CN109197147B - A kind of cotton batt production method - Google Patents

Abstract

Translated fromChinese

本发明属于纺织品生产技术领域，具体的说是一种棉胎生产方法，该方法使用棉花采摘机，该棉花采摘机包括壳体、把手、集棉箱、风机和采摘模块，壳体内部设有采摘模块；采摘模块包括转动辊、钢针、梳板、弧形块、直齿条、弧形齿条和割刀；转动辊一侧设有固定安装在壳体内壁上的梳板；梳板用于剥离钢针上的棉花；钢针滑动安装在转动辊上；转动辊上方的壳体内壁设有弧形块；弧形块用于压缩钢针；钢针移动能够推动弧形齿条移动；弧形齿条通过齿轮推动直齿条移动；直齿条将割刀推出转动辊并割断缠绕在钢针外圈的棉丝。本发明通过设置割刀，割断缠绕在钢针外圈的棉丝，避免棉丝反复缠绕造成采摘效率降低，同时降低设备的清理维护工作量。

The invention belongs to the technical field of textile production, in particular to a cotton batt production method. The method uses a cotton picking machine. The cotton picking machine comprises a casing, a handle, a cotton collecting box, a fan and a picking module. Picking module; picking module includes rotating roller, steel needle, comb plate, arc block, straight rack, arc rack and cutter; one side of the rotating roller is provided with a comb plate fixedly installed on the inner wall of the shell; the comb plate It is used to strip the cotton on the steel needle; the steel needle is slidably installed on the rotating roller; the inner wall of the casing above the rotating roller is provided with an arc block; the arc block is used to compress the steel needle; the movement of the steel needle can push the arc-shaped rack to move ; The arc-shaped rack pushes the straight rack to move through the gear; the straight rack pushes the cutter out of the rotating roller and cuts the cotton yarn wrapped around the outer ring of the steel needle. The invention cuts the cotton filament wound around the outer ring of the steel needle by arranging a cutter, so as to avoid the reduction of picking efficiency caused by repeated winding of the cotton filament, and at the same time reduce the cleaning and maintenance workload of the equipment.

Description

Translated fromChinese

一种棉胎生产方法A kind of cotton batt production method

技术领域technical field

本发明属于纺织品生产技术领域，具体的说是一种棉胎生产方法。The invention belongs to the technical field of textile production, in particular to a method for producing a batt.

背景技术Background technique

纺织品加工生产从原料的采集到加工成品，其中涉及到大量的自动化设备，能够降低人们的劳动强度，而原料中的棉花采集，一直效率较低。Textile processing and production, from the collection of raw materials to the finished products, involves a large number of automated equipment, which can reduce people's labor intensity. However, the collection of cotton from raw materials has always been inefficient.

由于，我国棉花种植面积广阔，除了西北地区大面积的棉花种植基地以外，还有分散在各地的小块种植区，但目前的大型棉花采摘机械主要针对大面积棉花种植基地，无法进驻小面积的种植地域，所以很多地区依然采用最原始的手工采摘的方式，不但劳动强度大，效率低，导致成熟的棉花得不到及时采摘，从而影响棉花产量并使棉纤维品质降低；另外，采摘时干燥、尖锐的棉株会划伤皮肤，对人体健康极为不利。Due to the vast area of cotton planting in my country, in addition to the large-scale cotton planting bases in the northwest, there are also small planting areas scattered in various places. However, the current large-scale cotton picking machinery is mainly aimed at large-scale cotton planting bases and cannot be stationed in small areas. The most primitive hand-picking method is still used in many areas, which is not only labor-intensive but also inefficient, resulting in mature cotton not being picked in time, thus affecting cotton yield and reducing the quality of cotton fibers; , Sharp cotton plants will scratch the skin, which is extremely detrimental to human health.

现有技术中也出现了一些棉花采摘装置的技术方案，如申请号为2016213004753的一项中国专利公开了一种便携式棉花采摘装置，包括机壳，机壳上设有把手、控制开关和蓄电池，机壳内设有上下两组传送机构，传送机构由电动滚筒、普通滚筒、带棉针的传送带及齿轮组成，机壳通过输送管连接有集棉箱，集棉箱上设有进风口，进风口上安装有风机。There are also some technical solutions for cotton picking devices in the prior art. For example, a Chinese patent with an application number of 2016213004753 discloses a portable cotton picking device, which includes a casing. The casing is provided with a handle, a control switch and a battery. There are two sets of upper and lower conveying mechanisms in the casing. The conveying mechanism is composed of an electric drum, a common drum, a conveyor belt with cotton needles and gears. The casing is connected with a cotton collecting box through a conveying pipe. A fan is installed on the tuyere.

该技术方案能够实现棉花的自动采摘，但采棉钢针上易缠绕棉丝，棉丝反复缠绕造成采摘效率降低，同时使得后期设备的清理维护工作量增大，导致原料采集效率较低。The technical solution can realize the automatic picking of cotton, but cotton filaments are easily entangled on the cotton picking steel needle, and the repeated winding of the cotton filaments reduces the picking efficiency, and at the same time increases the cleaning and maintenance workload of the equipment in the later stage, resulting in lower raw material collection efficiency.

