技术领域technical field
本发明涉及扁铁加工技术领域，具体涉及一种接地扁铁自动生产设备及其制造方法。The invention relates to the technical field of flat iron processing, in particular to an automatic production equipment for grounded flat iron and a manufacturing method thereof.
背景技术Background technique
接地扁铁常用于防雷接地的导体，用来焊避雷带，接地体还应埋设在土层电阻率较低和人们不常到达的地方。水平接地体的加工制作，一般使用镀锌扁铁。The grounding flat iron is often used as a conductor for lightning protection and grounding, and is used for welding lightning protection belts. The grounding body should also be buried in places with low resistivity of the soil layer and where people do not often visit. The processing and manufacture of horizontal grounding bodies generally use galvanized flat iron.
接地线的敷设：将接地扁钢事先调直、打眼、煨弯加工后，将扁钢沿墙吊起，在支持件一端将扁钢固定住，接地线距墙面间隙应为10mm～15mm，过墙时穿过保护套管，钢制套管必须与接地线做电气连通，接地干线在连接处进行焊接，末端预留或连接应符合设计规定。Laying of the grounding wire: After straightening, drilling and bending the grounding flat steel in advance, hoist the flat steel along the wall and fix the flat steel at one end of the support. The distance between the grounding wire and the wall should be 10mm to 15mm. When going through the wall, pass through the protective sleeve. The steel sleeve must be electrically connected with the grounding wire. The grounding trunk line should be welded at the connection, and the end reservation or connection should meet the design requirements.
但是现有的技术扁铁为进行安装连接，常需要对扁铁的两端进行打孔和折弯加工，现有技术多采用人工控制打孔机半自动的加工方式，对扁铁进行相应的加工处理，但是人工加工的加工精度受到的主观能动性较大，常出现较多的扁铁加工尺寸的不合格导致安装连接不便，其人工加工效率较低，劳动强度较大，难以形成一定行业标准，推动形成良好的生产效益；因此亟需针对扁铁加工形成全自动化加工生产，形成，保证良好的加工精度，形成统一的加工标准，以促进接地扁铁的市场效益 。However, in order to install and connect the flat iron in the existing technology, it is often necessary to punch and bend the two ends of the flat iron. In the prior art, the semi-automatic processing method of manually controlling the punching machine is used to process the flat iron accordingly. However, the processing accuracy of manual processing is subject to greater subjective initiative. There are often many unqualified flat iron processing dimensions, which leads to inconvenient installation and connection. The manual processing efficiency is low and the labor intensity is high. It is difficult to form a certain industry standard. Promote the formation of good production efficiency; therefore, it is urgent to form a fully automated processing production for flat iron processing, form, ensure good processing accuracy, and form a unified processing standard to promote the market benefits of grounded flat iron.
发明内容Contents of the invention
解决的技术问题Technical issues resolved
针对现有技术的不足，本发明提供了一种接地扁铁自动生产设备及其制造方法，旨在提供一种生产一体化、规模化和标准化的全自动的接地扁铁生产线。Aiming at the deficiencies of the prior art, the present invention provides an automatic production equipment for grounded flat irons and a manufacturing method thereof, aiming to provide a fully automatic production line for grounded flat irons with integrated production, large-scale and standardized production.
技术方案Technical solutions
为实现以上目的，本发明通过以下技术方案予以实现：To achieve the above object, the present invention is achieved through the following technical solutions:
一种接地扁铁自动生产设备，包括冲孔工作台、输送线支架、折弯结构、剪切结构和用于联动的控制系统，所述输送线支架分为上料支架和下料支架，且其分别共线设置在冲孔工作台的两侧，输送上料支架、冲孔工作台和下料支架共同设置有单向传动结构；所述折弯结构位于下料支架和冲孔工作台之间，所述剪切结构安装在冲孔工作台靠近上料支架的一端。An automatic production equipment for ground flat iron, including a punching table, a conveying line support, a bending structure, a shearing structure and a control system for linkage, the conveying line support is divided into a feeding support and a discharging support, and They are collinearly arranged on both sides of the punching workbench, and a one-way transmission structure is provided together with the feeding support, the punching workbench and the blanking workbench; the bending structure is located between the blanking support and the punching workbench. In between, the shearing structure is installed at the end of the punching table close to the feeding bracket.
