper roll 14 is fixed by the paper roll positioning sleeve 113 of the left bracket 12 and the paper roll positioning sleeve of the right bracket 13, and then pivoted and hinged The other end of the hinge plate 110 is fixed on the top of the second support rod 16 through the locking device 112. At this time, the resistance column 111 is in contact with the rotating shaft 19 and has rotational resistance to the rotating shaft 19, then when the paper roll 14 When rotating and unwinding, it will drive the paper roll positioning sleeve 113 and the rotating shaft 19 to rotate, and adjust the tension during unwinding through the rotation resistance between the resistance column 111 and the rotating shaft 19. When the resistance column 111 is worn out, it is only necessary to loosen the locking The device 112 can be adjusted, and it can be fixed after being adjusted to a suitable position, which improves the work efficiency.
为了进一步优化上述方案，第一支杆15上设置有第一支撑轮17，第一支撑轮17与旋转轴19贴合。第二支杆16上设置有第二支撑轮18，第二支撑轮18与旋转轴19贴合。为旋转轴19的旋转提供更好的支撑力。In order to further optimize the above solution, the first support rod 15 is provided with a first support wheel 17 , and the first support wheel 17 is fitted with the rotating shaft 19 . The second support rod 16 is provided with a second support wheel 18 , and the second support wheel 18 is fitted with the rotating shaft 19 . Provide better support for the rotation of the rotating shaft 19 .
其中，铰接板110上开设有第一通孔，阻力柱111内置在第一通孔中，铰接板110的侧壁上开设有第二通孔，第二通孔与第一通孔连通，第二通孔供第一锁紧螺栓114穿过将阻力柱111固定。第一锁紧螺栓114为蝶形螺栓。Wherein, the hinge plate 110 is provided with a first through hole, the resistance column 111 is built in the first through hole, the side wall of the hinge plate 110 is provided with a second through hole, the second through hole communicates with the first through hole, and the second through hole is connected to the first through hole. The two through holes allow the first locking bolt 114 to pass through to fix the resistance column 111 . The first locking bolt 114 is a wing bolt.
其中，纸卷定位套113上开设有第三通孔，旋转轴19插入第三通孔中，纸卷定位套113的侧壁上开设有第四通孔，第四通孔与第三通孔连通，第三通孔供第二锁紧螺栓115穿过将旋转轴19固定。第二锁紧螺栓115为蝶形螺栓。The paper roll positioning sleeve 113 is provided with a third through hole, the rotating shaft 19 is inserted into the third through hole, the side wall of the paper roll positioning sleeve 113 is provided with a fourth through hole, the fourth through hole and the third through hole The third through hole is used for passing through the second locking bolt 115 to fix the rotating shaft 19 . The second locking bolt 115 is a wing bolt.
其中，锁紧装置112包括手轮和螺纹杆，第二支杆16的顶端开设有供螺纹杆旋入的螺纹孔。纸卷定位套113与纸卷14的接触面为锥形面。The locking device 112 includes a hand wheel and a threaded rod, and the top end of the second support rod 16 is provided with a threaded hole into which the threaded rod is screwed. The contact surface of the paper roll positioning sleeve 113 and the paper roll 14 is a tapered surface.
其中，左支架12和右支架13成对使用且设置有多对在第一主支架11上。那么可以同时放置多个纸卷14进行放卷。Wherein, the left bracket 12 and the right bracket 13 are used in pairs, and multiple pairs are provided on the first main bracket 11 . Then, multiple paper rolls 14 can be placed for unwinding at the same time.
其中，in,
浸漆刮漆装置2包括第二主支架、升降支架、第一驱动装置27、导纸辊21、刮漆辊25、导纸刮漆辊24和浸漆辊26，第一驱动装置27可以为升降气缸，其中，升降支架设置在第二主支架上且通过第一驱动装置27进行升降，浸漆辊26设置在升降支架上，第二主支架上设置有浸漆槽23，浸漆辊26位于浸漆槽23的上方，导纸辊21设置在第二主支架上且位于浸漆槽23的一端，刮漆辊25和导纸刮漆辊24设置在第二主支架上且位于浸漆槽23的另一端。The paint dipping and scraping device 2 includes a second main bracket, a lifting bracket, a first driving device 27, a paper guide roller 21, a paint scraping roller 25, a paper guide scraping roller 24 and a paint dipping roller 26. The first driving device 27 can be Lifting cylinder, wherein, the lifting bracket is arranged on the second main bracket and is lifted and lowered by the first driving device 27, the paint dipping roller 26 is arranged on the lifting bracket, the second main bracket is provided with a paint dipping tank 23, and the paint dipping roller 26 Located above the dipping tank 23, the paper guide roller 21 is arranged on the second main bracket and is located at one end of the dipping tank 23, and the paint scraping roller 25 and the paper guide scraping roller 24 are arranged on the second main bracket and are located in the dipping paint. the other end of the slot 23.