发明内容SUMMARY OF THE INVENTION

为了弥补现有技术的不足，本发明提出的一种棉胎生产方法，该方法使用棉花采摘机，该棉花采摘机通过设置割刀，钢针通过弧形块后受到压缩并向转动辊内部滑动，钢针移动能够推动弧形齿条移动；弧形齿条通过齿轮推动直齿条移动，直齿条将割刀推出转动辊并割断缠绕在钢针外圈的棉丝，避免棉丝反复缠绕造成采摘效率降低，同时降低设备的清理维护工作量。In order to make up for the deficiencies of the prior art, the present invention proposes a method for producing a batt. The method uses a cotton picking machine. The cotton picking machine is provided with a cutting knife, and the steel needle is compressed after passing through the arc block and slides inside the rotating roller. , the movement of the steel needle can push the arc-shaped rack to move; the arc-shaped rack pushes the spur-shaped rack to move through the gear, and the spur-shaped rack pushes the cutter out of the rotating roller and cuts the cotton thread wrapped around the outer ring of the steel needle, avoiding the repeated winding of the cotton thread As a result, the picking efficiency is reduced, and the cleaning and maintenance workload of the equipment is reduced at the same time.

本发明解决其技术问题所采用的技术方案是：本发明所述的一种棉胎生产方法，该方法包括以下步骤：The technical scheme adopted by the present invention to solve the technical problem is: a batt production method of the present invention, which comprises the following steps:

步骤一：使用棉花采摘机对棉田内棉花进行集中采摘；Step 1: Use a cotton picking machine to collect cotton in the cotton field;

步骤二：将步骤一采摘的棉花送入轧花机去除棉籽；Step 2: The cotton picked in step 1 is sent to the gin to remove the cottonseed;

步骤三：将步骤二去除棉籽的棉花送入梳棉机内，梳理成纤维单网；Step 3: sending the cotton from which the cottonseeds were removed in step 2 into the carding machine, and carded into a single web of fibers;

步骤四：通过铺网机将步骤三中的纤维单网制成棉胎；Step 4: The fiber single web instep 3 is made into a batt by a web laying machine;

其中，所述棉花采摘机包括壳体、把手、集棉箱、风机和采摘模块，所述把手两端与壳体固定连接；所述壳体右端固定连接集棉箱的左端；所述集棉箱的右端固定连接风机的进风口；所述壳体内部设有采摘模块；所述采摘模块包括转动辊、钢针、梳板、弧形块、直齿条、弧形齿条和割刀；所述转动辊转动安装在壳体内部；所述转动辊外圈均匀设置一组钢针；所述转动辊一侧设有固定安装在壳体内壁上的梳板；所述梳板一侧设成圆弧形；所述梳板的梳齿间距大于钢针直径；所述梳板用于剥离钢针上的棉花；所述钢针滑动安装在转动辊上；所述转动辊上方的壳体内壁设有弧形块；所述弧形块用于压缩钢针；所述钢针底部设置凸台；所述转动辊内滑动安装直齿条和弧形齿条；所述弧形齿条一端与凸台接触；钢针移动能够推动弧形齿条移动；弧形齿条通过齿轮推动直齿条移动；所述直齿条端头固定连接割刀；所述割刀滑动安装在钢针侧边槽内，且割刀突出钢针外圆。使用时，转动辊转动并通过钢针将棉花采摘出，随着转动辊的转动，在钢针遇到梳板后，钢针穿过梳板的梳齿而棉花被梳板阻挡并掉落，被风机产生的抽吸力吸入集棉箱内，实现棉花的自动化采摘；在采摘的过程中，棉丝易缠绕在钢针上，缠绕的棉丝非常难以清理；通过设置弧形块，钢针通过弧形块后受到压缩并向转动辊内部滑动，钢针移动能够推动弧形齿条移动；弧形齿条通过齿轮推动直齿条移动，直齿条将割刀推出转动辊并沿钢针侧边槽内滑动，将缠绕在钢针外圈的棉丝割断，避免棉丝反复缠绕造成采摘效率降低，同时降低设备的清理维护工作量。Wherein, the cotton picking machine includes a casing, a handle, a cotton collecting box, a fan and a picking module. Both ends of the handle are fixedly connected to the casing; the right end of the casing is fixedly connected to the left end of the cotton collecting box; The right end of the box is fixedly connected to the air inlet of the fan; the shell is provided with a picking module; the picking module includes a rotating roller, a steel needle, a comb plate, an arc block, a straight rack, an arc rack and a cutter; The rotating roller is rotatably installed inside the casing; a group of steel needles are evenly arranged on the outer ring of the rotating roller; a comb plate fixedly installed on the inner wall of the casing is arranged on one side of the rotating roller; Arc-shaped; the distance between the teeth of the comb plate is greater than the diameter of the steel needle; the comb plate is used for stripping the cotton on the steel needle; the steel needle is slidably installed on the rotating roller; the casing above the rotating roller The wall is provided with an arc-shaped block; the arc-shaped block is used to compress the steel needle; the bottom of the steel needle is provided with a boss; a straight rack and an arc-shaped rack are slidably installed in the rotating roller; one end of the arc-shaped rack Contact with the boss; the movement of the steel needle can push the arc-shaped rack to move; the arc-shaped rack pushes the spur-shaped rack to move through the gear; the end of the spur-shaped rack is fixedly connected to the cutting knife; the cutting knife is slidably installed on the steel needle side Inside the side groove, and the cutter protrudes from the outer circle of the steel needle. When in use, the rotating roller rotates and picks the cotton through the steel needle. With the rotation of the rotating roller, after the steel needle encounters the comb plate, the steel needle passes through the comb teeth of the comb plate, and the cotton is blocked by the comb plate and falls off. The suction force generated by the fan is sucked into the cotton collecting box to realize the automatic picking of cotton; in the process of picking, the cotton silk is easy to be wound on the steel needle, and the wound cotton silk is very difficult to clean; by setting the arc block, the steel needle After passing through the arc block, it is compressed and slides inside the rotating roller. The movement of the steel needle can push the arc-shaped rack to move; the arc-shaped rack pushes the straight rack to move through the gear, and the straight rack pushes the cutter out of the rotating roller and along the steel needle. Sliding in the side groove cuts the cotton filament wound on the outer ring of the steel needle, avoiding the repeated winding of the cotton filament and reducing the picking efficiency and reducing the cleaning and maintenance workload of the equipment.

