A kind of smooth cat maintenance system and management methodTechnical field
The present invention relates to light cat maintenance technique fields, more particularly to a kind of smooth cat maintenance system and its management method.
Background technique
With the increase of light cat shipment amount, the guarantee product retracted after sale is also more and more, need to test light cat,Upgrade and repair.
In the prior art, Publication No. CN203912108U is proposed, publication date is that the China on October 29th, 2014 is realWith new patent file, to solve above-mentioned technical problem, technical solution disclosed in the patent document is as follows: this is practicalIt is novel to be related to a kind of maintainability test device for IPTV set top box, including IPTV set top box to be tested, maintenance upgrade status cutChange switch, maintenance interface, upgrade interface, maintenance of equipment, upgrading computer and display equipment, the IPTV set top box to be testedIt is separately connected maintenance interface and upgrade interface by maintenance upgrade status switching switch, the maintenance interface connection maintenance is setStandby, described upgrade interface connection upgrading computer, the display equipment are connect with IPTV set top box to be tested.
When above-mentioned technical proposal is used for light cat, it occur the problem that in use
(1) due to smoothing cat the problem of, is each different, and some need carries out product to tear lid soldering open, and some need is to productionProduct carry out batch upgrade, and the maintenance level of operator is also different, none complete system guarantees product repairingThe quality of shipment afterwards, later period can not also inquire maintenance record, can not carry out quality tracing to the product after maintenance, influence client'sExperience sense.
(2) the maintainability test device can not treat smoothing cat in batches and repair test.
(3) process repaired and tested is not rigorous, not can guarantee and is strictly tested the crucial station of light cat, Wu FabaoCard does not leak side, the light cat quality after not can guarantee maintenance.
Summary of the invention
In order to solve the above technical problems, can effectively be solved the invention proposes a kind of smooth cat maintenance system and its management methodLight cat quality the problem of not can guarantee after certainly repairing, and the quality tracing after conveniently being repaired to shipment product, convenient for looking intoAsk maintenance record.
The present invention is realized by using following technical proposals:
A kind of smooth cat maintenance system, it is characterised in that: including preliminary information processing station, top overhaul station, upgrading station, surveyTrial work position, maintenance station, verification station, multiple package position and database, the database include independent table data store；It is describedPreliminary information processing station completes the string code information extraction to light cat and uploads to the work of independent table data store；It is described firstStep maintenance station completes the test whether being powered of light cat and the work repaired to cold smooth cat；The upgrading station is completeAt the work for the production version software that the version number of energization light cat is upgraded to latest edition；The test station is completed to light catCrucial station carries out the work of test verifying；Test result of the maintenance station according to test station, completes the dimension to light catRepair work；The verification station completes whether the software of light cat is upgraded successfully and gone here and there code and correct verifying work whether is written；The work that the multiple package position is completed label printing and repacked；The independent table data store is used for storage string code informationAnd storage is the same as the test process and repair message of the light cat of string of code information.
A kind of management method of smooth cat maintenance system, which comprises the following steps:
A. operator scans light cat external label, obtains unique string code information, and be stored to independent table data storeIn；
B. light cat is carried out energization test by operator, judges whether light cat is powered, if it is not, entering step c；If so, entering stepd；
C. operator repairs light cat, enters step d after making light cat normal power-up；
D. the version number of light cat is upgraded to the production version software of latest edition by operator；
E. operator regenerates unique sequence number and uploads sequence number into independent table data store, and by sequence numberPrinting is attached on light cat as mark；
F. light cat is restored to init state while is written inside the sequence number in step e to light cat by operator, and by the mistakeJourney and result are uploaded in independent table data store；If success, enters step h, if failure, enters step g；
G. operator repairs light cat according to test crash project, and maintenance is completed, and the process and result are uploaded to solelyIn vertical table data store；Enter step f；
H. operator debugs the optical index of light cat to suitable range, and the test process and test result are uploaded to solelyIn vertical table data store；If debugging successfully, i is entered step；If debugging failed, g is entered step；
Whether the optical index that i. operator verifies light cat debugs suitable range, will be on the verification process and verification resultIt reaches in independent table data store；If so, entering step j；If it is not, entering step g；
J. operator tests the functionality of light cat, and the test process and test result are uploaded to independent data and depositedIt stores up in table；If being successfully tested, k is entered step；If test crash enters step g；
K. operator judges the nothing of light cat using testing from movable property survey software the radio function of light cat in computerWhether line function is normal, and the test process and test result are uploaded in independent table data store；If test result isNormally, then l is entered step；G is then entered step if abnormal,；
L. operator surveys software judge whether light cat send and receive packets normal from movable property using in computer, by the test process withTest result is uploaded in independent table data store；If test result be it is normal, enter step m；Then enter if abnormal,Step g；
M. computer extracts the string code information of light cat from independent table data store, and is written into the memory of light cat；
N. verification station judges whether the upgrading of light cat is successful and whether string code number is correct, will be in the deterministic process and judging resultIt reaches in independent table data store；If it is not, d is entered step, if so, entering step o；
