技术领域technical field
本发明涉及一种声屏障生产流水线，尤其是涉及一种GFRC非金属声屏障生产流水线。The invention relates to a sound barrier production line, in particular to a GFRC non-metallic sound barrier production line.
背景技术Background technique
随着中国经济的高速发展、城市化进程的不断加快，高速公路、铁路、城市轨道交通等交通方式得到快速发展，这些道路在建造时难免要穿过人口集中的居住区，所产生的交通噪声给道路附近居民的工作、生活、学习带来了一定的干扰。全国环境监测结果表明：道路交通噪声中约有17%的城市属于中度污染、49%的城市属轻度污染，建立声屏障解决交通噪声污染成为城市道路噪声控制的主要方式。目前的声屏障种类主要有金属声屏障（金属百叶、金属筛网孔）、混凝土声屏障（轻质 混凝土、高强混凝土）、PC声屏障、玻璃钢声屏障等。高速铁路声屏障除具有良好的声学性能外，更重要的是适应于随列车运行速度形成的气动力噪声和其正负脉动压力对声屏障的影响，特别是铁路桥梁段声屏障如何与桥梁系结构实现同质化、同寿命化是必要的。我国现行工程结构可靠性设计标准规定“铁路桥梁结构的安全等级为一级，设计基准寿命为 100 年”，而现行铁路桥梁声屏障设计寿命仅为 25年，桥梁和声屏障两者设计寿命相差太大，是因为目前声屏障市场可供产品质量达不到标准规定要求。With the rapid development of China's economy and the continuous acceleration of urbanization, highways, railways, urban rail transit and other transportation methods have developed rapidly. These roads will inevitably pass through densely populated residential areas during construction, and the traffic noise generated It has brought some interference to the work, life and study of residents near the road. National environmental monitoring results show that: about 17% of cities are moderately polluted in road traffic noise, and 49% are lightly polluted. Building sound barriers to solve traffic noise pollution has become the main way to control urban road noise. The current types of sound barriers mainly include metal sound barriers (metal louvers, metal mesh holes), concrete sound barriers (lightweight concrete, high-strength concrete), PC sound barriers, glass fiber reinforced plastic sound barriers, etc. In addition to good acoustic performance, the high-speed railway sound barrier is more importantly adapted to the aerodynamic noise formed with the train running speed and the impact of its positive and negative fluctuating pressure on the sound barrier, especially how the sound barrier of the railway bridge section is related to the bridge system. It is necessary to realize the homogenization and lifespan of the structure. my country's current engineering structure reliability design standards stipulate that "the safety level of railway bridge structures is Class I, and the design reference life is 100 years", while the current design life of railway bridge sound barriers is only 25 years, and the design life of bridges and sound barriers is different. Too large, because the quality of the products currently available in the sound barrier market does not meet the standard requirements.
铁路声屏障特别是高速铁路桥梁声屏障由立柱和声屏障板承插式组成，立柱由 H型钢经热浸镀锌而成，声屏障板主要采用金属式吸隔声板，而金属声屏障板耐久性差，寿命短，工程建设成本高，性价比低。现有的非金属声屏障板一般都是采用GFRC材料制成，GFRC是1种以含添加剂的水泥砂浆作基材，玻璃纤维作增强材料，经过特殊工艺加工而成的无机复合材料。现有的非金属声屏障板一般都是采用具有空腔结构的声屏障板，这样的声屏障板不能够一次成型，需要多次操作，不能形成流水线，需要人工操作，生产效率低，工人的劳动强度大，不能满足大批量生产的要求。Railway sound barriers, especially high-speed railway bridge sound barriers, are composed of uprights and sound barrier boards. The uprights are made of H-shaped steel after hot-dip galvanizing. Poor durability, short life, high construction cost and low cost performance. The existing non-metallic sound barrier panels are generally made of GFRC material. GFRC is an inorganic composite material that uses cement mortar with additives as the base material, glass fiber as the reinforcement material, and is processed by a special process. Existing non-metallic sound barriers generally use sound barriers with a cavity structure. Such sound barriers cannot be formed at one time and require multiple operations. They cannot form an assembly line and require manual operation. The production efficiency is low and the workers' labor The labor intensity is high and cannot meet the requirements of mass production.
发明内容Contents of the invention
为了克服上述现有技术的不足，本发明提供了一种GFRC非金属声屏障生产流水线，GFRC是1种以含添加剂的水泥砂浆作基材，玻璃纤维作增强材料，经过特殊工艺加工而成的无机复合材料，因为具有重量轻、设计弹性大、环保、有效隔音、高品质、耐用和安装快等优良品质，得到了广泛的应用，本发明采用如下的技术方案：一种GFRC非金属声屏障生产流水线，包括控制系统、平台自动输送系统、物料自动配送系统、布料成型系统、自动码垛输送系统、养护系统、自动脱模系统和平台摆渡车自动回送系统，所述平台自动输送系统、物料自动配送系统、布料成型系统、自动码垛输送系统、养护系统、自动脱模系统和平台摆渡车自动回送系统均与控制系统相连接，所述物料自动配送系统设于所述平台自动输送系统的上方，所述平台自动输送系统、物料自动配送系统与所述布料成型系统相连，所述布料成型系统的输出端通过轨道与所述自动码垛输送系统的入口相连接，所述自动码垛输送系统通过轨道与养护系统相连接，所述养护系统的出口通过轨道与自动脱模系统相连接，所述自动脱模系统通过轨道与所述平台摆渡车自动回送系统相连接，所述平台摆渡车自动回送系统通过轨道与所述平台自动输送系统相连接。In order to overcome the shortcomings of the above-mentioned prior art, the present invention provides a GFRC non-metallic sound barrier production line. GFRC is a kind of cement mortar containing additives as the base material and glass fiber as the reinforcing material, which is processed by a special process. Inorganic composite materials have been widely used because of their light weight, large design flexibility, environmental protection, effective sound insulation, high quality, durability and fast installation. The present invention adopts the following technical solution: a GFRC non-metallic sound barrier Production line, including control system, platform automatic conveying system, material automatic delivery system, cloth forming system, automatic palletizing conveying system, maintenance system, automatic demoulding system and platform shuttle car automatic return system, the platform automatic conveying system, material The automatic distribution system, cloth forming system, automatic palletizing and conveying system, maintenance system, automatic demoulding system and platform shuttle automatic return system are all connected to the control system, and the automatic material distribution system is set at the bottom of the platform automatic conveying system. Above, the platform automatic conveying system and material automatic distribution system are connected to the cloth forming system, the output end of the cloth forming system is connected to the entrance of the automatic palletizing conveying system through rails, and the automatic palletizing conveying system The system is connected to the maintenance system through the rails, the outlet of the maintenance system is connected to the automatic demoulding system through the rails, the automatic demoulding system is connected to the automatic return system of the platform ferry car through the rails, and the platform ferry car The automatic return system is connected with the platform automatic conveying system through rails.