优选的，所述弧形块固定安装在转动板上；所述转动板铰接在壳体内壁上，其转轴内设置扭簧，转动板仅在一定范围内转动。使用时，钢针快速转动并碰撞到弧形块上，产生较大的冲击力，通过将弧形块安装在转动板上，能够减轻钢针的碰撞损伤，提高设备的使用寿命。Preferably, the arc-shaped block is fixedly mounted on the rotating plate; the rotating plate is hinged on the inner wall of the casing, a torsion spring is arranged in the rotating shaft, and the rotating plate only rotates within a certain range. When in use, the steel needle rotates rapidly and collides with the arc block, generating a large impact force. By installing the arc block on the rotating plate, the collision damage of the steel needle can be reduced and the service life of the equipment can be improved.

优选的，所述转动板和壳体之间设有气囊；所述转动板上设有倾斜的出气孔；所述弧形块上对应出气孔设置连通孔。使用时，通过设置气囊，一方面能够对钢针碰撞弧形块的冲击力进行缓冲，另一方面挤压气囊产生气流能够将割刀割断的棉丝吹走，避免棉丝卡入滑动部件的缝隙内，从而提高装置的使用寿命。Preferably, an airbag is provided between the rotating plate and the housing; the rotating plate is provided with an inclined air outlet; and the arc-shaped block is provided with a communication hole corresponding to the air outlet. When in use, by setting the airbag, on the one hand, the impact force of the steel needle hitting the arc block can be buffered, and on the other hand, the air flow generated by squeezing the airbag can blow away the cotton filaments cut by the cutter, and prevent the cotton filaments from getting caught in the sliding parts. in the gap, thereby increasing the service life of the device.

优选的，所述弧形齿条端头固定连接活塞；所述活塞滑动安装在转动辊内的弧形滑槽内；所述弧形滑槽与吹气管相连；所述吹气管一端朝向钢针，吹气管上设有相应的进气阀和出气阀，通过转动辊一侧向弧形滑槽内供气，并在活塞的压缩下往钢针侧单向吹气，避免将棉丝吸入弧形滑槽内，造成卡塞。使用时，弧形齿条推动活塞并通过吹气管向钢针吹气，辅助棉花脱离钢针，同时能够对梳板进行吹气，避免梳板的梳齿卡塞，提高设备的稳定性。Preferably, the end of the arc-shaped rack is fixedly connected to the piston; the piston is slidably installed in the arc-shaped chute in the rotating roller; the arc-shaped chute is connected with the blowing pipe; one end of the blowing pipe faces the steel needle , The air blowing pipe is provided with corresponding air inlet valve and air outlet valve, which supplies air to the arc-shaped chute through the side of the rotating roller, and blows air in one direction to the steel needle side under the compression of the piston, so as to avoid the cotton silk being sucked into the arc. inside the chute, causing a jam. When in use, the arc-shaped rack pushes the piston and blows air to the steel needle through the air blowing pipe to assist the cotton to escape from the steel needle, and at the same time, it can blow air to the comb plate to avoid the comb teeth of the comb plate from jamming and improve the stability of the equipment.

优选的，所述弧形滑槽一端端面和活塞之间设有支撑弹簧，所述支撑弹簧两端端面并紧磨平；所述支撑弹簧的钢丝外圈套接一组胶垫，所述胶垫集中在支撑弹簧一侧且位于弧形滑槽弧长较长的一侧。首先，端面并紧磨平的支撑弹簧能够使得活塞受力均匀，但是由于活塞的移动路径为弧形，这就使得支撑弹簧在压缩时，靠近内弧的一侧受力较大，通过在支撑弹簧的钢丝外圈套接一组胶垫，支撑弹簧在压缩时，一侧由于胶垫额外提供的支撑力，从而使得活塞受力平衡，避免活塞长时间受力不均，造成单侧漏气，影响气流的输出，从而提高设置的稳定性。Preferably, a support spring is provided between one end face of the arc-shaped chute and the piston, and the two end faces of the support spring are tightly ground; the steel wire outer ring of the support spring is sleeved with a set of rubber pads, and the rubber pad Concentrate on the side of the support spring and on the side with the longer arc length of the arc chute. First of all, the support spring with the end surface and the ground surface can make the piston evenly stressed, but because the moving path of the piston is arc, this makes the support spring when compressed, the side close to the inner arc is more stressed. The steel wire outer ring of the spring is sleeved with a set of rubber pads. When the support spring is compressed, the extra support provided by the rubber pads on one side makes the piston force balanced and avoids uneven force on the piston for a long time, resulting in air leakage on one side. Affects airflow output, thereby improving setup stability.

优选的，所述割刀端头设有斜面；所述割刀一侧设有滑动安装在转动辊内的滑块；所述滑块一端与转动辊外圆相配合；所述割刀向外伸出能够推动滑块滑动。通过滑块使得割刀封闭在转动辊内，避免灰尘或棉丝进入内部造成卡塞，从而提高设备的稳定性。Preferably, the end of the cutting knife is provided with an inclined surface; one side of the cutting knife is provided with a sliding block slidably installed in the rotating roller; one end of the sliding block is matched with the outer circle of the rotating roller; Extending can push the slider to slide. Through the slider, the cutter is enclosed in the rotating roller to prevent dust or cotton silk from entering the interior and cause jamming, thereby improving the stability of the equipment.

