Urban sewer pipeline thread milling equipmentTechnical Field
The invention relates to the field of municipal engineering maintenance, in particular to a thread milling device for an urban sewer line.
Background
Urban sewer pipes are often broken due to blockage or corrosion, after the urban sewer pipes are broken, threads are possibly machined again in the maintenance process under the condition that the pipes are not detached, existing thread machining equipment is manually operated, the labor intensity of the operation process of the sewer pipes with large diameters is large, the preparation time is long, the machining efficiency is low, and the machining precision of the threads is not high.
Therefore, the urban sewer pipeline thread milling equipment is urgently needed to be developed, the automatic thread machining can be carried out on sewer pipelines with different diameters, the labor intensity is reduced, the machining efficiency is improved, the preparation time is shortened, the machining precision can be improved, and the situation that the machined sewer pipeline thread is difficult to match with the original thread due to the machining precision is avoided.
Disclosure of Invention
In view of the above, the invention aims to provide a thread milling device for an urban sewer pipeline, which can automatically process threads of sewer pipelines with different diameters, reduce labor intensity, improve processing efficiency, shorten preparation time, improve processing precision, and avoid the problem that the threads of the processed sewer pipeline are difficult to match with original threads due to the processing precision.
The thread milling equipment for the urban sewer pipeline comprises a supporting device, a clamping device, a feeding device and a milling device, wherein the bottom of the supporting device is supported on the ground, the clamping device is fixedly connected with one end of the supporting device and used for clamping and fixing the sewer pipeline, the feeding device is fixed to the top of the supporting device and can reciprocate, and the milling device is fixed to the top of the feeding device and used for performing thread machining on the periphery of the sewer pipeline.
Further, the milling device comprises a turnover part provided with an annular track and a self-rotation part which is arranged opposite to the turnover part and performs turnover motion around the annular track;
the turnover part comprises a shell I and an inner gear ring, wherein the bottom of the shell I is fixed on the feeding device, one end face of the shell I is close to the clamping device and provided with an annular track, the inner gear ring is coaxial with the annular track, the outer edge of the inner gear ring is fixedly connected with the inner side wall of the shell I, the shell I comprises a cylindrical end cover coaxial with the annular track, one end face of the shell I is close to the clamping device and provided with a circular hole, and a rotating shaft I coaxial with the annular track is arranged on the end face of the shell I;
the self-rotating part comprises a shell II, a rotating shaft II, a driving piece, a driving belt wheel, a rotating shaft III, a driven belt wheel, a rotating shaft IV, a tensioning belt wheel, a cutter, a tensioning belt wheel and a cutter, wherein the shell II is arranged on one side, close to the clamping device, of the shell I in parallel, two ends of the rotating shaft II penetrate through the two side end faces of the shell II along the axial direction of the annular track and are connected in a rotating mode, the rotating shaft II is fixed on the outer side wall of the shell I, two ends of the rotating shaft II penetrate through the two side end faces of the shell II along the axial direction of the annular track and are connected in a rotating mode, two ends of the rotating shaft III penetrate through the two side end faces of the shell II along the axial direction of the annular track and are connected in a rotating mode, two ends of the rotating shaft, the rotating shaft III is located right above the rotating shaft II, the rotating shaft IV is located above the rotating shaft II, a supporting bearing matched with the annular track is fixedly sleeved on a shaft body of an extending end of one side, away from the clamping device, of the rotating shaft II, and a planetary gear meshed with the inner gear ring is fixedly sleeved on an end of the extending end of one side, away from the clamping device, of the rotating shaft II.
Furthermore, the driving piece comprises a driving motor and a clutch which is arranged between the driving motor and the rotating shaft II and used for driving the output shaft of the driving motor to be disconnected or combined with the rotating shaft II in a transmission mode.
Further, the cutter comprises a milling cutter sleeve fixed at one end of the rotating shaft III close to the clamping device, a milling cutter with one end inserted into the milling cutter sleeve and the other end provided with a cutting edge for thread machining, and a locking screw arranged on the milling cutter sleeve and used for locking the milling cutter.