O. multiple package position print label and light cat is repacked.
In the step f, step h, step i, step j, step k and step l, if one of step follow-on test failsAfter 5 times, the test information that software will be automatically deleted the previous step of the step is surveyed from movable property in computer, and before reenteringOne step, tests previous step again.
The step a is specifically referred to: operator scans light cat external label using scanner, and computer identification scanner is sweptString code information is transferred in independent table data store, the independent data storage by the string code information retouched by networkTable is used to store the process and result of follow-up test and maintenance.
The step b is specifically referred to: operator judges whether light cat is powered by ping packet, if can obtain with light cat logicalNews then identify the energization of light cat, otherwise, then no power.
The step d is specifically referred to: light cat is connected by operator with computer, and whether the version number of computer inquery light catIt is newest production version program, if it is not, light cat is upgraded to newest production version；If so, not needing to upgrade.
The step e is specifically referred to: operator removes the shell of light cat, check bare board whether aging, if so, replacementBare board simultaneously re-assemblies, and regenerates unique sequence number, and sequence number is transferred to independent data by computer and is storedIn table；If it is not, being then directly viewable sequence number and being transferred to sequence number in independent table data store by computer.
The step f is specifically referred to: computer is connected by operator with light cat, and computer inquery is stored in advance in independentThe initialization information of light cat in table data store, and initialization information is re-loaded in the chip register of light cat, it willLight cat is restored to init state, while being written inside the sequence number in step e to light cat, and the process and result are uploaded to solelyIn vertical table data store.
The step h is specifically referred to: computer is connected with optical attenuator, light power meter and light cat respectively, light cat also with canControlled attenuator is connected with light power meter, and the adjustable attenuator is connected with light power meter, is provided in the computer from movable propertySurvey software；Operator presets optical index parameter area before test, surveying software from movable property, and it is logical to survey software from movable propertyThe optical index parameter that light power meter obtains light cat is crossed, then compared with the setting range value surveyed in software from movable property, by adjustableAttenuator debugs optical index parameter, and optical index parameter is made to meet the range of setting；Software is surveyed from movable property, and this is pre-Optical index range transmission after the optical index parameter area, debugging process and the debugging that first set is stored to independent dataTable.
The step i is specifically referred to: recalling from independent table data store in advance in computer from movable property survey softwareThe optical index parameter area of setting and the optical index range after debugging, the two are compared, the optics after judging debuggingWhether indication range meets the requirements, and the verification process and verification result are uploaded in independent table data store.
The step j is specifically referred to: the computer is connected with light cat, surveys software to light cat from movable property in computerFunctionality is detected, including to phone can ring, the LED light on light cat indicates whether normally whether succeed with USB carryIt is detected, and test process and result is sent in independent table data store.
The step l is specifically referred to: network tester is connected with light cat, computer respectively, and computer passes through network testInstrument obtains the indices of light cat, judges whether light cat send and receive packets are normal according to index, and test process and result are passed through netNetwork uploads in independent table data store.
The step n is specifically referred to: in computer from movable property survey software read the version information that is stored in light cat andString code information, and the version information of upload and code information of going here and there are extracted from independent table data store, by reading of content and independenceTable data store in content compare, judge whether upgrading successful and whether string code number correct, and by network, this is sentencedDisconnected process and judging result are uploaded in independent table data store.
The step o is specifically referred to: computer extracts external label content, including string code from independent table data storeInformation and sequence number, and control printer and printed；External label is affixed on light cat shell by operator, and with light cat packetLight cat is packed and is completed by mounted box.
Compared with prior art, beneficial effects of the present invention are shown:
1, the management for carrying out stringent card standing posture during repairing to product repairing, carries out crucial station to retest verifying,Side is not leaked in the test of card standing posture, guarantee, guarantees the delivery quality of the product of maintenance；Equipment by scanning outer label to be repairedMark, determines all string information and independent table data store in database is recorded, then pass through device identificationAs the ID of retrospect, to record each Debugging message for producing survey station, independent data are all recorded in the test information at each stationStorage table, convenient for traceable inquiry maintenance process.