本发明的有益效果如下：The beneficial effects of the present invention are as follows:

1.本发明的一种棉胎生产方法，该方法使用棉花采摘机，该棉花采摘机通过设置割刀，钢针通过弧形块后受到压缩并向转动辊内部滑动，钢针移动能够推动弧形齿条移动；弧形齿条通过齿轮推动直齿条移动，直齿条将割刀推出转动辊并割断缠绕在钢针外圈的棉丝，避免棉丝反复缠绕造成采摘效率降低，同时降低设备的清理维护工作量。1. A method for producing a batt of the present invention, which uses a cotton picking machine. The cotton picking machine is provided with a cutter, and the steel needle is compressed after passing through the arc-shaped block and slides inside the rotating roller, and the movement of the steel needle can push the arc. The arc-shaped rack moves the spur-shaped rack through the gear, and the spur-shaped rack pushes the cutter out of the rotating roller and cuts the cotton filament wound on the outer ring of the steel needle, so as to avoid the repeated winding of the cotton filament, which will reduce the picking efficiency and reduce the Equipment cleaning and maintenance workload.

2.本发明的一种棉胎生产方法，该方法使用棉花采摘机，该棉花采摘机通过弧形齿条推动活塞产生气流，通过吹气管向钢针吹气，辅助棉花脱离钢针，同时能够对梳板进行吹气，避免梳板的梳齿卡塞，提高设备的稳定性。2. A cotton batt production method of the present invention, the method uses a cotton picking machine, the cotton picking machine pushes the piston through the arc-shaped rack to generate air flow, and blows air to the steel needle through the blowing pipe to assist the cotton to be separated from the steel needle, and can simultaneously Blow air to the comb plate to avoid the comb teeth of the comb plate from jamming and improve the stability of the equipment.

3.本发明的一种棉胎生产方法，该方法使用棉花采摘机，该棉花采摘机通过在支撑弹簧的钢丝外圈套接一组胶垫，支撑弹簧在压缩时，一侧由于胶垫额外提供的支撑力，从而使得活塞受力平衡，避免活塞长时间受力不均，造成单侧漏气，影响气流的输出，从而提高设置的稳定性。3. A method for producing a batt of the present invention, which uses a cotton picking machine. The cotton picking machine uses a set of rubber pads to be sleeved on the steel wire outer ring of the support spring. When the support spring is compressed, one side is additionally provided by the rubber pad. The supporting force of the piston is balanced, so as to avoid the uneven force on the piston for a long time, resulting in air leakage on one side and affecting the output of the air flow, thereby improving the stability of the setting.

附图说明Description of drawings

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明的方法流程图；Fig. 1 is the method flow chart of the present invention;

图2是本发明棉花采摘机的主视图；Fig. 2 is the front view of the cotton picking machine of the present invention;

图3是本发明支撑弹簧的结构示意图；Fig. 3 is the structural representation of the support spring of the present invention;

图4是图2中E处局部放大图；Fig. 4 is a partial enlarged view at E in Fig. 2;

图中：壳体1、把手11、集棉箱2、风机21、采摘模块3、转动辊31、钢针32、凸台321、梳板33、弧形块34、直齿条35、弧形齿条36、割刀37、转动板4、出气孔41、气囊5、活塞6、弧形滑槽61、吹气管62、支撑弹簧7、胶垫8、滑块9。In the figure: shell 1, handle 11, cotton collecting box 2,fan 21, pickingmodule 3, rotatingroller 31,steel needle 32,boss 321,comb plate 33,arc block 34,straight rack 35,arc Rack 36 ,cutter 37 , rotatingplate 4 ,air outlet 41 ,air bag 5 ,piston 6 ,arc chute 61 , blowingpipe 62 ,support spring 7 ,rubber pad 8 ,slider 9 .

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.

如图1至图4所示，本发明所述的一种棉胎生产方法，该方法包括以下步骤：As shown in Figure 1 to Figure 4, a method for producing a batt according to the present invention, the method comprises the following steps:

步骤一：使用棉花采摘机对棉田内棉花进行集中采摘；Step 1: Use a cotton picking machine to collect cotton in the cotton field;

步骤二：将步骤一采摘的棉花送入轧花机去除棉籽；Step 2: The cotton picked in step 1 is sent to the gin to remove the cottonseed;

步骤三：将步骤二去除棉籽的棉花送入梳棉机内，梳理成纤维单网；Step 3: sending the cotton from which the cottonseeds were removed in step 2 into the carding machine, and carded into a single web of fibers;

步骤四：通过铺网机将步骤三中的纤维单网制成棉胎；Step 4: The fiber single web instep 3 is made into a batt by a web laying machine;

