Inductance coil winding equipmentTechnical Field
The invention relates to inductance production equipment, in particular to inductance coil winding equipment.
Background
The integrated inductor needs to be subjected to the processing procedures of winding, paint stripping, welding and the like during production, has a plurality of working procedures and needs a plurality of devices, and the integrated inductor has the defects of low production efficiency, poor product quality stability, low qualification rate and the like during production.
Therefore, the present invention aims to provide a new technical solution to solve the existing technical defects.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the inductance coil winding equipment, which solves the technical defects of low production efficiency, unstable product quality, high equipment cost and the like in the prior art.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides an inductance coil winding equipment, includes base and installs wire winding runner mechanism, laser welding mechanism, wire winding mechanism, laser paint stripping mechanism on the base, wire winding mechanism is used for around establishing inductance coil, laser paint stripping mechanism is used for peeling off the insulating paint of preset position on the coil, wire winding runner mechanism is used for sending shell fragment material area around, laser welding mechanism is used for peeling off the position welded connection of paint with shell fragment and coil.
As the improvement of above-mentioned technical scheme, wire winding runner mechanism includes and send the area driving motor, send the first shaft coupling of area, send the area reduction gear, send area second shaft coupling and send the area pivot, send the first shaft coupling of area to connect between the output of sending the area driving motor and the input of sending the area reduction gear, send the area second shaft coupling to connect between the output of sending the area reduction gear and sending the area pivot, be provided with at least one annular mounting groove in the area pivot of sending, evenly install a plurality of wire winding inserts in the annular mounting groove, be provided with location center pillar and string hanging post on the wire winding inserts, annular mounting groove both sides evenly distributed has a plurality of shell fragment area reference columns.
As a further improvement of the technical scheme, the winding insert is fastened in the annular mounting groove through a screw, and the annular mounting groove is internally provided with a mounting position matched with the winding insert and a screw hole for fixing the winding insert; the elastic sheet belt positioning columns are uniformly distributed on the peripheral edge of the annular convex ring; six annular convex rings are arranged, and an isolation check ring is arranged between two adjacent annular convex rings; hollow through grooves are formed in the annular convex rings and the isolation check rings.
As a further improvement of the technical scheme, the laser welding mechanism comprises a welding mechanism bottom plate directly or indirectly arranged on the base, a welding mechanism driving motor arranged on the welding mechanism bottom plate, and a welding mechanism linear movement module, wherein a welding movement platform is arranged on the welding mechanism linear movement module, a laser head adjusting mounting plate is arranged on the welding movement platform, and a welding laser head is arranged on the laser head adjusting mounting plate.
As a further improvement of the technical scheme, the output end of the welding mechanism driving motor is connected to the input end of the welding mechanism linear movement module, and the welding lens is arranged on the welding movement platform.
As a further improvement of the technical scheme, the winding mechanism comprises a winding X-axis module, a winding Y-axis module arranged on the winding X-axis module, a winding Z-axis module arranged on the winding Y-axis module and a winding module arranged on the winding Z-axis module, and the winding module comprises a winding needle head.
As a further improvement of the technical scheme, the winding module comprises a winding installation seat arranged at the output end of the winding Z-axis module, a winding shaft installation seat is arranged at the upper part of the winding installation seat, a winding shaft and a dispensing driving cylinder are arranged on the winding shaft installation seat, a winding shaft synchronous wheel is arranged on the winding shaft, a clamping plate is arranged at the output end of the dispensing driving cylinder, one end of the winding shaft is fixedly connected to the clamping plate, a winding rotating head is arranged at the other end of the winding shaft, a winding needle installation seat and a dispensing installation seat are arranged on the winding rotating head, a winding needle head and a dispensing head are respectively arranged on the winding needle installation seat and the dispensing installation seat, and the winding shaft is arranged on the winding shaft installation seat through a linear bearing;
the winding shaft mounting seat is characterized in that a winding driving motor, a winding driven synchronous pulley and a winding tensioning pulley are further arranged at the lower portion of the winding shaft mounting seat, a winding driving synchronous pulley is arranged at the output end of the winding driving motor, a winding synchronous belt is wound among the winding driving synchronous pulley, the winding driven synchronous pulley, the winding tensioning pulley and the winding shaft synchronous pulley, and the winding driving motor drives the winding shaft to rotate through the winding synchronous belt, the winding driving synchronous pulley, the winding driven synchronous pulley, the winding tensioning pulley and the winding shaft synchronous pulley.