一种接地扁铁自动生产制造方法，其特征在于，包括一下操作步骤：A kind of grounding flat iron automatic production and manufacturing method is characterized in that, comprises following operation steps:
S1：回零复位：对系统设备进行自动复位，包括各气缸、液压冲孔机和步进式阻挡结构；S1: Return to zero and reset: Automatically reset the system equipment, including each cylinder, hydraulic punching machine and step-by-step blocking structure;
S2：上料：通过上料支架配合其顶部均匀设置的电动滚轮结构实现对扁铁的自动输送，移动至挡位孔的第1孔处，步进式阻挡结构的挡板伸出第1孔位阻挡扁铁；S2: Feeding: Automatically convey the flat iron through the feeding bracket and the electric roller structure evenly arranged on the top, move to the first hole of the gear hole, and the baffle of the step-by-step blocking structure extends out of the first hole bit blocking flat iron;
S3：剪切：剪切结构根据系统选择的在上料的扁铁规格，判断是否需要剪切，若为6米规格则需要剪切，若为3米规格剪切结构不动作；S3: Shearing: The shearing structure judges whether it needs to be sheared according to the specification of the flat iron being loaded that is selected by the system. If it is 6 meters, it needs to be sheared. If it is 3 meters, the shearing structure does not act;
S4：冲孔：一号液压冲孔机进行冲孔，完成后挡板放行，扁铁分别先后步进移动至挡位孔的2、3、4、5孔位处，且每个孔位处步进式阻挡结构的挡板均伸出阻挡，其中2、3孔位，仅由一号液压冲孔机进行冲孔，4、5孔位一号液压冲孔机和二号液压冲孔机同时进行冲孔；S4: Punching: No. 1 hydraulic punching machine punches holes, and the rear baffle is released. The baffles of the step-by-step blocking structure are all stretched out to block, and the 2nd and 3rd holes are only punched by the No. 1 hydraulic punching machine, and the 4th and 5th hole positions are punched by the No. 1 hydraulic punching machine and the No. 2 hydraulic punching machine. Simultaneous punching;
S5：折弯：冲孔完成后，5孔位的挡板放行，扁铁移动至下料支架的右端定位气缸处被阻挡，折弯结构进行折弯处理；S5: Bending: After the punching is completed, the baffle plate at the 5-hole position is released, the flat iron moves to the right end of the blanking bracket and the positioning cylinder is blocked, and the bending structure is processed for bending;
S6：下料：折弯后的扁铁经下料支架配合其顶部均匀设置的电动滚轮结构完成成品输送。S6: Blanking: The bent flat iron passes through the blanking bracket and the electric roller structure evenly arranged on the top to complete the finished product delivery.
更进一步地，所述冲孔工作台的台面的左右两端分别安装有液压冲孔机，所述液压冲孔机的下模与台面的上侧面平齐，右侧的液压冲孔机位于剪切结构的左侧，左侧的液压冲孔机的左侧台面上开设有横向等间距5个挡位孔，所述挡位孔的水平中线与液压冲孔机下模之间的连线的共线。Furthermore, the left and right ends of the table top of the punching workbench are respectively equipped with hydraulic punching machines, the lower die of the hydraulic punching machine is flush with the upper side of the table top, and the hydraulic punching machine on the right is located On the left side of the cutting structure, there are 5 gear holes at equal intervals in the horizontal direction on the left table of the hydraulic punching machine on the left. collinear.
更进一步地，所述挡位孔的对应位置的台面的底部固定有步进式阻挡结构，所述步进式阻挡结构包括步进电机、单轴组件和阻挡气缸，所述步进电机用与单轴组件的丝杆连动，阻挡气缸通过支架与单轴组件的滑块相连接，所述阻挡气缸竖直设置，且其气杆的顶部固定有挡板，气杆上极限行程时挡板穿过挡位孔伸出台面。Furthermore, a stepping blocking structure is fixed on the bottom of the table at the corresponding position of the gear hole, and the stepping blocking structure includes a stepping motor, a single-axis assembly and a blocking cylinder, and the stepping motor is used with The screw rod of the single-axis assembly is linked, and the blocking cylinder is connected with the slider of the single-axis assembly through the bracket. The blocking cylinder is vertically arranged, and the top of the air rod is fixed with a baffle. Protrude out of the table through the gear hole.