使用时，通过将纸22浸到浸漆槽23中，让纸22充分浸透。具体的，第一驱动装置27将浸漆辊26升起，纸22按工艺流水线穿过后，第一驱动装置27下降，浸漆辊26将纸22压入浸漆槽23中进行浸透，浸后的纸22从导纸刮漆辊24和刮漆辊25之间穿过，通过导纸刮漆辊24和刮漆辊25将纸面多余的漆刮掉，使纸22上的漆厚度均匀并达到所需的漆层厚度。提高了工作效率。When in use, the paper 22 is fully saturated by dipping the paper 22 into the varnish dipping tank 23 . Specifically, the first driving device 27 lifts the paint dipping roller 26, after the paper 22 passes through the process line, the first driving device 27 descends, and the paint dipping roller 26 presses the paper 22 into the paint dipping tank 23 for soaking. The paper 22 passes between the paper guide scraping roller 24 and the paint scraping roller 25, and the excess paint on the paper surface is scraped off by the paper guide scraping roller 24 and the paint scraping roller 25, so that the paint thickness on the paper 22 is uniform and smooth. to the desired paint thickness. Improved work efficiency.
浸后的纸22从导纸刮漆辊24和刮漆辊25之间穿过，具体为，导纸刮漆辊24位于刮漆辊25的上方，纸带从刮漆辊25的下方绕到刮漆辊25的上方且从导纸刮漆辊24的下方穿过后，回绕到导纸刮漆辊24的上方穿出。使用效果更好。The soaked paper 22 passes between the paint scraping roll 24 and the scraping roll 25. Specifically, the scraping roll 24 is located above the scraping roll 25, and the paper tape is wound from below the scraping roll 25 to the scraping roll 25. After passing above the paint scraping roller 25 and below the paper guide scraping roller 24 , it rewinds to the top of the paper guide scraping roller 24 and passes out. Use better.
其中，浸漆辊26为多个。浸漆辊26为两个，且分别位于浸漆槽23的槽内的两端侧壁内，最大程度的将纸22铺满在浸漆槽23中，进一步提高工作效率。Among them, there are plural paint dip rollers 26 . There are two paint dipping rollers 26, and they are respectively located in the two end side walls of the paint dipping tank 23, so that the paper 22 is spread in the paint dipping tank 23 to the greatest extent, and the work efficiency is further improved.
具体的，浸漆槽23的高度低于导纸辊21的高度，有利于浸漆。并且，浸漆槽23的高度低于刮漆辊25的高度，更有利于将纸面多余的漆刮掉。Specifically, the height of the dipping tank 23 is lower than the height of the paper guide roller 21, which is favorable for dipping. In addition, the height of the paint dip tank 23 is lower than the height of the paint scraping roller 25, which is more conducive to scraping off the excess paint on the paper surface.
其中，in,
浸漆纸带烘干装置3包括第三主支架34、牵引装置和烘箱32，其中，烘箱32设置在第三主支架34上，牵引装置设置在第三主支架34上且从烘箱32中穿过，牵引装置包括直线导轨33、传送装置、第二驱动装置31和用于夹住浸漆纸带的牵引杆，第二驱动装置31通过传送装置驱动牵引杆沿直线导轨33从烘箱32中移动。从而提高了工作效率。The paint-impregnated paper tape drying device 3 includes a third main support 34 , a pulling device and an oven 32 , wherein the drying oven 32 is arranged on the third main support 34 , and the pulling device is arranged on the third main support 34 and passes through the oven 32 . However, the pulling device includes a linear guide 33, a conveying device, a second driving device 31 and a pulling bar for clamping the varnished paper tape. The second driving device 31 drives the pulling bar to move from the oven 32 along the linear guide 33 through the conveying device. Thereby improving work efficiency.