2, due to the particularity of maintenance product, the plank that the same time needs repairing may relate to many models and differenceThe version in area, and before not uncapping, it is unascertainable, external label that plank, which uses that BOB scheme,In the device id independent table data store that is recorded in process of production convenient for quick search determine the detailed of plankInformation, it is easy to use and working efficiency can be improved.
3, in light cat optical index test process, the test and validation test result is carried out in two steps, avoidedTest error caused by equipment error is had in the same station, causes result inaccurate.
4, in test process, any one tests continuous 5 test crash, and representing light cat itself is defective products, deletes previousInformation is tested, is detected again, avoids the other processes of light cat after repairing that from also having problem, it is ensured that the shipment matter of the product of maintenanceAmount.
Detailed description of the invention
Below in conjunction with specification drawings and specific embodiments, the present invention is described in further detail, in which:
Fig. 1 is the detailed maps of the invention.
Specific embodiment
Embodiment 1
As basic embodiment of the present invention, the present invention includes a kind of smooth cat maintenance system, including preliminary information processing station, justStep maintenance station, upgrading station, test station, maintenance station, verification station, multiple package position and database, the database packetInclude independent table data store；The preliminary information processing station is completed the string code information extraction to light cat and is uploaded to independentThe work of table data store；The top overhaul station is completed the test whether light cat is powered and is tieed up to cold smooth catThe work repaired；The upgrading station completes the work for the production version software that the version number of energization light cat is upgraded to latest edition；The test station completes the work that test verifying is carried out to the crucial station of light cat；The maintenance station is according to test stationTest result completes the maintenance work to light cat；The verification station completes whether the software of light cat is upgraded successfully and gone here and there codeWhether correct verifying work is written；The work that the multiple package position is completed label printing and repacked；The independent numberStorage string code information and storage are used for the test process and repair message of the light cat of string of code information according to storage table.
Embodiment 2
As an of the invention better embodiment, the present invention includes a kind of smooth cat maintenance system, including preliminary information processing station,Top overhaul station, upgrading station, test station, maintenance station, verification station, multiple package position and database, the databaseIncluding independent table data store；The preliminary information processing station completes the string code information extraction to light cat and uploads to independenceTable data store work；The top overhaul station is completed the test whether light cat is powered and is carried out to cold smooth catThe work of maintenance；The upgrading station completes the work for the production version software that the version number of energization light cat is upgraded to latest editionMake；The test station completes the work that test verifying is carried out to the crucial station of light cat；The maintenance station is according to test workThe test result of position completes the maintenance work to light cat；The verification station complete whether to upgrade successfully the software of light cat andWhether string code is written correct verifying work；The work that the multiple package position is completed label printing and repacked；The independenceTable data store for storage string code information and storage with string of code information light cat test process and repair message.
A kind of management method using light cat maintenance system, comprising the following steps:
A. operator scans light cat external label, obtains unique string code information, and be stored to independent table data storeIn；
B. light cat is carried out energization test by operator, judges whether light cat is powered, if it is not, entering step c；If so, entering stepd；
C. operator repairs light cat, enters step d after making light cat normal power-up；
D. the version number of light cat is upgraded to the production version software of latest edition by operator；
E. operator regenerates unique sequence number and uploads sequence number into independent table data store, and by sequence numberPrinting is attached on light cat as mark；
F. light cat is restored to init state while is written inside the sequence number in step e to light cat by operator, and by the mistakeJourney and result are uploaded in independent table data store；If success, enters step h, if failure, enters step g；
G. operator repairs light cat according to test crash project, and maintenance is completed, and the process and result are uploaded to solelyIn vertical table data store；Enter step f；
H. operator debugs the optical index of light cat to suitable range, and the test process and test result are uploaded to solelyIn vertical table data store；If debugging successfully, i is entered step；If debugging failed, g is entered step；
Whether the optical index that i. operator verifies light cat debugs suitable range, will be on the verification process and verification resultIt reaches in independent table data store；If so, entering step j；If it is not, entering step g；
J. operator tests the functionality of light cat, and the test process and test result are uploaded to independent data and depositedIt stores up in table；If being successfully tested, k is entered step；If test crash enters step g；
K. operator judges the nothing of light cat using testing from movable property survey software the radio function of light cat in computerWhether line function is normal, and the test process and test result are uploaded in independent table data store；If test result isNormally, then l is entered step；G is then entered step if abnormal,；
L. operator surveys software judge whether light cat send and receive packets normal from movable property using in computer, by the test process withTest result is uploaded in independent table data store；If test result be it is normal, enter step m；Then enter if abnormal,Step g；
M. computer extracts the string code information of light cat from independent table data store, and is written into the memory of light cat；
N. verification station judges whether the upgrading of light cat is successful and whether string code number is correct, will be in the deterministic process and judging resultIt reaches in independent table data store；If it is not, d is entered step, if so, entering step o；