优选的，所述自动脱模系统包括吸盘脱模系统、平台自动清扫系统和自动喷脱模剂系统，所述吸盘脱模系统的一端与成品货仓中心相连接。运行时，带有声屏障单元板和模具的平台通过轨道运行到吸盘脱模系统处，利用吸盘的吸力将声屏障单元板与模具分离，然后声屏障单元板经过平台输送机输送到成品货仓中心，带有模具的平台通过轨道运行到平台自动清扫系统处，然后平台自动清扫系统将模具上残留的物料清理干净，保证模具的干净整洁，然后带有模具的平台继续运行到自动喷脱模剂系统处，自动喷脱模剂系统将模具上喷涂脱模剂，使得模具和声屏障单元板更加容易分离。Preferably, the automatic demoulding system includes a suction cup demoulding system, an automatic platform cleaning system and an automatic spraying release agent system, and one end of the suction cup demoulding system is connected to the center of the finished product warehouse. During operation, the platform with the sound barrier unit board and the mold runs to the suction cup demoulding system through rails, and the sound barrier unit board is separated from the mold by the suction of the suction cup, and then the sound barrier unit board is transported to the finished product warehouse center through the platform conveyor , the platform with the mold runs to the platform automatic cleaning system through the track, and then the platform automatic cleaning system cleans up the remaining materials on the mold to ensure that the mold is clean and tidy, and then the platform with the mold continues to run until the automatic spraying of the release agent At the system, the automatic spraying release agent system sprays the release agent on the mold, making it easier to separate the mold from the sound barrier unit board.
优选的，所述吸盘脱模系统包括吸盘脱模机和成品输送机，所述吸盘脱模机的输入端通过轨道与所述自动平台输出机相连；所述平台自动清扫系统包括平台清扫机，所述平台清扫机通过轨道与所述吸盘脱模机的输出端相连接，所述自动喷脱模剂系统包括自动喷脱模剂机，所述自动喷脱模剂机通过轨道与所述平台自动清扫机输出端相连，所述吸盘脱模机、平台清扫机和自动喷脱模剂机的启动开关均与控制系统相连接，控制系统根据接收到的信号分别控制吸盘脱模机、平台清扫机和自动喷脱模剂机启动并完成各自的操作要求。Preferably, the suction cup demoulding system includes a suction cup demoulding machine and a finished product conveyor, the input end of the suction cup demoulding machine is connected to the automatic platform output machine through rails; the platform automatic cleaning system includes a platform cleaning machine, The platform cleaning machine is connected to the output end of the suction cup demoulding machine through rails, and the automatic spraying mold release agent system includes an automatic spray mold release agent machine, and the automatic spray mold release agent machine is connected to the platform through rails. The output end of the automatic cleaning machine is connected, and the start switches of the suction cup demoulding machine, the platform cleaning machine and the automatic spray release agent machine are all connected with the control system, and the control system controls the suction cup demoulding machine and the platform cleaning machine respectively according to the received signals. The machine and the automatic spray release agent machine start and complete their respective operation requirements.
优选的，所述平台自动输送系统包括平台自动摆渡车就绪区和平台输送机，所述平台自动摆渡车就绪区的出口通过轨道与所述平台输送机的输入端相连；所述物料自动配送系统包括自动搅拌站和自动送料机，所述自动搅拌站的出口通过轨道与所述自动送料机的输入端相连；所述平台自动回送系统包括自动平台摆渡车和平台输送机，所述平台自动摆渡车通过轨道与所述自动喷脱模剂机的输出端相连，所述平台输送机输入端通过轨道与所述平台自动摆渡车输出端相连接，所述平台摆渡车、平台输送机、自动搅拌站、自动送料机的启动开关均与控制系统相连接，控制系统根据接收到的信号分别控制平台摆渡车、平台输送机、自动搅拌站、自动送料机启动并完成各自的操作要求。Preferably, the platform automatic conveying system includes a platform automatic shuttle vehicle ready area and a platform conveyor, and the exit of the platform automatic shuttle vehicle ready area is connected to the input end of the platform conveyor through a track; the automatic material distribution system It includes an automatic mixing station and an automatic feeder, and the outlet of the automatic mixing station is connected to the input end of the automatic feeder through rails; the automatic return system of the platform includes an automatic platform shuttle bus and a platform conveyor, and the automatic platform ferry The car is connected to the output end of the automatic mold release agent spraying machine through the track, and the input end of the platform conveyor is connected to the output end of the platform automatic ferry car through the track. The platform ferry car, platform conveyor, automatic mixing The start switches of the station and the automatic feeder are connected with the control system, and the control system respectively controls the platform shuttle bus, platform conveyor, automatic mixing station and automatic feeder to start and complete their respective operation requirements according to the received signals.