其中，所述棉花采摘机包括壳体1、把手11、集棉箱2、风机21和采摘模块3，所述把手11两端与壳体1固定连接；所述壳体1右端固定连接集棉箱2的左端；所述集棉箱2的右端固定连接风机21的进风口；所述壳体1内部设有采摘模块3；所述采摘模块3包括转动辊31、钢针32、梳板33、弧形块34、直齿条35、弧形齿条36和割刀37；所述转动辊31转动安装在壳体1内部；所述转动辊31外圈均匀设置一组钢针32；所述转动辊31一侧设有固定安装在壳体1内壁上的梳板33；所述梳板33一侧设成圆弧形；所述梳板33的梳齿间距大于钢针32直径；所述梳板33用于剥离钢针32上的棉花；所述钢针32滑动安装在转动辊31上；所述转动辊31上方的壳体1内壁设有弧形块34；所述弧形块34用于压缩钢针32；所述钢针32底部设置凸台321；所述转动辊31内滑动安装直齿条35和弧形齿条36；所述弧形齿条36一端与凸台321接触；钢针32移动能够推动弧形齿条36移动；弧形齿条36通过齿轮推动直齿条35移动；所述直齿条35端头固定连接割刀37；所述割刀37滑动安装在钢针32侧边槽内，且割刀37突出钢针32外圆。使用时，转动辊31转动并通过钢针32将棉花采摘出，随着转动辊31的转动，在钢针32遇到梳板33后，钢针32穿过梳板33的梳齿而棉花被梳板33阻挡并掉落，被风机21产生的抽吸力吸入集棉箱2内，实现棉花的自动化采摘；在采摘的过程中，棉丝易缠绕在钢针32上，缠绕的棉丝非常难以清理；通过设置弧形块34，钢针32通过弧形块34后受到压缩并向转动辊31内部滑动，钢针32移动能够推动弧形齿条36移动；弧形齿条36通过齿轮推动直齿条35移动，直齿条35将割刀37推出转动辊31并沿钢针32侧边槽内滑动，将缠绕在钢针32外圈的棉丝割断，避免棉丝反复缠绕造成采摘效率降低，同时降低设备的清理维护工作量。The cotton picking machine includes a casing 1, a handle 11, a cotton collecting box 2, afan 21 and apicking module 3. Both ends of the handle 11 are fixedly connected to the casing 1; the right end of the casing 1 is fixedly connected to the cotton collecting The left end of the box 2; the right end of the cotton collecting box 2 is fixedly connected to the air inlet of the fan 21; the casing 1 is provided with a picking module 3; the picking module 3 includes a rotating roller 31, a steel needle 32, and a comb plate 33 , arc block 34, straight rack 35, arc rack 36 and cutter 37; the rotating roller 31 is rotatably installed inside the casing 1; the outer ring of the rotating roller 31 is evenly arranged with a group of steel needles 32; One side of the rotating roller 31 is provided with a comb plate 33 that is fixedly installed on the inner wall of the casing 1; one side of the comb plate 33 is set in a circular arc shape; The comb plate 33 is used for stripping the cotton on the steel needle 32; the steel needle 32 is slidably mounted on the rotating roller 31; the inner wall of the housing 1 above the rotating roller 31 is provided with an arc-shaped block 34; the arc-shaped block 34 is used to compress the steel needle 32; the bottom of the steel needle 32 is provided with a boss 321; the rotating roller 31 is slidably installed with a straight rack 35 and an arc-shaped rack 36; one end of the arc-shaped rack 36 is connected to the boss 321 Contact; the movement of the steel needle 32 can push the arc-shaped rack 36 to move; the arc-shaped rack 36 pushes the straight rack 35 to move through the gear; the end of the straight rack 35 is fixedly connected to the cutting knife 37; In the groove on the side of the steel needle 32 , the cutting knife 37 protrudes from the outer circle of the steel needle 32 . When in use, the rotatingroller 31 rotates and picks the cotton through thesteel needle 32. With the rotation of therotating roller 31, after thesteel needle 32 meets thecomb plate 33, thesteel needle 32 passes through the comb teeth of thecomb plate 33 and the cotton is quilted. Thecomb plate 33 blocks and falls, and is sucked into the cotton collecting box 2 by the suction force generated by thefan 21 to realize the automatic picking of cotton; during the picking process, the cotton silk is easily wound on thesteel needle 32, and the wound cotton silk is very Difficult to clean; by setting thearc block 34, thesteel needle 32 is compressed after passing through thearc block 34 and slides inside the rotatingroller 31, the movement of thesteel needle 32 can push thearc rack 36 to move; thearc rack 36 is pushed by the gear Thestraight rack 35 moves, and thestraight rack 35 pushes thecutter 37 out of therotating roller 31 and slides along the side groove of thesteel needle 32 to cut the cotton filament wound on the outer ring of thesteel needle 32 to avoid repeated winding of the cotton filament and cause picking efficiency It reduces the cleaning and maintenance workload of the equipment at the same time.

作为本发明的一种实施方式，所述弧形块34固定安装在转动板4上；所述转动板4铰接在壳体1内壁上，其转轴内设置扭簧，转动板4仅在一定范围内转动。使用时，钢针32快速转动并碰撞到弧形块34上，产生较大的冲击力，通过将弧形块34安装在转动板4上，能够减轻钢针32的碰撞损伤，提高设备的使用寿命。As an embodiment of the present invention, the arc-shapedblock 34 is fixedly installed on therotating plate 4; therotating plate 4 is hinged on the inner wall of the housing 1, and a torsion spring is arranged in its rotating shaft, and therotating plate 4 is only within a certain range turn inside. When in use, thesteel needle 32 rotates rapidly and collides with the arc-shapedblock 34 to generate a large impact force. By installing the arc-shapedblock 34 on therotating plate 4, the collision damage of thesteel needle 32 can be reduced, and the use of the equipment can be improved. life.