其中，第二驱动装置31为电机。具体为变频减速电机。传送装置为链轮传送机构35。The second driving device 31 is a motor. Specifically, it is a variable frequency geared motor. The conveying device is a sprocket conveying mechanism 35 .
其中，烘箱32的加热温度由温控器进行控制。烘箱32还包括热电偶检测装置，热电偶检测装置与温控器信号连接。烘箱32的热风送风量由变频器进行调节。The heating temperature of the oven 32 is controlled by a thermostat. The oven 32 also includes a thermocouple detection device, and the thermocouple detection device is signally connected to the temperature controller. The hot air supply air volume of the oven 32 is adjusted by the frequency converter.
本发明实施例提供的浸漆纸带烘干装置3，是在首次牵纸或纸张断后，纸22从烘箱32的一端牵到另一端，并且将浸漆的纸22在烘箱32中的输送过程中进行烘干。牵引时将纸22夹在牵引杆上，通过直线导轨33、变频减速电机和链轮传送机构35的配合把纸22从一端牵引到另一端，速度可通过变频器调节。加热温度可通过温控器进行设置，由热电偶检测反馈并自动调节控制。热风送风量可通过变频器进行调节。The varnish-impregnated paper belt drying device 3 provided by the embodiment of the present invention is to pull the paper 22 from one end of the oven 32 to the other end after the paper is pulled for the first time or the paper is broken, and the conveying process of the varnished paper 22 in the oven 32 is carried out. drying in. When pulling, the paper 22 is clamped on the pulling rod, and the paper 22 is pulled from one end to the other end through the cooperation of the linear guide 33, the variable frequency deceleration motor and the sprocket transmission mechanism 35, and the speed can be adjusted by the frequency converter. The heating temperature can be set by the thermostat, and the feedback is detected by the thermocouple and automatically adjusted and controlled. The hot air supply air volume can be adjusted by the frequency converter.
其中，in,
牵引纠偏装置4包括第四主支架41、移动支架42、第三驱动装置45、第四驱动装置46、第一夹棍43、第二夹棍44、纠偏检测器47和控制装置，其中，移动支架42移动的设置在第四主支架41上，第一夹棍43和第二夹棍44配合使用且均设置在移动支架42上，第一夹棍43和第二夹棍44之间具有间隙供纸带穿过，第三驱动装置45设置在移动支架42上驱动第一夹棍43和\或第二夹棍44转动，第四驱动装置46设置在第四主支架41上驱动移动支架42移动，纠偏检测器47设置在第四主支架41上且位于第一夹棍43和第二夹棍44出纸口的一方，控制装置接收纠偏检测装置47的信号通过第四驱动装置46移动移动支架42。The traction correction device 4 includes a fourth main bracket 41 , a moving bracket 42 , a third driving device 45 , a fourth driving device 46 , a first clamping bar 43 , a second clamping bar 44 , a deviation correction detector 47 and a control device, wherein the moving bracket 42 The movable one is arranged on the fourth main support 41, the first clamping rod 43 and the second clamping rod 44 are used together and are both arranged on the moving support 42, there is a gap between the first clamping rod 43 and the second clamping rod 44 for the paper belt to pass through, The third driving device 45 is arranged on the moving bracket 42 to drive the first clamping bar 43 and/or the second clamping bar 44 to rotate, the fourth driving device 46 is arranged on the fourth main bracket 41 to drive the moving bracket 42 to move, and the deviation correction detector 47 is arranged at The fourth main bracket 41 is located on one side of the paper outlet of the first clamping roller 43 and the second clamping roller 44 . The control device receives the signal from the deviation correction detection device 47 and moves the movable bracket 42 through the fourth driving device 46 .