优选的，所述自动搅拌站带有玻璃纤维自动配料装置，因为玻璃纤维重量很轻，所以需要单独配料，这样才能与较重的物料更好的配合均匀，所述布料箱上带有振动电机和喷涂装置，通过振动电机的振动使得物料更加顺畅的通过布料箱，喷涂装置使得物料以喷涂的方式来完成布料，这样布料更加均匀，布料效果好，所述自动搅拌站、振动电机和喷涂装置的开关均与控制系统相连接，控制系统根据接收到的信号分别控制自动搅拌站、振动电机和喷涂装置启动并完成各自的操作要求，这样能够实现操作的智能化控制，使得操作的更加精确，避免人工操作产生的不必要的误差，提高生产效率。Preferably, the automatic mixing station is equipped with an automatic glass fiber batching device. Because the glass fiber is very light in weight, separate batching is required, so that it can be better matched with heavier materials evenly. The distribution box is equipped with a vibrating motor And the spraying device, the vibration of the vibrating motor makes the material pass through the distribution box more smoothly, and the spraying device makes the material complete the distribution by spraying, so that the distribution is more uniform and the distribution effect is good. The automatic mixing station, the vibration motor and the spraying device All the switches are connected with the control system, and the control system respectively controls the automatic mixing station, vibrating motor and spraying device to start and complete their respective operation requirements according to the received signals, so as to realize the intelligent control of the operation and make the operation more accurate. Avoid unnecessary errors caused by manual operation and improve production efficiency.
优选的，所述自动码垛输送系统及养护系统包括自动平台输入机，全自动码垛机、自动养护窑和自动平台输出机，所述自动平台输入机输入端通过轨道与所述振动台后端相连接，所述自动平台输入机输出端通过轨道与所述全自动码垛机相连，所述全自动码垛机在所述养护窑外移动并运行于所述自动平台输入机、自动平台输出机之间，在所述养护窑内设有温度传感器和湿度传感器，在控制系统内输入需要的温度范围和湿度范围，通过温度传感器和湿度传感器反馈的温度和湿度对养护窑内的温度和湿度调节，来达到养护的目的，养护一定的时间后再由自动平台输出机输出并送到成品货仓中心，所述自动平台输入机、全自动码垛机、自动养护窑、自动平台输出机的启动开关均与控制系统相连接，控制系统根据接收到的信号分别控制自动平台输入机、全自动码垛机、自动养护窑、自动平台输出机启动并完成各自的操作要求。Preferably, the automatic palletizing conveying system and maintenance system include an automatic platform input machine, a fully automatic palletizer, an automatic curing kiln and an automatic platform output machine, and the input end of the automatic platform input machine passes through the track and the vibrating table. The output end of the automatic platform input machine is connected with the automatic palletizer through rails, and the automatic palletizer moves outside the curing kiln and runs on the automatic platform input machine and the automatic platform. Between the output machines, a temperature sensor and a humidity sensor are provided in the curing kiln, and the required temperature range and humidity range are input in the control system, and the temperature and humidity fed back by the temperature sensor and the humidity sensor have an effect on the temperature and humidity in the curing kiln. Humidity adjustment to achieve the purpose of maintenance. After a certain period of maintenance, the automatic platform output machine is output and sent to the finished product warehouse center. The automatic platform input machine, automatic palletizer, automatic curing kiln, and automatic platform output machine The start switches of each machine are connected with the control system, and the control system respectively controls the automatic platform input machine, automatic palletizer, automatic curing kiln, and automatic platform output machine to start and complete their respective operation requirements according to the received signals.
优选的，所述布料成型系统为一次二次布料成型系统，所述布料成型系统包括布料箱、喷泵机和底模，所述布料箱通过轨道与所述自动送料机的输出端相连，所述布料箱连接有动力喷涂装置并通过所述动力喷涂装置实现前后移动向所述底模中布料，所述底模位于所述轨道上方的平台上，完成一次布料成型操作之后，将降噪机构放置到成型的声屏障面板上，继续进行布料成型操作，完成二次布料成型操作，所述布料箱、喷泵机和动力喷涂装置的启动开关均与控制系统相连接，控制系统根据接收到的信号分别控制布料箱、喷泵机和动力喷涂装置启动并完成各自的操作要求。Preferably, the cloth forming system is a primary and secondary cloth forming system, and the cloth forming system includes a cloth box, a jet pump machine and a bottom mold, and the cloth box is connected to the output end of the automatic feeder through rails, so that The material distribution box is connected with a power spraying device, and through the power spraying device, it can move back and forth to distribute the material in the bottom mold. The bottom mold is located on the platform above the track. After completing a cloth forming operation, the noise reduction mechanism Place it on the formed sound barrier panel, continue the cloth forming operation, and complete the secondary cloth forming operation. The start switches of the cloth box, jet pump and power spraying device are all connected to the control system, and the control system is based on the received The signals respectively control the distribution box, the jet pump and the power spraying device to start and complete their respective operation requirements.