作为本发明的一种实施方式，所述转动板4和壳体1之间设有气囊5；所述转动板4上设有倾斜的出气孔41；所述弧形块34上对应出气孔41设置连通孔。使用时，通过设置气囊5，一方面能够对钢针32碰撞弧形块34的冲击力进行缓冲，另一方面挤压气囊5产生气流能够将割刀37割断的棉丝吹走，避免棉丝卡入滑动部件的缝隙内，从而提高装置的使用寿命。As an embodiment of the present invention, anair bag 5 is provided between therotating plate 4 and the housing 1 ; therotating plate 4 is provided with aninclined air outlet 41 ; the arc-shapedblock 34 corresponds to theair outlet 41 Set the connection hole. In use, by setting theairbag 5, on the one hand, the impact force of thesteel needle 32 hitting the arc-shapedblock 34 can be buffered, and on the other hand, squeezing theairbag 5 to generate airflow can blow away the cotton filaments cut by thecutter 37, so as to avoid the cotton filaments. It snaps into the gap of the sliding part, thereby increasing the service life of the device.

作为本发明的一种实施方式，所述弧形齿条36端头固定连接活塞6；所述活塞6滑动安装在转动辊31内的弧形滑槽61内；所述弧形滑槽61与吹气管62相连；所述吹气管62一端朝向钢针32，吹气管62上设有相应的进气阀和出气阀，通过转动辊31一侧向弧形滑槽61内供气，并在活塞6的压缩下往钢针32侧单向吹气，避免将棉丝吸入弧形滑槽61内，造成卡塞。使用时，弧形齿条36推动活塞6并通过吹气管62向钢针32吹气，辅助棉花脱离钢针32，同时能够对梳板33进行吹气，避免梳板33的梳齿卡塞，提高设备的稳定性。As an embodiment of the present invention, the end of the arc-shapedrack 36 is fixedly connected to thepiston 6; thepiston 6 is slidably installed in the arc-shapedchute 61 in therotating roller 31; the arc-shapedchute 61 is connected to the Theair blowing pipes 62 are connected; one end of theair blowing pipe 62 faces thesteel needle 32, and theair blowing pipe 62 is provided with a corresponding air inlet valve and an air outlet valve. 6, blow air in one direction to the side of thesteel needle 32 under the compression of 6, so as to avoid sucking the cotton thread into the arc-shapedchute 61 and cause jamming. When in use, the arc-shapedrack 36 pushes thepiston 6 and blows air to thesteel needle 32 through theair blowing pipe 62 to assist the cotton to be separated from thesteel needle 32, and at the same time, it can blow air to thecomb plate 33 to prevent the comb teeth of thecomb plate 33 from jamming, Improve device stability.

作为本发明的一种实施方式，所述弧形滑槽61一端端面和活塞6之间设有支撑弹簧7，所述支撑弹簧7两端端面并紧磨平；所述支撑弹簧7的钢丝外圈套接一组胶垫8，所述胶垫8集中在支撑弹簧7一侧且位于弧形滑槽61弧长较长的一侧。首先，端面并紧磨平的支撑弹簧7能够使得活塞6受力均匀，但是由于活塞6的移动路径为弧形，这就使得支撑弹簧7在压缩时，靠近内弧的一侧受力较大，通过在支撑弹簧7的钢丝外圈套接一组胶垫8，支撑弹簧7在压缩时，一侧由于胶垫8额外提供的支撑力，从而使得活塞6受力平衡，避免活塞6长时间受力不均，造成单侧漏气，影响气流的输出，从而提高设置的稳定性。As an embodiment of the present invention, asupport spring 7 is provided between one end face of the arc-shapedchute 61 and thepiston 6 , and the end faces of both ends of thesupport spring 7 are tightly ground; A set ofrubber pads 8 are connected to the snare, and therubber pads 8 are concentrated on one side of thesupport spring 7 and located on the side with the longer arc length of the arc-shapedchute 61 . First of all, thesupport spring 7 with the end surface and the ground surface can make thepiston 6 evenly stressed, but since the moving path of thepiston 6 is arc-shaped, thesupport spring 7 is compressed, and the side close to the inner arc is subjected to greater force. , by inserting a set ofrubber pads 8 on the outer ring of the steel wire of thesupport spring 7, when thesupport spring 7 is compressed, one side of thesupport spring 7 is provided by the additional support force of therubber pad 8, so that the force of thepiston 6 is balanced, and thepiston 6 is prevented from being subjected to a long time. Uneven force causes air leakage on one side and affects the output of airflow, thereby improving the stability of the setup.

作为本发明的一种实施方式，所述割刀37端头设有斜面；所述割刀37一侧设有滑动安装在转动辊31内的滑块9；所述滑块9一端与转动辊31外圆相配合；所述割刀37向外伸出能够推动滑块9滑动。通过滑块9使得割刀37封闭在转动辊31内，避免灰尘或棉丝进入内部造成卡塞，从而提高设备的稳定性。As an embodiment of the present invention, the end of the cuttingknife 37 is provided with an inclined surface; one side of the cuttingknife 37 is provided with a slidingblock 9 that is slidably installed in therotating roller 31; one end of the slidingblock 9 is connected to the rotating roller The outer circle of 31 is matched; the cuttingknife 37 extends outward to push theslider 9 to slide. Thecutting blade 37 is enclosed in therotating roller 31 by the slidingblock 9, so as to prevent dust or cotton silk from entering the interior and cause jamming, thereby improving the stability of the equipment.