使用时，第三驱动装置45驱动第一夹棍43和\或第二夹棍44转动，纸带从第一夹棍43第二夹棍44之间穿过并在第一夹棍43和第二夹棍44的夹紧滚动带动下进行移动，提高了工作效率，之后纸带通过纠偏检测器47后，进入后续的裁切工序，正常情况下纠偏检测器7采用自动纠偏模式，纠偏检测器47的中线与纸带的边线重合，当纠偏检测器47在检测到纸带的边线偏离允许的范围时，即时将信号进行反馈，反馈给控制装置，控制装置发出信号传送至第四驱动装置46，第四驱动装置46即推动移动支架42，来调整纸带运行方向，达到对纸带运行进行纠偏的目的。When in use, the third driving device 45 drives the first clamping rod 43 and/or the second clamping rod 44 to rotate, and the paper tape passes between the first clamping rod 43 and the second clamping rod 44 and is clamped between the first clamping rod 43 and the second clamping rod 44. It moves under the driving force of tight rolling, which improves the work efficiency. After the paper tape passes through the deviation correction detector 47, it enters the subsequent cutting process. Under normal circumstances, the deviation correction detector 7 adopts the automatic deviation correction mode. The center line of the deviation correction detector 47 and the paper tape When the edge of the paper tape is overlapped, when the deviation correction detector 47 detects that the edge of the paper tape deviates from the allowable range, it immediately feeds back the signal to the control device, and the control device sends a signal to the fourth drive device 46. The fourth drive device 46 That is, the moving bracket 42 is pushed to adjust the running direction of the paper tape, so as to achieve the purpose of correcting the running direction of the paper tape.
具体的，第一夹棍43和第二夹棍44均为橡胶辊。第三驱动装置45为电机。第四驱动装置46为气缸或者液压缸。Specifically, the first clamping roller 43 and the second clamping roller 44 are both rubber rollers. The third driving device 45 is a motor. The fourth driving device 46 is an air cylinder or a hydraulic cylinder.
本发明实施例提供的牵引纠偏装置4，主要实现纸带的牵引及纠偏功能。即人工将其穿过牵引机构的橡胶夹辊间，通过牵引电机带动两橡胶夹棍正转或反转实现纸带的牵引或退纸作用，是纸带从放料机构、浸漆刮漆到烘干机构之间的动力源，重点保障牵引过程中纸带张力均衡和不发生偏移。The traction and deviation correction device 4 provided by the embodiment of the present invention mainly realizes the functions of traction and deviation correction of the paper tape. That is, manually pass it through the rubber nip rollers of the traction mechanism, and drive the two rubber nip rollers to rotate forward or reversely through the traction motor to realize the traction or paper withdrawal of the paper tape. The power source between the drying mechanisms focuses on ensuring that the tension of the paper tape is balanced and does not shift during the pulling process.
具体的，控制装置上设置有自动纠偏按钮和手动纠偏按钮。在上道工序的出烘口出现断纸时，手工穿纸后，可采用手动纠偏模式，待纸带运行正常，即可进入自动纠偏模式。Specifically, the control device is provided with an automatic deviation correction button and a manual deviation correction button. When the paper is broken at the drying outlet of the previous process, after manually threading the paper, the manual deviation correction mode can be used, and the automatic deviation correction mode can be entered when the paper belt runs normally.
第一夹棍43和第二夹棍44的入纸口设置有保护罩，保证无安全事故的发生。The paper inlets of the first clamping rod 43 and the second clamping rod 44 are provided with protective covers to ensure that no safety accident occurs.
其中，in,
纸带剪切装置5包括控制装置、第五主支架54、裁切机55和张力控制装置，裁切机55和张力控制装置均设置在第五主支架54上，张力控制装置位于裁切机55的进料口的前方，张力控制装置包括第一支架51、第二支架52、第三支架53、上接近开关和下接近开关，其中，第一支架51设置在第五主支架54上，第一支架51上设置有两个平行且间隔设置的第一传送辊56，第二支架52设置在第五主支架54上，第三支架53与第二支架52铰接，第三支架53的顶端设置有第二传送辊，第二传送辊位于两个第一传送辊56之间的间隔的下方，上接近开关设置在第一支架51的上方，下接近开关设置在第一支架51的下方，第三支架53与上接近开关和下接近开关配合使用，裁切机55、上接近开关和下接近开关均与控制装置信号连接。The paper tape cutting device 5 includes a control device, a fifth main support 54, a cutting machine 55 and a tension control device. The cutting machine 55 and the tension control device are both arranged on the fifth main support 54, and the tension control device is located in the cutting machine. In front of the feeding port of 55, the tension control device includes a first bracket 51, a second bracket 52, a third bracket 53, an upper proximity switch and a lower proximity switch, wherein the first bracket 51 is arranged on the fifth main bracket 54, The first support 51 is provided with two parallel and spaced apart first conveying rollers 56 , the second support 52 is provided on the fifth main support 54 , the third support 53 is hinged with the second support 52 , and the top end of the third support 53 A second conveying roller is provided, the second conveying roller is located below the interval between the two first conveying rollers 56 , the upper proximity switch is arranged above the first bracket 51 , the lower proximity switch is arranged below the first bracket 51 , The third bracket 53 is used in cooperation with the upper proximity switch and the lower proximity switch, and the cutting machine 55, the upper proximity switch and the lower proximity switch are all signal-connected to the control device.