Furthermore, an adjusting component I for driving the rotating shaft III to move along the vertical direction and an adjusting component II for driving the rotating shaft IV to move along the vertical direction are arranged on the shell II, the adjusting component I comprises an adjusting sleeve I arranged in the shell II and an adjusting screw I which is arranged on the shell II in a penetrating mode along the vertical direction and is in threaded fit with the adjusting sleeve I to drive the adjusting sleeve I to move, the rotating shaft III is arranged in the adjusting sleeve I in a penetrating mode in a rotatable mode, the axis of the rotating shaft III is perpendicular to the axis of the adjusting screw I, the adjusting component II comprises an adjusting sleeve II arranged in the shell II and an adjusting screw II which is arranged on the shell II in a penetrating mode along the vertical direction and is in threaded fit with the adjusting sleeve II to drive the adjusting sleeve II to move, the rotating shaft IV is arranged in the adjusting sleeve II in a penetrating mode in a rotatable mode, and the axis of the rotating shaft IV is perpendicular to the axis, and the matching parts of the end surfaces of the two sides of the shell II, the rotating shaft III and the rotating shaft IV are strip-shaped adjusting holes.
Further, feeding device is including being fixed in the strutting arrangement top and both ends symmetry be provided with the guide rail of bearing frame I, the bottom and the guide rail form a shape sliding connection and the inside slide rail that is equipped with the screw hole, the top offer with the slide rail remove towards the same waist shape hole's of shape sealing boot, with screw hole cooperation and both ends respectively with the lead screw that corresponds I inner circle fixed connection of bearing frame, set up bearing frame II on the one end that the guide rail was kept away from to the lead screw and bottom are fixed in strutting arrangement, the bottom is fixed in on the strutting arrangement and the output keeps away from the one end transmission that the guide rail was connected with the lead screw and set up in the vertical motor that the input transmission of the sealing boot outside and.
Further, the guide rail is a dovetail groove-shaped guide rail.
Further, strutting arrangement includes the base, is fixed in base top and clamping device fixed connection's link, installs and is used for driving the gyro wheel that the base removed in the base bottom and sets up in the base bottom and be used for the liftable supporting component to the base location, liftable supporting component is including the screw thread seat that is fixed in the base bottom, with screw thread seat screw-thread fit and can follow the supporting seat that the vertical direction of screw thread seat goes up and down and set up the adjustment handle who is used for controlling the supporting seat on the supporting seat and goes up and down.
Further, the gyro wheel is installed on the gyro wheel mounting bracket that the base bottom was equipped with, the link is the zigzag structure.
Furthermore, the clamping device comprises an annular guide sleeve fixedly connected with the connecting frame, a pressing sleeve arranged in the annular guide sleeve in a radially adjustable mode and used for clamping and fastening the sewer pipeline, and a pressing screw arranged on the annular guide sleeve in a radially penetrating mode and used for adjusting the position of the pressing sleeve, wherein a radial telescopic groove is formed in the inner wall of the pressing sleeve in the axial direction.
The invention has the beneficial effects that: according to the thread milling equipment for the urban sewer pipeline, disclosed by the invention, through the mutual matching of all the parts, the automatic thread machining can be carried out on the sewer pipelines with different diameters, the labor intensity is reduced, the machining efficiency is improved, the preparation time is shortened, the machining precision can be improved, and the problem that the machined sewer pipeline thread is difficult to match with the original thread due to the machining precision is avoided.
Drawings
The invention is further described below with reference to the following figures and examples:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the invention from direction A-A;
FIG. 3 is a schematic view of the invention in the direction B-B;
FIG. 4 is a schematic view of the present invention in the direction C-C.
Detailed Description
As shown in fig. 1 to 4: the urban sewer pipeline thread milling equipment comprises a supporting device, wherein the bottom of the supporting device is supported on the ground, a clamping device, a feeding device and a milling device, the clamping device is fixedly connected with one end of the supporting device and used for clamping and fixing thesewer pipeline 40, the feeding device is fixed to the top of the supporting device and can reciprocate, the milling device is fixed to the top of the feeding device and used for conducting thread machining on the periphery of thesewer pipeline 40, the clamping device is sleeved and clamped on the outer side wall of thesewer pipeline 40, the milling device conducts thread machining on the outer edge of thesewer pipeline 40 along the periphery of thesewer pipeline 40, the feeding device is used for controlling the axial feeding amount of the thread machining, and the supporting.