使用时，转动辊31转动并通过钢针32将棉花采摘出，随着转动辊31的转动，在钢针32遇到梳板33后，钢针32穿过梳板33的梳齿而棉花被梳板33阻挡并掉落，被风机21产生的抽吸力吸入集棉箱2内，实现棉花的自动化采摘；在采摘的过程中，棉丝易缠绕在钢针32上，缠绕的棉丝非常难以清理；通过设置弧形块34，钢针32通过弧形块34后受到压缩并向转动辊31内部滑动，钢针32移动能够推动弧形齿条36移动；弧形齿条36通过齿轮推动直齿条35移动，直齿条35将割刀37推出转动辊31并沿钢针32侧边槽内滑动，将缠绕在钢针32外圈的棉丝割断，避免棉丝反复缠绕造成采摘效率降低，同时降低设备的清理维护工作量；When in use, the rotatingroller 31 rotates and picks the cotton through thesteel needle 32. With the rotation of therotating roller 31, after thesteel needle 32 meets thecomb plate 33, thesteel needle 32 passes through the comb teeth of thecomb plate 33 and the cotton is quilted. Thecomb plate 33 blocks and falls, and is sucked into the cotton collecting box 2 by the suction force generated by thefan 21 to realize the automatic picking of cotton; during the picking process, the cotton silk is easily wound on thesteel needle 32, and the wound cotton silk is very Difficult to clean; by setting thearc block 34, thesteel needle 32 is compressed after passing through thearc block 34 and slides inside the rotatingroller 31, the movement of thesteel needle 32 can push thearc rack 36 to move; thearc rack 36 is pushed by the gear Thestraight rack 35 moves, and thestraight rack 35 pushes thecutter 37 out of therotating roller 31 and slides along the side groove of thesteel needle 32 to cut the cotton filament wound on the outer ring of thesteel needle 32 to avoid repeated winding of the cotton filament and cause picking efficiency Reduce, at the same time reduce the cleaning and maintenance workload of the equipment;

进一步，弧形齿条36推动活塞6并通过吹气管62向钢针32吹气，辅助棉花脱离钢针32，同时能够对梳板33进行吹气，避免梳板33的梳齿卡塞，提高设备的稳定性；Further, the arc-shapedrack 36 pushes thepiston 6 and blows air to thesteel needle 32 through theair blowing pipe 62 to assist the cotton to be separated from thesteel needle 32, and at the same time, it can blow air to thecomb plate 33, so as to prevent the comb teeth of thecomb plate 33 from being jammed, and improve the performance of thecomb plate 33. equipment stability;

然而，由于活塞6的移动路径为弧形，这就使得支撑弹簧7在压缩时，靠近内弧的一侧受力较大，通过在支撑弹簧7的钢丝外圈套接一组胶垫8，支撑弹簧7在压缩时，一侧由于胶垫8额外提供的支撑力，从而使得活塞6受力平衡，避免活塞6长时间受力不均，造成单侧漏气，影响气流的输出，从而提高设置的稳定性。However, since the moving path of thepiston 6 is arc-shaped, when thesupport spring 7 is compressed, the side close to the inner arc is subjected to a larger force. When thespring 7 is compressed, due to the additional support provided by therubber pad 8 on one side, the force of thepiston 6 is balanced, so as to avoid the uneven force on thepiston 6 for a long time, resulting in air leakage on one side, affecting the output of the air flow, thereby improving the setting stability.

虽然本发明是通过具体实施例进行说明的，本领域技术人员应当明白，在不脱离本发明范围的情况下，还可以对本发明进行各种变换及等同替代。另外，针对特定情形或材料，可以对本发明做各种修改，而不脱离本发明的范围。因此，本发明不局限于所公开的具体实施例，而应当包括落入本发明权利要求范围内的全部实施方式。Although the present invention is described through specific embodiments, those skilled in the art should understand that various changes and equivalent substitutions can be made to the present invention without departing from the scope of the present invention. In addition, various modifications may be made to adapt a particular situation or material to the invention without departing from the scope of the invention. Therefore, the inventions are not to be limited to the specific embodiments disclosed, but are to include all embodiments falling within the scope of the claims of this invention.

Claims (6)