进一步优选的，在所述布料成型系统的下方设有振动密实系统，所述振动密实系统为设置在轨道下方的振动台，所述振动台通过振动台双侧固定装置将底模平台定位，在布料成型操作完成后，振动台将物料进行物料振动密实操作，所述振动台前端通过轨道与所述平台自动输送机输出端相连。所述底模位于所述振动台上方的平台上，振动台上方的平台由振动台双侧固定装置将底模平台定位，带有振动电机和喷涂装置的布料箱在动力装置的作用下向前移动，将物料喷入底模中，之后布料箱在在动力装置的作用下向后移动回到送料机的下方，同时振动台振动，将底模中成型的声屏障振捣密实，完成声屏障面板的制作，然后工人将降噪机构放置到成型的声屏障面板上，将带有声屏障的平台经平台自动输送机输送至二次布料机振动处，将物料进行布料振动密实，进行二次布料及振动完成声屏障成品的制作，所述布料箱、喷泵机、振动台和动力喷涂装置的启动开关均与控制系统相连接，控制系统根据接收到的信号分别控制布料箱、喷泵机、振动台和动力喷涂装置启动并完成各自的操作要求。Further preferably, a vibration compaction system is provided below the cloth forming system, the vibration compaction system is a vibrating table arranged under the track, and the vibrating table positions the bottom mold platform through the fixing devices on both sides of the vibrating table, After the cloth forming operation is completed, the vibrating table will vibrate and compact the material, and the front end of the vibrating table is connected to the output end of the platform automatic conveyor through a track. The bottom mold is located on the platform above the vibrating table, and the platform above the vibrating table is positioned by the fixing device on both sides of the vibrating table, and the distribution box with the vibrating motor and the spraying device moves forward under the action of the power device Move, spray the material into the bottom mold, and then the distribution box moves backward under the action of the power device and returns to the bottom of the feeder, and at the same time the vibrating table vibrates to vibrate and compact the sound barrier formed in the bottom mold to complete the sound barrier The production of the panel, and then the worker places the noise reduction mechanism on the formed sound barrier panel, and transports the platform with the sound barrier to the vibration place of the secondary distribution machine through the platform automatic conveyor, and vibrates and compacts the material for secondary distribution. and vibration to complete the production of the sound barrier finished product, the start switches of the distribution box, jet pump machine, vibration table and power spraying device are all connected with the control system, and the control system controls the distribution box, jet pump machine, The vibrating table and power spray unit start up and complete their respective operational requirements.
所述GFRC非金属声屏障流水生产线的生产流水线，具体包括以下几个步骤，将控制程序设计好编入控制系统，由控制系统控制完成以下操作：（1）物料输送：物料自动进入物料自动配送系统的自动搅拌站内进行自动搅拌，然后经由自动送料机输送到布料成型系统中的布料箱中；（2）自动喷脱模剂及平台输送：在物料配送的同时，带有模具的平台通过轨道自动进入自动喷脱模剂机处，自动喷脱模剂机对模具喷涂脱模剂，自动完成喷涂工作后，带有模具的平台由平台输送机输送到摆渡车等待区，自动摆渡车将等待区中的平台输送到摆渡车就绪区，将带有模具的平台输送至自动平台输送机，由自动平台输送机通过轨道输送到布料箱下方；（3）布料成型及振动密实：振动台上方的平台由振动台双侧固定装置将底模平台定位；带有振动电机和喷涂装置的布料箱在动力装置的作用下向前移动，将物料喷入底模中，之后布料箱在动力装置的作用下向后移动回到送料机的下方，同时振动台振动，将底模中成型的声屏障振捣密实，完成声屏障面板的制作，然后工人将降噪机构放置到成型的声屏障面板上，将带有声屏障的平台经平台自动输送机输送至二次布料机振动处，将物料进行布料振动密实，进行二次布料及振动完成声屏障成品的制作；(4)声屏障养护：平台自动输入机将带有声屏障的平台输送到全自动码垛机上，码垛机自动运行至指定位置，将带有声屏障的平台移送入养护窑中进行养护；养护完成后，码垛机自动将带有声屏障的平台送至自动平台输出机上；(5)整理脱模：自动平台输出机将带有声屏障的平台输送到吸盘脱模机上进行脱模，脱模后将成品声屏障由成品输送机输送至成品货仓中心，然后空的底模平台经由平台自动清扫机清扫完好后，然后继续开始下一轮循环操作；(6)声屏障成品货运：成品输送机上的声屏障被输送至成品货仓中心进行自然养护、质检直至出厂。The production line of the GFRC non-metallic sound barrier production line specifically includes the following steps. The control program is designed and programmed into the control system, and the control system controls to complete the following operations: (1) Material transportation: the material automatically enters the material and automatically distributes Automatic mixing is carried out in the automatic mixing station of the system, and then transported to the material box in the material forming system through the automatic feeder; (2) Automatic spraying of release agent and platform delivery: while the material is being delivered, the platform with the mold passes through the track Automatically enter the automatic release agent spraying machine, and the automatic spray release agent sprays the release agent on the mold. After the spraying work is completed automatically, the platform with the mold is transported by the platform conveyor to the waiting area of the shuttle bus, and the automatic shuttle bus will wait The platform in the area is transported to the ferry car ready area, and the platform with the mold is transported to the automatic platform conveyor, which is transported to the bottom of the cloth box through the track by the automatic platform conveyor; (3) Cloth forming and vibration compaction: above the vibrating table The platform is positioned by the fixing device on both sides of the vibrating table; the material distribution box with the vibration motor and the spraying device moves forward under the action of the power device, and the material is sprayed into the bottom mold, and then the material distribution box under the action of the power device Move back to the bottom of the feeder, while the vibrating table vibrates to vibrate and compact the sound barrier formed in the bottom mold to complete the production of the sound barrier panel, and then the worker places the noise reduction mechanism on the formed sound barrier panel, The platform with the sound barrier is transported to the vibration place of the secondary distribution machine through the platform automatic conveyor, and the material is distributed and vibrated compactly, and the secondary distribution and vibration are performed to complete the production of the finished sound barrier; (4) Sound barrier maintenance: automatic input of the platform The machine transports the platform with the sound barrier to the fully automatic palletizer, and the palletizer automatically runs to the designated position, and moves the platform with the sound barrier into the curing kiln for maintenance; after the maintenance is completed, the palletizer automatically puts the (5) Finishing and demoulding: the automatic platform output machine transports the platform with the sound barrier to the suction cup demoulding machine for demoulding, and after demoulding, the finished sound barrier is transported to the finished product by the finished product conveyor Warehouse center, and then the empty bottom mold platform is cleaned by the platform automatic cleaning machine, and then continue to start the next round of cycle operation; (6) Sound barrier finished product shipping: the sound barrier on the finished product conveyor is transported to the finished product warehouse center for cleaning Natural maintenance, quality inspection until delivery.