O. multiple package position print label and light cat is repacked.
Embodiment 3
As another better embodiment of the present invention, the present invention includes a kind of management method using light cat maintenance system, includingFollowing steps:
A. operator scans light cat external label, obtains unique string code information, and be stored to independent table data storeIn；
B. light cat is carried out energization test by operator, judges whether light cat is powered, if it is not, entering step c；If so, entering stepd；
C. operator repairs light cat, enters step d after making light cat normal power-up；
D. the version number of light cat is upgraded to the production version software of latest edition by operator；
E. operator regenerates unique sequence number and uploads sequence number into independent table data store, and by sequence numberPrinting is attached on light cat as mark；
F. light cat is restored to init state while is written inside the sequence number in step e to light cat by operator, and by the mistakeJourney and result are uploaded in independent table data store；If success, enters step h, if failure, enters step g；If the step is evenAfter continuous test crash 5 times, the test information that software will be automatically deleted step e in database is surveyed from movable property in computer, andReenter step e；
G. operator repairs light cat according to test crash project, and maintenance is completed, and the process and result are uploaded to solelyIn vertical table data store；Enter step f；
H. operator debugs the optical index of light cat to suitable range, and the test process and test result are uploaded to solelyIn vertical table data store；If debugging successfully, i is entered step；If debugging failed, g is entered step；If the step follow-on test losesAfter losing 5 times, it will be automatically deleted the test information of step f in database from movable property survey software in computer, and reenterStep f；
Whether the optical index that i. operator verifies light cat debugs suitable range, will be on the verification process and verification resultIt reaches in independent table data store；If so, entering step j；If it is not, entering step g；If the step follow-on test fails 5 timesAfterwards, it will be automatically deleted the test information of step h in database from movable property survey software in computer, and reenters step h；
J. operator tests the functionality of light cat, and the test process and test result are uploaded to independent data and depositedIt stores up in table；If being successfully tested, k is entered step；If test crash enters step g；If after the step follow-on test fails 5 times,It will be automatically deleted the test information of step i in database from movable property survey software in computer, and reenters step i；
K. operator judges the nothing of light cat using testing from movable property survey software the radio function of light cat in computerWhether line function is normal, and the test process and test result are uploaded in independent table data store；If test result isNormally, then l is entered step；G is then entered step if abnormal,；If the step follow-on test fail 5 times after, in computer fromMovable property, which surveys software, to be automatically deleted the test information of step j in database, and reenters step j；
L. operator surveys software judge whether light cat send and receive packets normal from movable property using in computer, by the test process withTest result is uploaded in independent table data store；If test result be it is normal, enter step m；Then enter if abnormal,Step g；If after the step follow-on test fails 5 times, step k in database will be automatically deleted from movable property survey software in computerTest information, and reenter step k；
M. computer extracts the string code information of light cat from independent table data store, and is written into the memory of light cat；
N. verification station judges whether the upgrading of light cat is successful and whether string code number is correct, will be in the deterministic process and judging resultIt reaches in independent table data store；If it is not, d is entered step, if so, entering step o；
O. multiple package position print label and light cat is repacked.
Embodiment 4
As best mode for carrying out the invention, the present invention includes a kind of smooth cat maintenance system, including preliminary information processing station, justStep maintenance station, upgrading station, test station, maintenance station, verification station, multiple package position and database, the database packetInclude independent table data store；The preliminary information processing station is completed the string code information extraction to light cat and is uploaded to independentThe work of table data store；The top overhaul station is completed the test whether light cat is powered and is tieed up to cold smooth catThe work repaired；The upgrading station completes the work for the production version software that the version number of energization light cat is upgraded to latest edition；The test station completes the work that test verifying is carried out to the crucial station of light cat；The maintenance station is according to test stationTest result completes the maintenance work to light cat；The verification station completes whether the software of light cat is upgraded successfully and gone here and there codeWhether correct verifying work is written；The work that the multiple package position is completed label printing and repacked；The independent numberStorage string code information and storage are used for the test process and repair message of the light cat of string of code information according to storage table.
A kind of management method using light cat maintenance system, comprising the following steps:
A. operator scans light cat external label using scanner, and the string code information that computer identification scanner scans passes throughNetwork by go here and there code information be transferred in independent table data store, the independent table data store for store follow-up test andThe process and result of maintenance.