As a further improvement of the technical scheme, the winding X-axis module comprises an X-axis bottom plate arranged on the base, an X-axis driving motor, an X-axis screw nut pair and an X-axis guide rail, wherein the X-axis driving motor, the X-axis screw nut pair and the X-axis guide rail are arranged on the X-axis bottom plate, an X-axis coupler is arranged between the output end of the X-axis driving motor and a screw rod of the X-axis screw nut pair, and an X-axis sliding seat is arranged on the X-axis guide rail;
the winding Y-axis module comprises a Y-axis bottom plate arranged on an X-axis sliding seat, a Y-axis driving motor arranged on the Y-axis bottom plate, a Y-axis linear movement assembly and a Y-axis sliding plate arranged on the Y-axis linear movement assembly, wherein a nut of an X-axis screw rod nut pair is connected to the Y-axis bottom plate, the output end of the Y-axis driving motor is connected to the input end of the Y-axis linear movement assembly, and the output end of the Y-axis linear movement assembly is provided with the Y-axis sliding plate;
as a further improvement of the technical scheme, the winding Z-axis module comprises a Z-axis bottom plate arranged on the Y-axis sliding plate, a Z-axis linear movement assembly arranged on the Z-axis bottom plate, and a Z-axis guide rail, wherein a Z-axis driving motor (434) for driving the Z-axis linear movement assembly to move is arranged at the lower end of the Z-axis linear movement assembly, a Z-axis sliding seat is arranged on the Z-axis guide rail, and the winding module is arranged on the Z-axis sliding seat and fixedly connected to the output end of the Z-axis linear movement assembly.
As a further improvement of the technical scheme, the laser paint stripping mechanism comprises a paint stripping mechanism supporting rod arranged on the base, a paint stripping mechanism mounting plate is fixedly arranged on the paint stripping mechanism supporting rod, and a paint stripping laser head is arranged on the paint stripping mechanism mounting plate.
As a further improvement of the technical scheme, the device also comprises a pinch roller mechanism and a material belt guiding mechanism which are matched with the winding rotating wheel mechanism for use;
as a further improvement of the technical scheme, the belt pressing wheel mechanism comprises a belt pressing supporting rod fixed on the base, a belt pressing guide rail mounting plate is arranged on the belt pressing supporting rod, a belt pressing mounting plate is arranged on the belt pressing guide rail mounting plate, a belt pressing wheel mounting seat is arranged on the belt pressing mounting plate, and a belt pressing rubber wheel is arranged on the belt pressing wheel mounting seat;
as a further improvement of the technical scheme, the material belt guiding mechanism comprises a material belt supporting rod arranged on the base, a material belt guiding shaft is fixedly arranged on the upper portion of the material belt supporting rod, and a baffle block is fixedly arranged on the material belt guiding shaft.
The beneficial effects of the invention are as follows: the invention provides an inductance coil winding device which is provided with a winding rotating wheel mechanism, a laser welding mechanism, a winding mechanism and a laser paint stripping mechanism, and the processes of winding, paint stripping, welding and the like can be completed in one device, so that the device cost is reduced, the production efficiency is greatly improved, the quality of a product is better, the quality stability of the product is higher, and the production benefit of a production enterprise is greatly improved.
In a word, the technical defects of low production efficiency, unstable product quality, high equipment cost and the like in the prior art are overcome by the inductance coil winding equipment.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the assembly of the present invention;
FIG. 2 is a schematic diagram of an assembly of the wire-wound rotor mechanism of the present invention;
FIG. 3 is a schematic view of the assembly of the belt feed spindle in the present invention;
FIG. 4 is a schematic view of the assembly of the present invention with the belt feed spindle removed from the winding insert;
FIG. 5 is a schematic view of a wire wrap insert of the present invention;
FIG. 6 is a schematic view of the structure of an annular collar of the present invention;
FIG. 7 is an assembled schematic view of a laser welding mechanism of the present invention;
FIG. 8 is a schematic diagram of an assembly of the winding mechanism of the present invention;
FIG. 9 is a schematic diagram illustrating an assembly of a winding module according to the present invention;
FIG. 10 is a schematic view illustrating an alternate angle assembly of the winding module according to the present invention;
FIG. 11 is a schematic view illustrating an assembly of a winding module at a third angle according to the present invention;
FIG. 12 is a schematic diagram of an assembly of a bobbin X-axis module according to the present invention;
FIG. 13 is a schematic diagram of an assembly of a Y-axis winding module according to the present invention;
FIG. 14 is a schematic diagram of the assembly of a Z-axis winding module according to the present invention;
FIG. 15 is an assembled schematic view of a laser paint stripping mechanism of the present invention;
FIG. 16 is a schematic view of an assembly of a medium pressure pulley mechanism of the present invention;
fig. 17 is an assembled schematic view of the web guide mechanism of the present invention.