与现有技术相比，本发明的有益效果是：1.结构设计合理；2.采用流水线操作，替代了以前的完全采用工人手工操作，改善了工人的工作环境，大幅度降低了工人的劳动强度，减少了生产成本，实现了生产由手工化向机械化智能化转变；3.提高了生产效率，保证了产品质量，满足了高铁用GFRC非金属声屏障大批量生产的需求；4.使得声屏障的生产更加的规范化、标准化，有利于企业长期稳定的发展。Compared with the prior art, the beneficial effects of the present invention are: 1. The structural design is reasonable; 2. The assembly line operation is adopted, which replaces the previous manual operation by workers, improves the working environment of the workers, and greatly reduces the labor of the workers. 3. Improve production efficiency, ensure product quality, and meet the needs of mass production of GFRC non-metallic sound barriers for high-speed rail; 4. Make sound The production of barriers is more standardized and standardized, which is conducive to the long-term and stable development of enterprises.
附图说明Description of drawings
图1为本发明的生产流程图。Fig. 1 is the production flowchart of the present invention.
图2为本发明的自动脱模系统的生产流程图。Fig. 2 is the production flowchart of the automatic demoulding system of the present invention.
图3为本发明的布料成型系统的位置示意图。Fig. 3 is a schematic diagram of the location of the cloth forming system of the present invention.
具体实施方式Detailed ways
下面通过非限定性的实施例并结合附图对本发明作进一步的说明：The present invention will be further described below in conjunction with accompanying drawing by non-limiting embodiment:
图中1-3给出了本发明的第一种实施方式：一种GFRC非金属声屏障生产流水线，GFRC是1种以含添加剂的水泥砂浆作基材，玻璃纤维作增强材料，经过特殊工艺加工而成的无机复合材料，因为具有重量轻、设计弹性大、环保、有效隔音、高品质、耐用和安装快等优良品质，得到了广泛的应用，该GFRC非金属声屏障生产流水线，包括控制系统、平台自动输送系统、物料自动配送系统、布料成型系统、自动码垛输送系统、养护系统、自动脱模系统和平台摆渡车自动回送系统，所述平台自动输送系统、物料自动配送系统、布料成型系统、自动码垛输送系统、养护系统、自动脱模系统和平台摆渡车自动回送系统均与控制系统相连接，所述物料自动配送系统设于所述平台自动输送系统的上方，所述平台自动输送系统、物料自动配送系统通过轨道与所述布料成型系统相连接，所述布料成型系统的输出端通过轨道与所述自动码垛输送系统的入口相连接，所述自动码垛输送系统通过轨道与养护系统相连接，所述养护系统的出口通过轨道与自动脱模系统相连接，所述自动脱模系统通过轨道与所述平台摆渡车自动回送系统相连接，所述平台摆渡车自动回送系统通过轨道与所述平台自动输送系统相连接。Figure 1-3 shows the first embodiment of the present invention: a GFRC non-metallic sound barrier production line, GFRC is a kind of cement mortar containing additives as the base material, glass fiber as the reinforcing material, through a special process The processed inorganic composite material has been widely used because of its light weight, large design flexibility, environmental protection, effective sound insulation, high quality, durability and fast installation. The GFRC non-metallic sound barrier production line includes control system, platform automatic conveying system, material automatic distribution system, cloth forming system, automatic palletizing conveying system, maintenance system, automatic demoulding system and platform shuttle car automatic return system, the platform automatic conveying system, material automatic The molding system, automatic palletizing and conveying system, maintenance system, automatic demoulding system and platform shuttle car automatic return system are all connected to the control system. The automatic material distribution system is set above the automatic conveying system of the platform. The automatic conveying system and the automatic material distribution system are connected to the cloth forming system through rails, the output end of the cloth forming system is connected to the entrance of the automatic palletizing conveying system through rails, and the automatic palletizing conveying system passes through The track is connected to the maintenance system, the outlet of the maintenance system is connected to the automatic demoulding system through the track, the automatic demoulding system is connected to the automatic return system of the platform ferry car through the track, and the platform ferry car is automatically returned The system is connected with the platform automatic conveying system through rails.
所述自动脱模系统包括吸盘脱模系统、平台自动清扫系统和自动喷脱模剂系统，所述吸盘脱模系统的一端与成品货仓中心相连接。运行时，带有声屏障单元板和模具的平台通过轨道运行到吸盘脱模系统处，利用吸盘的吸力将声屏障单元板与模具分离，然后声屏障单元板经过平台输送机输送到成品货仓中心，带有模具的平台通过轨道运行到平台自动清扫系统处，然后平台自动清扫系统将模具上残留的物料清理干净，保证模具的干净整洁，然后带有模具的平台继续运行到自动喷脱模剂系统处，自动喷脱模剂系统将模具上喷涂脱模剂，使得模具和声屏障单元板更加容易分离。The automatic demoulding system includes a suction cup demoulding system, an automatic platform cleaning system and an automatic spraying release agent system. One end of the suction cup demoulding system is connected to the center of the finished product warehouse. During operation, the platform with the sound barrier unit board and the mold runs to the suction cup demoulding system through rails, and the sound barrier unit board is separated from the mold by the suction of the suction cup, and then the sound barrier unit board is transported to the finished product warehouse center through the platform conveyor , the platform with the mold runs to the platform automatic cleaning system through the track, and then the platform automatic cleaning system cleans up the remaining materials on the mold to ensure that the mold is clean and tidy, and then the platform with the mold continues to run until the automatic spraying of the release agent At the system, the automatic spraying release agent system sprays the release agent on the mold, making it easier to separate the mold from the sound barrier unit board.