Translated fromChinese

1.一种棉胎生产方法，其特征在于，该方法包括以下步骤：1. a batt production method, is characterized in that, the method comprises the following steps:步骤一：使用棉花采摘机对棉田内棉花进行集中采摘；Step 1: Use a cotton picking machine to collect cotton in the cotton field;步骤二：将步骤一采摘的棉花送入轧花机去除棉籽；Step 2: The cotton picked in step 1 is sent to the gin to remove the cottonseed;步骤三：将步骤二去除棉籽的棉花送入梳棉机内，梳理成纤维单网；Step 3: sending the cotton from which the cottonseeds were removed in step 2 into the carding machine, and carded into a single web of fibers;步骤四：通过铺网机将步骤三中的纤维单网制成棉胎；Step 4: The fiber single web in step 3 is made into a batt by a web laying machine;其中，所述棉花采摘机包括壳体(1)、把手(11)、集棉箱(2)、风机(21)和采摘模块(3)，所述把手(11)两端与壳体(1)固定连接；所述壳体(1)右端固定连接集棉箱(2)的左端；所述集棉箱(2)的右端固定连接风机(21)的进风口；所述壳体(1)内部设有采摘模块(3)；所述采摘模块(3)包括转动辊(31)、钢针(32)、梳板(33)、弧形块(34)、直齿条(35)、弧形齿条(36)和割刀(37)；所述转动辊(31)转动安装在壳体(1)内部；所述转动辊(31)外圈均匀设置一组钢针(32)；所述转动辊(31)一侧设有固定安装在壳体(1)内壁上的梳板(33)；所述梳板(33)一侧设成圆弧形；所述梳板(33)的梳齿间距大于钢针(32)直径；所述梳板(33)用于剥离钢针(32)上的棉花；所述钢针(32)滑动安装在转动辊(31)上；所述转动辊(31)上方的壳体(1)内壁设有弧形块(34)；所述弧形块(34)用于压缩钢针(32)；所述钢针(32)底部设置凸台(321)；所述转动辊(31)内滑动安装直齿条(35)和弧形齿条(36)；所述弧形齿条(36)一端与凸台(321)接触；钢针(32)移动能够推动弧形齿条(36)移动；弧形齿条(36)通过齿轮推动直齿条(35)移动；所述直齿条(35)端头固定连接割刀(37)；所述割刀(37)滑动安装在钢针(32)侧边槽内，且割刀(37)突出钢针(32)外圆。Wherein, the cotton picking machine includes a casing (1), a handle (11), a cotton collecting box (2), a fan (21) and a picking module (3), and both ends of the handle (11) are connected to the casing (1). ) is fixedly connected; the right end of the casing (1) is fixedly connected to the left end of the cotton collecting box (2); the right end of the cotton collecting box (2) is fixedly connected to the air inlet of the fan (21); the casing (1) A picking module (3) is provided inside; the picking module (3) includes a rotating roller (31), a steel needle (32), a comb plate (33), an arc block (34), a straight rack (35), an arc a rack (36) and a cutter (37); the rotating roller (31) is rotatably installed inside the casing (1); a group of steel needles (32) are evenly arranged on the outer ring of the rotating roller (31); One side of the rotating roller (31) is provided with a comb plate (33) fixedly mounted on the inner wall of the casing (1); one side of the comb plate (33) is arranged in a circular arc shape; The spacing of the comb teeth is greater than the diameter of the steel needle (32); the comb plate (33) is used for stripping the cotton on the steel needle (32); the steel needle (32) is slidably installed on the rotating roller (31); the rotating An arc-shaped block (34) is provided on the inner wall of the casing (1) above the roller (31); the arc-shaped block (34) is used for compressing the steel needle (32); the bottom of the steel needle (32) is provided with a boss (34). 321); a straight rack (35) and an arc-shaped rack (36) are slidably installed in the rotating roller (31); one end of the arc-shaped rack (36) is in contact with the boss (321); the steel needle (32) ) movement can push the arc-shaped rack (36) to move; the arc-shaped rack (36) pushes the straight rack (35) to move through the gear; the end of the straight rack (35) is fixedly connected to the cutting knife (37); The cutting knife (37) is slidably installed in the side groove of the steel needle (32), and the cutting knife (37) protrudes from the outer circle of the steel needle (32).2.根据权利要求1所述的一种棉胎生产方法，其特征在于：所述弧形块(34)固定安装在转动板(4)上；所述转动板(4)铰接在壳体(1)内壁上，其转轴内设置扭簧。2. A batting production method according to claim 1, characterized in that: the arc-shaped block (34) is fixedly mounted on the rotating plate (4); the rotating plate (4) is hinged on the casing ( 1) On the inner wall, a torsion spring is arranged in the rotating shaft.3.根据权利要求2所述的一种棉胎生产方法，其特征在于：所述转动板(4)和壳体(1)之间设有气囊(5)；所述转动板(4)上设有倾斜的出气孔(41)；所述弧形块(34)上对应出气孔(41)设置连通孔。3. A batting production method according to claim 2, characterized in that: an air bag (5) is arranged between the rotating plate (4) and the casing (1); An inclined air outlet hole (41) is provided; a communication hole is provided on the arc-shaped block (34) corresponding to the air outlet hole (41).4.根据权利要求1所述的一种棉胎生产方法，其特征在于：所述弧形齿条(36)端头固定连接活塞(6)；所述活塞(6)滑动安装在转动辊(31)内的弧形滑槽(61)内；所述弧形滑槽(61)与吹气管(62)相连；所述吹气管(62)一端朝向钢针(32)。4. A batting production method according to claim 1, characterized in that: the end of the arc-shaped rack (36) is fixedly connected to the piston (6); the piston (6) is slidably installed on the rotating roller ( 31) in the arc-shaped chute (61); the arc-shaped chute (61) is connected with the blowing pipe (62); one end of the blowing pipe (62) faces the steel needle (32).5.根据权利要求4所述的一种棉胎生产方法，其特征在于：所述弧形滑槽(61)一端端面和活塞(6)之间设有支撑弹簧(7)，所述支撑弹簧(7)两端端面并紧磨平；所述支撑弹簧(7)的钢丝外圈套接一组胶垫(8)，所述胶垫(8)集中在支撑弹簧(7)一侧且位于弧形滑槽(61)弧长较长的一侧。5. A batting production method according to claim 4, wherein a support spring (7) is provided between one end face of the arc chute (61) and the piston (6), and the support spring (7) The end faces at both ends are ground tightly; the steel wire outer ring of the support spring (7) is sleeved with a set of rubber pads (8), and the rubber pads (8) are concentrated on one side of the support spring (7) and located in the arc The arc length of the chute (61) is longer.6.根据权利要求1所述的一种棉胎生产方法，其特征在于：所述割刀(37)端头设有斜面；所述割刀(37)一侧设有滑动安装在转动辊(31)内的滑块(9)；所述滑块(9)一端与转动辊(31)外圆相配合；所述割刀(37)向外伸出能够推动滑块(9)滑动。6. A batting production method according to claim 1, characterized in that: the end of the cutter (37) is provided with an inclined plane; one side of the cutter (37) is provided with a slide mounted on a rotating roller ( The slider (9) in 31); one end of the slider (9) is matched with the outer circle of the rotating roller (31); the cutting knife (37) extends outward to push the slider (9) to slide.

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