B. operator judges whether light cat is powered by ping packet, if communication can be obtained with light cat, it is logical to identify light catElectricity enters step d；If it is not, entering step c；
C. operator repairs light cat by screwdriver, universal meter and tweezers etc., enters step after making light cat normal power-upd；
D. light cat is connected by operator with computer, and whether the version number of computer inquery light cat is newest production version journeySequence, if it is not, light cat is upgraded to newest production version；If so, not needing to upgrade.
E. operator is removed the shell of light cat using screwdriver, check bare board whether aging, if so, replacement bare boardAnd package shell again, unique sequence number is regenerated, and sequence number is transferred to by computer to the independence in databaseTable data store；If it is not, being then directly viewable sequence number and being transferred to by computer sequence number independent in databaseTable data store；
F. computer is connected by operator with light cat, and computer inquery is stored in advance in the light cat in independent table data storeInitialization information, and initialization information is re-loaded in the chip register of light cat, light cat is restored to initialization shapeState, while being written inside the sequence number in step e to light cat, the process and result are uploaded in independent table data store；If loading successfully, h is entered step, if load failure, enters step g；After if the step follow-on test fails 5 times, in computerSurvey software from movable property and will be automatically deleted the test information of step e in database, and reenter step e；
G. operator repairs light cat according to test crash project, and maintenance is completed, and enters step f；
H. computer is connected with optical attenuator, light power meter and light cat respectively, light cat also with adjustable attenuator and light power meter phaseEven, the adjustable attenuator is connected with light power meter, is provided in the computer from movable property and surveys software；Operator is in testBefore, optical index parameter area is preset surveying software from movable property, software is surveyed from movable property and light cat is obtained by light power meterOptical index parameter, then compared with the setting range value surveyed in software from movable property, by adjustable attenuator to optical index parameterIt is debugged, optical index parameter is made to meet the range of setting；Software is surveyed by the preset optical index parameter from movable propertyOptical index range transmission after range, debugging process and debugging is to independent table data store；If debugging successfully, into stepRapid i；If debugging failed, g is entered step；If after the step follow-on test fails 5 times, incite somebody to action oneself from movable property survey software in computerThe dynamic test information for deleting step f in database, and reenter step f；
I. preset optical index parameter model is recalled from independent table data store from movable property survey software in computerOptical index range after enclosing and debugging, the two is compared, and whether the optical index range after judging debugging meets the requirements,The verification process and verification result are uploaded in independent table data store；If so, entering step j；If it is not, entering step g；If after the step follow-on test fails 5 times, surveying the test that software will be automatically deleted step h in database from movable property in computerInformation, and reenter step h；
J. the computer is connected with light cat, detecting from movable property survey software to the functionality of light cat in computer, includingTo phone can ring, the LED light on light cat indicates whether normally whether successfully detected with USB carry, and will testJourney and result are sent in independent table data store, if being successfully tested, enter step k；If test crash enters step g；If after the step follow-on test fails 5 times, surveying the test that software will be automatically deleted step i in database from movable property in computerInformation, and reenter step i；
K. operator judges the nothing of light cat using testing from movable property survey software the radio function of light cat in computerWhether line function is normal, and the test process and test result are uploaded in independent table data store；If test result isNormally, then l is entered step；G is then entered step if abnormal,；If the step follow-on test fail 5 times after, in computer fromMovable property, which surveys software, to be automatically deleted the test information of step j in database, and reenters step j；
L. network tester is connected with light cat, computer respectively, and computer is referred to by the items that network tester obtains light catMark, judges whether light cat send and receive packets are normal according to index, and test process and result are uploaded to independent data by networkIn storage table；Test result be it is normal, then enter step m；G is then entered step if abnormal,；If the step follow-on test failsAfter 5 times, it will be automatically deleted the test information of step k in database from movable property survey software in computer, and reenter stepRapid k；
M. computer extracts the string code information of light cat from independent table data store, and is written into the memory of light cat；
N. surveying software from movable property and read the version information that is stored in light cat and string code information in computer, and from independentThe version information and string code information that upload is extracted in table data store, by the content in reading of content and independent table data storeIt compares, judges whether upgrading is successful and whether string code number is correct, and by network, the deterministic process and judging result are uploadedTo in independent table data store；If it is not, d is entered step, if so, entering step o；
O. computer extracts external label content, including string code information and sequence number from independent table data store, and controlsPrinter is printed；External label is affixed on light cat shell by operator, and light cat is packed completion with light cat packing box
In conclusion after those skilled in the art read file of the present invention, according to the technique and scheme of the present invention and technologyOther various corresponding conversion schemes that design is made without creative mental labour, belong to the model that the present invention is protectedIt encloses.