所述吸盘脱模系统包括吸盘脱模机和成品输送机，所述吸盘脱模机是由国鼎(南通)管桩有限公司生产的，所述吸盘脱模机的输入端通过轨道与所述自动平台输出机相连；所述平台自动清扫系统包括平台清扫机，所述平台清扫机是由安徽美腾特种电缆材料有限公司生产的，所述平台清扫机通过轨道与所述吸盘脱模机的输出端相连接，所述自动喷脱模剂系统包括自动喷脱模剂机，所述自动喷脱模剂机是由东毓(宁波)油压工业有限公司生产的，所述自动喷脱模剂机通过轨道与所述平台自动清扫机输出端相连，所述吸盘脱模机、平台清扫机和自动喷脱模剂机的启动开关均与控制系统相连接，控制系统根据接收到的信号分别控制吸盘脱模机、平台清扫机和自动喷脱模剂机启动并完成各自的操作要求。The suction cup demoulding system includes a suction cup demoulding machine and a finished product conveyor. The suction cup demoulding machine is produced by Guoding (Nantong) Pipe Pile Co., Ltd., and the input end of the sucking cup demoulding machine is connected to the The automatic platform output machine is connected; the platform automatic cleaning system includes a platform cleaning machine, and the platform cleaning machine is produced by Anhui Meiteng Special Cable Material Co., Ltd. The output end is connected, and the automatic spray release agent system includes an automatic spray release agent machine, which is produced by Dongyu (Ningbo) Oil Pressure Industry Co., Ltd., and the automatic spray release agent The agent machine is connected to the output end of the automatic cleaning machine of the platform through the track, and the start switches of the suction cup demoulding machine, the platform cleaning machine and the automatic spraying of the demoulding agent are all connected to the control system, and the control system respectively Control the start-up of the suction cup demoulding machine, platform cleaning machine and automatic spraying demoulding agent machine and complete their respective operation requirements.
所述平台自动输送系统包括平台自动摆渡车就绪区和平台输送机，所述平台自动摆渡车就绪区的出口通过轨道与所述平台输送机的输入端相连；所述物料自动配送系统包括自动搅拌站和自动送料机，所述自动搅拌站和自动送料机都是现有的产品，可以根据实际的需要去厂家采购所需要的规格型号的产品，安装之后即可使用，所述自动搅拌站的出口通过轨道与所述自动送料机的输入端相连；所述平台自动回送系统包括自动平台摆渡车和平台输送机，所述平台自动摆渡车通过轨道与所述自动喷脱模剂机的输出端相连，所述平台输送机输入端通过轨道与所述平台自动摆渡车输出端相连接，所述平台摆渡车、平台输送机、自动搅拌站、自动送料机的启动开关均与控制系统相连接，控制系统根据接收到的信号分别控制平台摆渡车、平台输送机、自动搅拌站、自动送料机启动并完成各自的操作要求。The platform automatic conveying system includes a platform automatic shuttle vehicle ready area and a platform conveyor, the outlet of the platform automatic shuttle vehicle ready area is connected to the input end of the platform conveyor through a track; the material automatic distribution system includes an automatic mixing Station and automatic feeder, the automatic mixing station and automatic feeding machine are all existing products, you can go to the manufacturer to purchase the required specifications and models according to actual needs, and you can use it after installation. The automatic mixing station The outlet is connected to the input end of the automatic feeder through the track; the automatic return system of the platform includes an automatic platform shuttle and a platform conveyor, and the automatic platform shuttle is connected to the output end of the automatic spray release agent machine through the track. connected, the input end of the platform conveyor is connected to the output end of the platform automatic shuttle bus through the track, and the start switches of the platform shuttle bus, platform conveyor, automatic mixing station, and automatic feeder are all connected to the control system, The control system respectively controls the platform shuttle bus, platform conveyor, automatic mixing station, and automatic feeder to start and complete their respective operation requirements according to the received signals.
所述自动搅拌站带有玻璃纤维自动配料装置，因为玻璃纤维重量很轻，所以需要单独配料，这样才能与较重的物料更好的配合均匀，所述布料箱上带有振动电机和喷涂装置，振动电机的功率可以根据实际的布料箱的大小来选择，这个可以咨询电机厂家，来选择合适的功率，实现资源的合理配置，通过振动电机的振动使得物料更加顺畅的通过布料箱，喷涂装置使得物料以喷涂的方式来完成布料，该装置采用的喷涂装置为高压喷涂装置，采用高压将布料箱内的物料以较大的压力喷涂出来，这样布料更加均匀、密实，物料之间的缝隙更小，布料效果好，所述自动搅拌站、振动电机和喷涂装置的开关均与控制系统相连接，控制系统根据接收到的信号分别控制自动搅拌站、振动电机和喷涂装置启动并完成各自的操作要求，这样能够实现操作的智能化控制，使得操作的更加精确，避免人工操作产生的不必要的误差，提高生产效率。The automatic mixing station is equipped with a glass fiber automatic batching device. Because the glass fiber is very light, it needs to be batched separately so that it can be better matched with heavier materials. The distribution box is equipped with a vibration motor and a spraying device , The power of the vibration motor can be selected according to the size of the actual distribution box. You can consult the motor manufacturer to choose the appropriate power to achieve a reasonable allocation of resources. Through the vibration of the vibration motor, the material can pass through the distribution box and the spraying device more smoothly. The material is sprayed to complete the distribution. The spraying device used in this device is a high-pressure spraying device, which uses high pressure to spray the material in the distribution box with a relatively high pressure, so that the distribution is more uniform and dense, and the gap between the materials is closer. Small size, good cloth effect, the switches of the automatic mixing station, vibrating motor and spraying device are all connected with the control system, and the control system controls the automatic mixing station, vibrating motor and spraying device to start and complete their respective operations according to the received signals Requirements, this can realize the intelligent control of the operation, make the operation more accurate, avoid unnecessary errors caused by manual operation, and improve production efficiency.