In this embodiment, the milling device includes a revolving part provided with an annular track and a self-revolving part which is arranged opposite to the revolving part and performs revolving motion around the annular track;
the turnover part comprises a shell I and aninner gear ring 2, wherein the bottom of the shell I is fixed on the feeding device, an annular track is arranged on one end face, close to the clamping device, of the shell I, theinner gear ring 2 is coaxial with the annular track, the outer edge of the inner gear ring is fixedly connected with the inner side wall of the shell I, the shell I comprises acylindrical end cover 3 coaxial with the annular track, one end face, close to the clamping device, of the shell 1, a circular hole is formed in one end face of the shell I, the rotating shaft I4 is coaxial with the annular track, two ends of the rotating shaft I4 are respectively rotatably connected with the inner side wall of the end cover;
rotation portion is including parallel arrangement in casing II 5 of one side that casing I is close to clamping device, both ends are along the circular orbit axial run through II 5 both sides terminal surfaces of casing and rotate pivot II 6 of connection, be fixed in casing II 5 lateral wall and output and pivot II 6 fixed connection's driving piece, set up in inside and fixed cover of casing II 5 and connect in pivot II 6driving pulley 7, both ends are along the circular orbit axial run through II 5 both sides terminal surface of casing and rotation connection's pivot III 8, set up in inside and fixed cover of casing II 5 and connect in the drivenpulley 9 on pivot III 8, both ends are along the circular orbit axial run through II 5 both sides terminal surfaces of casing and rotation connection's pivot IV 10, set up in inside and rotate of casing II and cup joint in pivot IV 10 ontensioning band pulley 11 and be fixed in the pivot III 8 and be close to the cutter on the epitaxial end of clamping device's one end, the axes of the rotating shaft III 8 and the rotating shaft IV 10 are parallel to each other, the rotating shaft III 8 is positioned right above the rotating shaft II 6, the rotating shaft IV 10 is positioned above the rotating shaft II 6, a supportingbearing 12 matched with the annular track is fixedly sleeved on the shaft body of the extending end of the rotating shaft II 6, which is far away from one side of the clamping device, and aplanetary gear 13 meshed with theinner gear ring 2 is fixedly sleeved on the end head of the extending end of the rotating shaft II 6, which is far away from one side of the clamping device; the rotating shaft II 6 is driven to rotate by the driving piece, the rotating shaft II 6 drives the rotating shaft III 8 to rotate together with the cutter in a belt transmission mode, so that thesewer pipe 40 is milled, the driving piece drives the rotating shaft II 6 to rotate, and meanwhile, the rotating shaft II drives theplanetary gear 13 to rotate in the circumferential direction around theinner gear ring 2, so that the cutter is milled in the circumferential direction along the circumferential edge of thesewer pipe 40 in a circumferential thread mode.
In this embodiment, the driving part includes adriving motor 14 and aclutch 15 disposed between thedriving motor 14 and the second rotatingshaft 6 and used for cutting off or combining transmission between an output shaft of the drivingmotor 14 and the second rotatingshaft 6, and the cutting off and starting of the whole milling motion are realized by disposing theclutch 15.
In this embodiment, the cutter includes themilling cutter cover 16 that is fixed in that the one end of pivot iii 8 is close to clamping device, one end inserts in themilling cutter cover 16 and the other end is provided with themilling cutter 17 that is used for the blade of thread machining and sets up thelocking screw 18 that is used for lockingmilling cutter 17 onmilling cutter cover 16, is convenient for install and remove and change to according to different thread specifications, thereby change the milling cutter of different specifications, convenient to use, the commonality is strong.
In this embodiment, an adjusting assembly i for driving the rotating shaft iii 8 to move in the vertical direction and an adjusting assembly ii for driving the rotatingshaft iv 10 to move in the vertical direction are arranged on thehousing ii 5, the adjusting assembly i includes an adjusting sleeve i 19 arranged in thehousing ii 5 and an adjustingscrew i 20 which is arranged on the housing ii 5 in the vertical direction in a penetrating manner and is in threaded fit with the adjusting sleeve i 19 to drive the adjusting sleeve i 19 to move, the rotating shaft iii 8 is arranged in the adjusting sleeve i 19 in a penetrating manner in a rotatable manner, an axis of the rotating shaft iii 8 is perpendicular to an axis of the adjusting screw i 20, the adjusting assembly ii includes an adjusting sleeve ii arranged in thehousing ii 5 and an adjusting screw ii which is arranged on the housing ii 5 in the vertical direction in a penetrating manner and is in threaded fit with the adjusting sleeve ii to drive the adjusting sleeve ii to move, the rotatingshaft iv 10 is arranged in the adjusting sleeve ii in a penetrating manner in a rotatable manner, and an axis of the rotatingshaft iv 10 is perpendicular to, the terminal surface of II 5 both sides of casing is the bar regulation hole with the cooperation department of pivot III 8 and pivot IV 10, can realize adjusting the position of drivenpulley 9 andtensioning band pulley 11 through adjusting part I and adjusting part II to reach the mesh of adjusting the cutter position, with thesewer line 40 who is applicable to different specifications.