采用本发明提供的纸带剪切装置5可以实现刷漆后的纸箔快速剪切，并且，张力控制装置能够触发上接近开关和下接近开关自动控制裁切机和位于裁切机的上道工序的开卷机的启动和停止。The paper tape cutting device 5 provided by the present invention can realize the rapid cutting of the paper foil after painting, and the tension control device can trigger the upper proximity switch and the lower proximity switch to automatically control the cutting machine and the upper lane of the cutting machine. The start and stop of the uncoiler for the process.
当裁切速度大于开卷送料速度，会导致供料不足，此时张力控制装置的第三支架53会由于裁切速度和开卷送料速度的速度差而自动上摆，当上摆至上接近开关时，控制装置控制裁切机55停止裁切，开卷继续工作，随后裁切速度和开卷送料速度的速度差会变小，那么第三支架53会自动下摆离开上接近开关，此时裁切机55自动启动进行裁切。When the cutting speed is greater than the uncoiling feeding speed, it will cause insufficient material supply. At this time, the third bracket 53 of the tension control device will automatically swing up due to the speed difference between the cutting speed and the uncoiling feeding speed. The control device controls the cutting machine 55 to stop cutting, the unwinding continues to work, and then the speed difference between the cutting speed and the unwinding feeding speed will become smaller, then the third bracket 53 will automatically swing away from the upper proximity switch, and the cutting machine 55 will automatically Start to cut.
如果裁切速度小于开卷送料速度，会导致供料过多，此时张力控制装置的第三支架53会由于裁切速度和开卷送料速度的速度差而自动下摆，当下摆至下接近开关时，控制装置控制供料的开卷输送装置停止输送，裁切机55继续进行裁切工作，随后裁切速度和开卷送料速度的速度差会变小，那么第三支架3会自动上摆离开下接近开关，此时开卷机自动启动进行开卷输送。If the cutting speed is lower than the uncoiling feeding speed, it will lead to excessive feeding. At this time, the third bracket 53 of the tension control device will automatically swing down due to the speed difference between the cutting speed and the uncoiling feeding speed. The control device controls the feeding uncoiler conveying device to stop conveying, the cutting machine 55 continues to cut, and then the speed difference between the cutting speed and the uncoiling feeding speed will become smaller, then the third bracket 3 will automatically swing up and leave the lower proximity switch , at this time, the uncoiler starts automatically for uncoiler conveying.
其中，第一支架51包括间隔设置在第五主支架54上的第一左支杆和第一右支杆，第一左支杆和第一右支杆之间设置有两个第一传送辊56。第二支架52包括间隔设置在第五主支架54上的第二左支杆和第二右支杆，第三支架53包括间隔设置在第三左支杆和第三右支杆，第三左支杆与第二左支杆铰接，第三右支杆与第二右支杆铰接，第三左支杆和第三右支杆之间设置有第二传送辊，第三左支杆和第三右支杆位于第一左支杆和第一右支杆之间。Wherein, the first support 51 includes a first left support rod and a first right support rod arranged on the fifth main support 54 at intervals, and two first transfer rollers are arranged between the first left support rod and the first right support rod 56. The second bracket 52 includes a second left strut and a second right strut arranged on the fifth main bracket 54 at intervals, and the third bracket 53 includes a third left strut and a third right strut arranged at intervals. The support rod is hinged with the second left support rod, the third right support rod is hinged with the second right support rod, a second transmission roller is arranged between the third left support rod and the third right support rod, and the third left support rod and the first The three right struts are located between the first left strut and the first right strut.