所述自动码垛输送系统及养护系统包括自动平台输入机，全自动码垛机、自动养护窑和自动平台输出机，所述全自动码垛机是中冶华天工程技术有限公司生产的，规格大小可根据实际厂房的大小和产品的日产量来挑选，所述自动养护窑是河北榆构建材有限公司生产的，温度和湿度可以根据自己的生产需要自行调整，所述自动平台输入机输入端通过轨道与所述振动台后端相连，所述自动平台输入机输出端通过轨道与所述全自动码垛机相连，所述全自动码垛机在所述养护窑外移动并运行于所述自动平台输入机、自动平台输出机之间，在所述养护窑内设有温度传感器和湿度传感器，在控制系统内输入需要的温度范围和湿度范围，通过温度传感器和湿度传感器反馈的温度和湿度对养护窑内的温度和湿度调节，来达到养护的目的，养护一定的时间后再由自动平台输出机输出并送到成品货仓中心，所述自动平台输入机、全自动码垛机、自动养护窑、自动平台输出机的启动开关均与控制系统相连接，控制系统根据接收到的信号分别控制自动平台输入机、全自动码垛机、自动养护窑、自动平台输出机启动并完成各自的操作要求。The automatic palletizing conveying system and maintenance system include an automatic platform input machine, a fully automatic palletizing machine, an automatic curing kiln and an automatic platform output machine. The fully automatic palletizing machine is produced by MCC Huatian Engineering Technology Co., Ltd. Specifications can be selected according to the size of the actual plant and the daily output of the product. The automatic curing kiln is produced by Hebei Yu Building Materials Co., Ltd. The temperature and humidity can be adjusted according to your own production needs. The automatic platform input machine is input end is connected with the rear end of the vibrating table through rails, and the output end of the automatic platform input machine is connected with the automatic palletizer through rails, and the automatic palletizer moves outside the curing kiln and runs on the Between the automatic platform input machine and the automatic platform output machine, a temperature sensor and a humidity sensor are provided in the curing kiln, and the required temperature range and humidity range are input in the control system, and the temperature and humidity are fed back by the temperature sensor and the humidity sensor. Humidity adjusts the temperature and humidity in the curing kiln to achieve the purpose of curing. After a certain period of curing, it will be output by the automatic platform output machine and sent to the finished product warehouse center. The automatic platform input machine, automatic palletizer, The start switches of the automatic curing kiln and the automatic platform output machine are connected with the control system, and the control system respectively controls the automatic platform input machine, the automatic palletizer, the automatic curing kiln, and the automatic platform output machine to start and complete their respective tasks according to the received signals. operating requirements.
所述布料成型系统为一次二次布料成型系统，所述布料成型系统包括布料箱、喷泵机和底模，所述布料箱通过轨道与所述自动送料机的输出端相连，所述布料箱连接有动力喷涂装置并通过所述动力喷涂装置实现前后移动向所述底模中布料，所述底模位于所述轨道上方的平台上，完成一次布料成型操作之后，将降噪机构放置到成型的声屏障面板上，继续进行布料成型操作，完成二次布料成型操作，所述布料箱、喷泵机和动力喷涂装置的启动开关均与控制系统相连接，控制系统根据接收到的信号分别控制布料箱、喷泵机和动力喷涂装置启动并完成各自的操作要求。The cloth forming system is a primary and secondary cloth forming system. The cloth forming system includes a cloth box, a jet pump and a bottom mold. The cloth box is connected to the output end of the automatic feeder through rails. Connected with a power spraying device, the power spraying device is used to move back and forth to distribute the material in the bottom mold. The bottom mold is located on the platform above the track. After completing a cloth forming operation, the noise reduction mechanism is placed in the forming On the sound barrier panel of the sound barrier panel, the cloth forming operation is continued to complete the second cloth forming operation. The start switches of the cloth box, the jet pump and the power spraying device are all connected to the control system, and the control system controls them respectively according to the received signals. The distribution box, spray pump and power spraying device start and complete their respective operation requirements.
在所述布料成型系统的下方设有振动密实系统，所述振动密实系统为设置在轨道下方的振动台，所述振动台是由深圳市港龙混凝土有限公司生产的，振动的力度和频率根据实际情况可以选择不同的规格，所述振动台通过振动台双侧固定装置将底模平台定位，在布料成型操作完成后，振动台将物料进行物料振动密实操作，所述振动台前端通过轨道与所述平台自动输送机输出端相连。所述底模位于所述振动台上方的平台上，振动台上方的平台由振动台双侧固定装置将底模平台定位，带有振动电机和喷涂装置的布料箱在动力装置的作用下向前移动，将物料喷入底模中，之后布料箱在在动力装置的作用下向后移动回到送料机的下方，同时振动台振动，将底模中成型的声屏障振捣密实，完成声屏障面板的制作，然后工人将降噪机构放置到成型的声屏障面板上，将带有声屏障的平台经平台自动输送机输送至二次布料机振动处，将物料进行布料振动密实，进行二次布料及振动完成声屏障成品的制作，所述布料箱、喷泵机、振动台和动力喷涂装置的启动开关均与控制系统相连接，控制系统根据接收到的信号分别控制布料箱、喷泵机、振动台和动力喷涂装置启动并完成各自的操作要求。A vibrating compaction system is provided below the cloth forming system, and the vibratory compacting system is a vibrating table arranged under the track. The vibrating table is produced by Shenzhen Ganglong Concrete Co., Ltd., and the strength and frequency of vibration are based on Different specifications can be selected according to the actual situation. The vibrating table positions the bottom mold platform through the fixing devices on both sides of the vibrating table. The output ends of the platform automatic conveyors are connected. The bottom mold is located on the platform above the vibrating table, and the platform above the vibrating table is positioned by the fixing device on both sides of the vibrating table, and the distribution box with the vibrating motor and the spraying device moves forward under the action of the power device Move, spray the material into the bottom mold, and then the distribution box moves backward under the action of the power device and returns to the bottom of the feeder, and at the same time the vibrating table vibrates to vibrate and compact the sound barrier formed in the bottom mold to complete the sound barrier The production of the panel, and then the worker places the noise reduction mechanism on the formed sound barrier panel, and transports the platform with the sound barrier to the vibration place of the secondary distribution machine through the platform automatic conveyor, and vibrates and compacts the material for secondary distribution. and vibration to complete the production of the sound barrier finished product, the start switches of the distribution box, jet pump machine, vibration table and power spraying device are all connected with the control system, and the control system controls the distribution box, jet pump machine, The vibrating table and power spray unit start up and complete their respective operational requirements.