Detailed Description
The conception, specific structure, and technical effects produced by the present invention will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, features, and effects of the present invention. It is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and that other embodiments obtained by those skilled in the art without inventive effort are within the scope of the present invention based on the embodiments of the present invention. In addition, all the coupling/connection relationships referred to in the patent are not direct connection of the single-finger members, but rather, it means that a better coupling structure can be formed by adding or subtracting coupling aids depending on the specific implementation. The technical features in the invention can be interactively combined on the premise of not contradicting and conflicting, and refer to figures 1-17.
The utility model provides an inductance coil winding equipment, includes base 1 and installs wire winding runner mechanism 2, laser welding mechanism 3, wire winding mechanism 4, laser paint peeling mechanism 5 on base 1, wire winding mechanism 4 is used for around establishing inductance coil, laser paint peeling mechanism 5 is used for peeling off the insulating paint of preset position on the coil, wire winding runner mechanism 2 is used for sending the shell fragment material area around, laser welding mechanism 3 is used for peeling the position welded connection of lacquer with shell fragment and coil.
Preferably, the winding wheel mechanism 2 includes a belt feeding driving motor 24, a belt feeding first coupler 25, a belt feeding speed reducer 26, a belt feeding second coupler 27 and a belt feeding rotating shaft 21, the belt feeding first coupler 25 is connected between an output end of the belt feeding driving motor 24 and an input end of the belt feeding speed reducer 26, the belt feeding second coupler 27 is connected between an output end of the belt feeding speed reducer 26 and the belt feeding rotating shaft 21, at least one annular mounting groove 210 is arranged on the belt feeding rotating shaft 21, a plurality of winding inserts 22 are uniformly arranged in the annular mounting groove 210, positioning center posts 221 and hanging wire posts 222 are arranged on the winding inserts 22, and a plurality of elastic sheet belt positioning posts 23 are uniformly distributed on two sides of the annular mounting groove 210.
Preferably, the winding insert 22 is fastened in the annular mounting groove 210 by a screw, and the annular mounting groove 210 is provided with a mounting position matched with the winding insert 22 and a screw hole for fixing the winding insert 22; the belt feeding rotating shaft 21 comprises a rotating shaft center shaft 211 and an annular convex ring 212 arranged on the rotating shaft center shaft 211, the annular mounting groove 210 is arranged on the annular convex ring 212, and the elastic sheet belt positioning posts 23 are uniformly distributed on the peripheral edge of the annular convex ring 212; the number of the annular convex rings 212 is six, and an isolation check ring 213 is arranged between two adjacent annular convex rings 212; the annular convex ring 212 and the isolation check ring 213 are provided with hollow through grooves 214.
Preferably, the laser welding mechanism 3 comprises a welding mechanism bottom plate 31 directly or indirectly mounted on the base 1, a welding mechanism driving motor 32 arranged on the welding mechanism bottom plate 31, and a welding mechanism linear movement module 33, wherein a welding movement platform 34 is mounted on the welding mechanism linear movement module 33, a laser head adjusting mounting plate 35 is arranged on the welding movement platform 34, and a welding laser head 36 is mounted on the laser head adjusting mounting plate 35.
Preferably, the output end of the welding mechanism driving motor 32 is connected to the input end of the welding mechanism linear movement module 33, and the welding lens 37 is disposed on the welding moving platform 34.
Preferably, the winding mechanism 4 includes a winding X-axis module 41, a winding Y-axis module 42 disposed on the winding X-axis module 41, a winding Z-axis module 43 disposed on the winding Y-axis module 42, and a winding module 44 disposed on the winding Z-axis module 43, and the winding module 44 includes a winding needle 450.
Preferably, the winding module 44 includes a winding mounting seat 441 mounted at an output end of the winding Z-axis module 43, a winding shaft mounting seat 442 is disposed at an upper portion of the winding mounting seat 441, a winding shaft 443 and a dispensing driving cylinder 444 are mounted on the winding shaft mounting seat 442, a winding shaft synchronizing wheel 445 is disposed on the winding shaft 443, a clamping plate 446 is disposed at an output end of the dispensing driving cylinder 444, one end of the winding shaft 443 is fixedly connected to the clamping plate 446, a winding rotating head 447 is disposed at the other end of the winding shaft 443, a winding needle mounting seat 448 and a dispensing mounting seat 449 are disposed on the winding rotating head 447, a winding needle 450 and a dispensing head 451 are mounted on the winding needle mounting seat 448 and the dispensing mounting seat 449 respectively, and the winding shaft 443 is mounted on the winding shaft mounting seat 442 through a linear bearing;
preferably, the lower portion of the spool mounting seat 442 is further provided with a winding driving motor 452, a winding driven synchronous pulley 453 and a winding tensioning pulley 454, the output end of the winding driving motor 452 is provided with a winding driving synchronous pulley 455, a winding synchronous belt is wound between the winding driving synchronous pulley 455, the winding driven synchronous pulley 453, the winding tensioning pulley 454 and the spool synchronous pulley 445, and the winding driving motor 452 drives the spool 443 to rotate through the winding synchronous belt, the winding driving synchronous pulley 455, the winding driven synchronous pulley 453, the winding tensioning pulley 454 and the spool synchronous pulley 445.