更进一步地，所述传动结构为若干个与液压冲孔机下模共线固定有电动滚轮结构，所述电动滚轮结构的包括马达、连接架、支撑体和滚轮，所述滚轮转动连接在支撑体上，所述马达固定在支撑体上，且其传动轴与滚轮转轴之间采用同步带传动。Furthermore, the transmission structure is a plurality of motorized roller structures fixed in line with the lower die of the hydraulic punching machine. The motorized roller structure includes a motor, a connecting frame, a support body and a roller, and the rollers are rotatably connected to the support On the body, the motor is fixed on the support body, and a synchronous belt is used between its drive shaft and the roller shaft to drive.
更进一步地，所述电动滚轮结构通过连接架等间距安装在上料支架和下料支架的顶部以及台面的底部，台面上开设有矩形通槽，所述滚轮配合放置在矩形通槽内，且其底部超出台面的顶部，所有电动滚轮结构的滚轮顶部均平齐。Furthermore, the electric roller structure is installed on the top of the loading bracket and the unloading bracket and the bottom of the table at equal intervals through the connecting frame, and a rectangular through groove is opened on the table, and the rollers are matched and placed in the rectangular through groove, and The bottom extends beyond the top of the table, and all motorized roller configurations have roller tops that are flush.
更进一步地，所述挡位孔的左侧台面上固定安装有C型接近开关，且台面的中前部安装有触摸屏。Furthermore, a C-type proximity switch is fixedly installed on the left table of the gear hole, and a touch screen is installed on the middle front of the table.
更进一步地，所述下料支架的右端安装有用于限定扁铁折弯长度的定位气缸。Furthermore, the right end of the blanking bracket is equipped with a positioning cylinder for limiting the bending length of the flat iron.
更进一步地，所述扁铁在移动输送时，扁铁在冲孔工作台、上料支架或下料支架上时，对应设备上的电动滚轮结构动作，否则不动作。Furthermore, when the flat iron is moving and transported, when the flat iron is on the punching table, loading bracket or unloading bracket, the electric roller structure on the corresponding equipment will act, otherwise it will not operate.
有益效果Beneficial effect
本发明提供了一种接地扁铁自动生产设备及其制造方法，与现有公知技术相比，本发明的具有如下有益效果：The present invention provides a kind of ground flat iron automatic production equipment and its manufacturing method. Compared with the existing known technology, the present invention has the following beneficial effects:
1、本发明通过在冲孔工作台的两侧设计上料支架和下料支架，综合实现了接地扁铁的自动上料、自动加工和自动下料的全自动加工流程，通过自主设计的步进式阻挡结构实现对接地扁铁进行间歇式阻挡，配合冲孔工作台两侧设置的液压冲孔机，可以实现对接地扁铁的两端进行同时冲孔，以及连续冲孔；结构小巧简单，大大地提高接地扁铁冲孔效率和加工精度；全自动的生产流程大大地解放了人力，自动化加工特性，有利于保证产品质量、实现批量规模化生产、形成一套良好的行业标准，实现良好的生产效益。1. The present invention comprehensively realizes the automatic processing flow of automatic loading, automatic processing and automatic unloading of the ground flat iron by designing the loading bracket and the unloading bracket on both sides of the punching workbench. Through the self-designed steps The advanced blocking structure realizes the intermittent blocking of the grounded flat iron, and the hydraulic punching machine installed on both sides of the punching table can realize simultaneous punching and continuous punching of both ends of the grounded flat iron; the structure is compact and simple , greatly improving the punching efficiency and processing accuracy of grounded flat iron; the fully automatic production process greatly liberates manpower, and the automatic processing characteristics are conducive to ensuring product quality, realizing batch and large-scale production, forming a good set of industry standards, and realizing Good production efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明的生产线整体结构俯视图；Fig. 1 is a top view of the overall structure of the production line of the present invention;
图2为本发明的步进式阻挡结构示意图；Fig. 2 is a schematic diagram of a step-by-step blocking structure of the present invention;
图3为本发明的电动滚轮结构透视图；Fig. 3 is a perspective view of the electric roller structure of the present invention;
图4为本发明的支撑体透视图；Fig. 4 is a perspective view of a support body of the present invention;