In this embodiment, the feeding device includes aguide rail 22 fixed on the top of the supporting device and having two ends symmetrically provided with a bearing seat i 21, aslide rail 23 having a bottom in form-fit sliding connection with theguide rail 22 and an internal threaded hole, asealing cover 24 having a top with a waist-shaped hole moving towards the same direction as theslide rail 23, ascrew rod 25 fitted with the threaded hole and having two ends respectively fixedly connected with the inner ring of the corresponding bearing seat i 21, abearing seat ii 26 disposed at one end of thescrew rod 25 far away from theguide rail 22 and having a bottom fixed on the supporting device, atransmission 27 having a bottom fixed on the supporting device and an output end in transmission connection with one end of thescrew rod 25 far away from theguide rail 22, and alongitudinal motor 28 disposed outside thesealing cover 24 and having an output end in transmission connection with the input end of thetransmission 27, the longitudinal, theslide rail 23 which is in threaded fit with thescrew rod 25 makes axial reciprocating motion on theguide rail 22, thereby achieving the purpose of controlling the axial feeding amount of the thread processing.
In this embodiment, theguide rail 22 is a dovetail groove-shaped guide rail, so that the guide rail can bear the overturning moment in the thread milling process, and has a longer service life and higher reliability.
In this embodiment, the supporting device includes abase 29, a connectingframe 30 fixed on the top of thebase 29 and fixedly connected to the clamping device, aroller 31 installed at the bottom of thebase 29 for driving thebase 29 to move, and a liftable supporting assembly arranged at the bottom of thebase 29 for positioning thebase 29, wherein the liftable supporting assembly includes a threadedseat 32 fixed at the bottom of thebase 29, a supportingseat 33 in threaded fit with the threadedseat 32 and capable of lifting along the vertical direction of the threadedseat 32, and anadjusting handle 34 arranged on the supportingseat 33 for controlling the lifting of the supportingseat 33, and the supportingseat 33 is lifted and kept away from the ground by rotating theadjusting handle 34 in the forward direction, and the roller is in contact with the ground, so that the whole device can move through the roller, and is; after the device is moved to a designated position, theadjusting handle 34 is rotated reversely, so that the supportingseat 33 can descend and contact with the ground, and the roller leaves the ground and is suspended to limit the device to move continuously, thereby achieving the purpose of positioning the whole device.
In this embodiment, theroller 31 is installed on theroller installation frame 35 arranged at the bottom of thebase 29, and the connectingframe 30 is of a zigzag structure, so that the structure is simple, the processing and the manufacturing are convenient, the cost is low, and the connecting strength is high.
In this embodiment, the clamping device includes anannular guide sleeve 36 fixedly connected to the connectingframe 30, apressing sleeve 37 radially adjustably disposed in theannular guide sleeve 36 for clamping and fixing thesewer pipe 40, and apressing screw 38 radially penetrating theannular guide sleeve 36 for adjusting the position of thepressing sleeve 37, wherein a radialtelescopic groove 39 is axially disposed on an inner wall of thepressing sleeve 37, so that the pressing sleeve has a certain radial dimension adjusting function, when in use, the sewer pipe is inserted into thepressing sleeve 37, and then the position of thepressing sleeve 37 is adjusted by thepressing screw 38, so as to achieve the coaxial purpose, and meanwhile, since the inner wall of thepressing sleeve 37 is provided with the radialtelescopic groove 39, thepressing screw 38 can enhance the pressing force of thepressing sleeve 37 during the adjustment process, thereby improving the clamping effect. Thepressing sleeve 37 of the embodiment can be replaced according to the specifications of different sewer pipelines so as to ensure the pressing effect; the two ends of thepressing sleeve 37 have certain taper, so that the pressing sleeve can be conveniently assembled with theannular guide sleeve 36.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.