Preferably, the winding X-axis module 41 includes an X-axis bottom plate 411 mounted on the base 1, an X-axis driving motor 412, an X-axis lead screw nut pair 413, and an X-axis guide rail 414 disposed on the X-axis bottom plate 411, an X-axis coupling 415 is disposed between an output end of the X-axis driving motor 412 and a lead screw of the X-axis lead screw nut pair 413, and an X-axis sliding seat 416 is disposed on the X-axis guide rail 414;
preferably, the winding Y-axis module 42 includes a Y-axis bottom plate 421 mounted on the X-axis slide 416, a Y-axis driving motor 422 disposed on the Y-axis bottom plate 421, a Y-axis linear motion assembly 423, and a Y-axis sliding plate 424 disposed on the Y-axis linear motion assembly 423, wherein a nut of the X-axis lead screw nut pair 413 is connected to the Y-axis bottom plate 421, an output end of the Y-axis driving motor 422 is connected to an input end of the Y-axis linear motion assembly 423, and an output end of the Y-axis linear motion assembly 423 is provided with the Y-axis sliding plate 424;
preferably, the winding Z-axis module 43 includes a Z-axis bottom plate 431 mounted on the Y-axis sliding plate 424, a Z-axis linear motion assembly 432 mounted on the Z-axis bottom plate 431, and a Z-axis guide rail 433, wherein a Z-axis driving motor 434 for driving the Z-axis linear motion assembly 432 to move is disposed at the lower end of the Z-axis linear motion assembly 432, a Z-axis sliding seat 435 is disposed on the Z-axis guide rail 433, the winding module 44 is mounted on the Z-axis sliding seat 435, and the winding module 44 is fixedly connected to the output end of the Z-axis linear motion assembly 432.
Preferably, the laser paint peeling mechanism 5 comprises a paint peeling mechanism supporting rod 51 arranged on the base 1, a paint peeling mechanism mounting plate 52 is fixedly arranged on the paint peeling mechanism supporting rod 51, and a paint peeling laser head 53 is arranged on the paint peeling mechanism mounting plate 52.
Preferably, the device also comprises a pinch roller mechanism 6 and a material belt guiding mechanism 7 which are matched with the winding rotating wheel mechanism 2 for use;
preferably, the pinch roller mechanism 6 comprises a pinch roller support rod 61 fixed on the base 1, a pinch roller guide rail mounting plate 62 is arranged on the pinch roller support rod 61, a pinch roller mounting plate 63 is arranged on the pinch roller guide rail mounting plate 62, a pinch roller mounting seat 64 is arranged on the pinch roller mounting plate 63, and a pinch roller rubber wheel 65 is arranged on the pinch roller mounting seat 64;
preferably, the material belt guiding mechanism 7 comprises a material belt supporting rod 71 installed on the base 1, a material belt guiding shaft 72 is fixedly installed on the upper portion of the material belt supporting rod 71, and a baffle block 73 is fixedly installed on the material belt guiding shaft 72.
In the implementation of the invention, the material belt of the mechanism is fed into the winding wheel mechanism 2 through the material belt guiding mechanism 7, the elastic sheet on the material belt is pressed on the belt conveying rotating shaft 21 through the belt pressing wheel mechanism 6, the winding wheel mechanism 2 drives the belt conveying rotating shaft 21 to rotate the belt conveying belt in a stepping mode through the belt conveying driving motor 24 and the belt conveying speed reducer 26, and meanwhile, the winding mechanism 4 performs winding to attach a coil of the copper belt on the surface of the copper belt. The winding mode is that the copper wire passes through the winding shaft 443 and the winding needle 450, and then the winding driving motor 452 drives the winding needle 450 to perform winding, and the winding X-axis module 41, the winding Y-axis module 42 and the winding Z-axis module 43 are simultaneously linked while the winding module 44 performs winding. After the wire is wound, the laser paint stripping mechanism 5 strips paint, and after the paint stripping is finished, the wire winding rotating wheel mechanism 2 rotates to the welding position of the laser welding mechanism 3 and performs laser welding.
While the preferred embodiment of the present invention has been described in detail, the present invention is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are included in the scope of the present invention as defined in the appended claims.