为了进一步优化上述方案，第三左支杆和第三右支杆之间还设置有第一加强杆57。第三左支杆和第三右支杆之间还设置有第二加强杆58。In order to further optimize the above solution, a first reinforcing rod 57 is further provided between the third left strut and the third right strut. A second reinforcing rod 58 is also disposed between the third left strut and the third right strut.
其中，裁切机55和张力控制装置成对配合使用，第五主支架54上设置有多对裁切机55和张力控制装置成。进一步提高了工作效率。Among them, the cutting machine 55 and the tension control device are used in pairs, and the fifth main support 54 is provided with a plurality of pairs of the cutting machine 55 and the tension control device. Further improve work efficiency.
本发明实施例提供的纸箔自动涂漆生产装置，主要组成包括放卷机构、浸漆机构、烘箱、牵引纠偏机构、剪切收集机构、电控操作系统6、抽排风系统等部分，主要用于专用纸箔的自动涂漆，即通过卷纸放卷、浸漆、烘干、牵引纠偏、剪切收集的连续自动化生产，将虫胶漆均匀地浸涂在纸带上，并加工成一定尺寸规格的涂漆纸箔。创新了纸箔涂漆工艺，提高了涂漆纸箔质量一致性，减少了环境污染和职业危害。The paper foil automatic painting and painting production device provided by the embodiment of the present invention is mainly composed of an unwinding mechanism, a paint dipping mechanism, an oven, a traction rectifying mechanism, a shearing collection mechanism, an electronically controlled operating system 6, an air extraction and exhaust system, and the like. It is used for automatic painting of special paper foil, that is, through continuous automatic production of roll paper unwinding, dipping, drying, traction correction, shearing and collection, the shellac paint is evenly dipped on the paper tape, and processed into Painted paper foil in a certain size. The paper foil painting process is innovated, the quality consistency of the painted paper foil is improved, and the environmental pollution and occupational hazards are reduced.
由原来的“人工片纸刷胶→摆放在纱窗上→自然晾干→人工收集装箱”变成“卷纸自动放卷→浸漆刮漆→烘干→牵引纠偏(开卷)→张力控制→剪切收集”的全自动涂漆生产线，主要工艺变化有：From the original "artificial piece of paper with glue → placed on the screen window → natural drying → manual container collection" to "roll paper automatic unwinding → dipping paint scraping paint → drying → traction correction (unwinding) → tension control → "Cut and collect" automatic painting production line, the main process changes are:
一是专用纸箔材质不变，但尺寸规格由“单张片纸“改为“卷纸”。First, the material of the special paper foil remains unchanged, but the size specification is changed from "single sheet" to "roll paper".
二是涂漆方式由“人工刷胶”变为“浸辊漆”。Second, the painting method changed from "artificial brushing" to "dipping roller paint".
三是烘干方式由“铺在窗纱上自然晾干”变为“电加热热风烘干”。Third, the drying method has changed from "spreading on the window screen to dry naturally" to "electric heating and hot air drying".
四是生产中酒精由“自然挥发”变为“依靠抽排风系统排出工房外”。Fourth, the alcohol in production has changed from "natural volatilization" to "relying on the exhaust system to discharge outside the workshop".
五是增加了“牵引纠偏”系统、“浮动辊”张力控制系统。Fifth, the "traction correction" system and the "floating roller" tension control system have been added.
本发明实施例提供的纸箔自动涂漆生产装置：The paper foil automatic painting production device provided by the embodiment of the present invention:
1、放卷技术1. Unwinding technology
创新设计摩擦阻力柱来掌握放卷机构纸张释放的松紧程度，确保放卷机构至牵引机构之间长达5.5米左右纸张整体的张力适度。The friction resistance column is innovatively designed to grasp the tightness of the paper released by the unwinding mechanism, ensuring that the overall tension of the paper as long as about 5.5 meters between the unwinding mechanism and the pulling mechanism is moderate.
2、浸辊技术2. Dip roller technology
采用纸带浸入虫胶漆中，并通过刮漆辊25、导纸刮漆辊24光滑的表面将其纸带上附着的多余虫胶漆刮掉，此机构是保障涂漆外观和厚度尺寸的关键工位，大幅改观产品质量一致性，厚度尺寸范围缩小50％以上。The paper tape is immersed in the shellac paint, and the excess shellac paint attached to the paper tape is scraped off by the smooth surface of the paint scraping roller 25 and the paper guide scraping roller 24. This mechanism is to ensure the appearance and thickness of the paint. Key workstations, greatly improve the consistency of product quality, and reduce the thickness and size range by more than 50%.