所述GFRC非金属声屏障流水生产线的生产流水线，具体包括以下几个步骤，将控制程序设计好编入控制系统，有控制系统控制完成以下操作：（1）物料输送：物料自动进入物料自动配送系统的自动搅拌站内进行自动搅拌，然后经由自动送料机通过轨道输送到布料成型系统中的布料箱中；（2）自动喷脱模剂及平台输送：在物料配送的同时，带有模具的平台通过轨道自动进入自动喷脱模剂机处，自动喷脱模剂机对模具喷涂脱模剂；自动完成喷涂工作后，带有模具的平台由平台输送机输送到摆渡车等待区，自动摆渡车将等待区中的平台输送到摆渡车就绪区，将带有模具的平台输送至自动平台输送机，由自动平台输送机输送到布料箱下方；（3）布料成型及振动密实：振动台上方的平台由振动台双侧固定装置将底模平台定位；带有振动电机和喷涂装置的布料箱在动力装置的作用下向前移动，将物料喷入底模中，之后布料箱在在动力装置的作用下向后移动回到送料机的下方，同时振动台振动，将底模中成型的声屏障振捣密实，完成声屏障面板的制作，然后工人将降噪机构放置到成型的声屏障面板上，将带有声屏障的平台经平台自动输送机输送至二次布料机振动处，将物料进行布料振动密实，进行二次布料及振动完成声屏障成品的制作；(4)声屏障养护：平台自动输入机通过轨道将带有声屏障的平台输送到全自动码垛机上，码垛机自动运行至指定位置，将带有声屏障的平台移送入养护窑中进行养护；养护完成后，码垛机自动将带有声屏障的平台通过轨道送至自动平台输出机上；(5)整理脱模：自动平台输出机将带有声屏障的平台通过轨道输送到吸盘脱模机处，吸盘脱模机对带有模具的声屏障单元板进行脱模，将声屏障单元板与模具分离后，将成品声屏障由成品输送机通过轨道输送至成品货仓中心，然后空的底模平台通过轨道经由平台自动清扫机清扫完好后，然后继续开始下一轮循环操作；(6)声屏障成品货运：成品输送机上的声屏障被输送至成品货仓中心进行自然养护、质检直至出厂。The production line of the GFRC non-metallic sound barrier production line specifically includes the following steps. The control program is designed and programmed into the control system, and the control system controls to complete the following operations: (1) Material transportation: the material automatically enters the material and automatically distributes Automatic mixing is carried out in the automatic mixing station of the system, and then transported to the material box in the material forming system through the track by the automatic feeder; (2) Automatic spraying of release agent and platform delivery: while the material is delivered, the platform with the mold Automatically enter the automatic release agent spraying machine through the track, and the automatic spray release agent sprays the release agent on the mold; after the automatic spraying work is completed, the platform with the mold is transported to the waiting area of the shuttle bus by the platform conveyor, and the automatic shuttle bus Transport the platform in the waiting area to the ready area of the shuttle bus, transport the platform with the mold to the automatic platform conveyor, and then transport it to the bottom of the cloth box by the automatic platform conveyor; (3) Fabric forming and vibration compaction: above the vibrating table The platform is positioned by the fixing device on both sides of the vibrating table; the material distribution box with the vibration motor and the spraying device moves forward under the action of the power device, and the material is sprayed into the bottom mold, and then the material distribution box is on the power device. Under the action, it moves back to the bottom of the feeder, and at the same time, the vibrating table vibrates to vibrate and compact the sound barrier formed in the bottom mold to complete the production of the sound barrier panel, and then the worker places the noise reduction mechanism on the formed sound barrier panel , the platform with the sound barrier is transported to the vibration place of the secondary distribution machine through the platform automatic conveyor, the material is subjected to cloth vibration and compaction, and the secondary distribution and vibration are carried out to complete the production of the finished sound barrier; (4) Sound barrier maintenance: platform automatic The input machine transports the platform with sound barrier to the automatic palletizer through the track, and the palletizer automatically runs to the designated position, and moves the platform with sound barrier into the curing kiln for maintenance; after the maintenance is completed, the palletizer automatically puts the The platform with the sound barrier is sent to the automatic platform output machine through the track; (5) sorting and demoulding: the automatic platform output machine transports the platform with the sound barrier to the suction cup demoulding machine through the rails, and the suction cup demoulding machine is used for the mold. The sound barrier unit plate is demoulded, and after the sound barrier unit plate is separated from the mold, the finished sound barrier is transported to the center of the finished product warehouse by the finished product conveyor through the track, and then the empty bottom mold platform is cleaned intact through the track through the platform automatic cleaning machine (6) Sound barrier finished product shipment: The sound barrier on the finished product conveyor is transported to the finished product warehouse center for natural maintenance, quality inspection and delivery.
上述实施例对本发明做了详细说明。当然，上述说明并非对本发明的限制，本发明也不仅限于上述例子，相关技术人员在本发明的实质范围内所作出的变化、改型、添加或减少、替换，也属于本发明的保护范围。The above-mentioned embodiments illustrate the present invention in detail. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples, and the changes, modifications, additions or subtractions, and replacements made by those skilled in the art within the essential scope of the present invention also belong to the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810448739.7ACN108582458A (en) | 2018-05-11 | 2018-05-11 | A kind of GFRC non-metal sound barriers production line |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810448739.7ACN108582458A (en) | 2018-05-11 | 2018-05-11 | A kind of GFRC non-metal sound barriers production line |
| Publication Number | Publication Date |
|---|---|
| CN108582458Atrue CN108582458A (en) | 2018-09-28 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810448739.7APendingCN108582458A (en) | 2018-05-11 | 2018-05-11 | A kind of GFRC non-metal sound barriers production line |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication | Application publication date:20180928 |