3、涂漆纸箔热风烘干技术3. Hot air drying technology of painted paper foil
采用电加热形成的热风烘干纸带，并设置纸带牵引机构，将纸从烘箱32的一端牵到另一端，并且将浸漆的纸在烘箱32中的输送过程中进行烘干。牵引时将纸33夹在牵引杆上，通过直线导轨33，变频减速电机，链轮传送机构35把纸从一端牵引到另一端，速度可通过变频器调节。加热温度可通过温控器进行设置，由热电偶检测反馈并自动调节控制。热风送风量可通过变频器进行调节。The hot air formed by electric heating is used to dry the paper tape, and a paper tape pulling mechanism is provided to draw the paper from one end of the oven 32 to the other end, and the varnished paper is dried during the conveying process in the oven 32 . When pulling, the paper 33 is clamped on the pulling rod, and the paper is pulled from one end to the other end by the linear guide 33, the variable frequency deceleration motor, and the sprocket conveying mechanism 35, and the speed can be adjusted by the frequency converter. The heating temperature can be set by the thermostat, and the feedback is detected by the thermocouple and automatically adjusted and controlled. The hot air supply air volume can be adjusted by the frequency converter.
4、牵引纠偏技术4. Traction correction technology
该技术采用将纸从卷料中拉出进行浸漆烘干的纸张输送机构，纸张在运行过程中产生偏移通过纠偏装置自动进行纠正，保证正常运行，设计比较巧妙。The technology adopts a paper conveying mechanism that pulls the paper out of the roll material for dipping and drying. The deviation of the paper during operation is automatically corrected by the deviation correction device to ensure normal operation, and the design is relatively ingenious.
5、张力控制技术5. Tension control technology
设计浮动辊机构，并通过有效检测和控制浮动辊上下浮动幅度，依靠浮动辊自重自动调节牵引纠偏机构与剪切机构之间的纸张张力适度，从而确保剪切顺利进纸和剪切精度。The floating roller mechanism is designed, and through the effective detection and control of the floating range of the floating roller, the paper tension between the traction correction mechanism and the shearing mechanism is automatically adjusted by the self-weight of the floating roller, so as to ensure smooth paper feeding and cutting accuracy.
对所公开的实施例的上述说明，使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的，本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下，在其它实施例中实现。因此，本发明将不会被限制于本文所示的这些实施例，而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910472200.XACN110064563B (en) | 2019-05-31 | 2019-05-31 | Automatic paper foil painting production device |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910472200.XACN110064563B (en) | 2019-05-31 | 2019-05-31 | Automatic paper foil painting production device |
| Publication Number | Publication Date |
|---|---|
| CN110064563Atrue CN110064563A (en) | 2019-07-30 |
| CN110064563B CN110064563B (en) | 2024-11-29 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910472200.XAActiveCN110064563B (en) | 2019-05-31 | 2019-05-31 | Automatic paper foil painting production device |
| Country | Link |
|---|---|
| CN (1) | CN110064563B (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110711680A (en)* | 2019-11-11 | 2020-01-21 | 赣州逸豪新材料股份有限公司 | Be used for copper foil rubber coating to dry and tailor integrative equipment |
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| CN114632666A (en)* | 2022-05-18 | 2022-06-17 | 艾康生物技术(杭州)有限公司 | A device for processing film |
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| US4082059A (en)* | 1976-11-19 | 1978-04-04 | Acumeter Laboratories, Inc. | Coating apparatus with intermittent substrate backup |
| JPH10296155A (en)* | 1997-04-28 | 1998-11-10 | Mitsubishi Paper Mills Ltd | Coating amount control method and apparatus in coating machine |
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| AT9324U1 (en)* | 2006-04-18 | 2007-08-15 | Nhkm Consulting Gmbh | DEVICE FOR APPLYING LACQUER TO A LINEAR ELEMENT |
| JP5884932B1 (en)* | 2015-05-27 | 2016-03-15 | 千住金属工業株式会社 | Liquid applicator |
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| CN114632666A (en)* | 2022-05-18 | 2022-06-17 | 艾康生物技术(杭州)有限公司 | A device for processing film |
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