图5为本发明的加工流程示意图；Fig. 5 is a schematic diagram of the processing flow of the present invention;
图中的标号分别代表：1-冲孔工作台；2-上料支架；3-下料支架；4-折弯结构；5-剪切结构；6-液压冲孔机；7-步进式阻挡结构；8-电动滚轮结构；9-C型接近开关；10-触摸屏；11-导向条；12-定位气缸；101-挡位孔；102-矩形通槽；701-步进电机；702-单轴组件；703-阻挡气缸；704-支架；705-挡板；801-马达；802-连接架；803-支撑体；804-滚轮；805-同步带传动。The labels in the figure respectively represent: 1- punching table; 2- feeding support; 3- unloading support; 4- bending structure; 5- shearing structure; Blocking structure; 8-electric roller structure; 9-C type proximity switch; 10-touch screen; 11-guide bar; 12-positioning cylinder; 101-shift hole; 102-rectangular slot; Single shaft assembly; 703-block cylinder; 704-bracket; 705-baffle; 801-motor; 802-connecting frame; 803-support body; 804-roller;
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例：Example:
本实施例的一种接地扁铁自动生产设备，参照图1-4：包括冲孔工作台1、输送线支架、折弯结构4、剪切结构5和用于联动的控制系统，输送线支架分为上料支架2和下料支架3，且其分别共线设置在冲孔工作台1的两侧，输送上料支架2、冲孔工作台1和下料支架3共同设置有单向传动结构；折弯结构4位于下料支架3和冲孔工作台1之间，剪切结构5安装在冲孔工作台1靠近上料支架2的一端。An automatic production equipment for ground flat iron in this embodiment, referring to Figures 1-4: including a punching table 1, a conveying line support, a bending structure 4, a shearing structure 5, and a control system for linkage, and a conveying line support It is divided into loading bracket 2 and unloading bracket 3, and they are respectively arranged on both sides of the punching table 1 on the same line. Structure; the bending structure 4 is located between the blanking support 3 and the punching table 1, and the shearing structure 5 is installed at the end of the punching table 1 close to the loading support 2.
冲孔工作台1的台面的左右两端分别安装有液压冲孔机6，液压冲孔机6的下模与台面的上侧面平齐，右侧的液压冲孔机6位于剪切结构5的左侧，左侧的液压冲孔机6的左侧台面上开设有横向等间距四个挡位孔101，挡位孔101的水平中线与液压冲孔机6下模之间的连线的共线。The left and right ends of the table top of the punching workbench 1 are respectively equipped with a hydraulic punching machine 6, the lower die of the hydraulic punching machine 6 is flush with the upper side of the table top, and the hydraulic punching machine 6 on the right is located at the bottom of the shearing structure 5. On the left side, on the left side table of the hydraulic punching machine 6 on the left side, there are four gear holes 101 at equal intervals in the transverse direction. Wire.
挡位孔101的对应位置的台面的底部固定有步进式阻挡结构7，步进式阻挡结构7包括步进电机701、单轴组件702和阻挡气缸703，步进电机701用与单轴组件702的丝杆连动，阻挡气缸703通过支架704与单轴组件702的滑块相连接，阻挡气缸703竖直设置，且其气杆的顶部固定有挡板705，气杆上极限行程时挡板705穿过挡位孔101伸出台面。The bottom of the table at the corresponding position of the gear hole 101 is fixed with a step-type blocking structure 7. The step-type blocking structure 7 includes a stepping motor 701, a single-axis assembly 702 and a blocking cylinder 703. The stepping motor 701 is used with the single-axis assembly The screw rod of 702 is interlocked, and the blocking cylinder 703 is connected with the slider of the single-axis assembly 702 through the bracket 704. The blocking cylinder 703 is vertically arranged, and the top of the air rod is fixed with a baffle plate 705, which stops when the upper limit stroke of the air rod. The plate 705 extends out of the table through the gear hole 101 .
传动结构为若干个与液压冲孔机6下模共线固定有电动滚轮结构8，电动滚轮结构8的包括马达801、连接架802、支撑体803和滚轮804，滚轮804转动连接在支撑体803上，马达801固定在支撑体803上，且其传动轴与滚轮804转轴之间采用同步带传动805。The transmission structure is that several electric roller structures 8 are fixed in line with the lower die of the hydraulic punching machine 6. The electric roller structure 8 includes a motor 801, a connecting frame 802, a support body 803 and a roller 804. The roller 804 is rotatably connected to the support body 803. Above, the motor 801 is fixed on the support body 803, and a synchronous belt drive 805 is used between its transmission shaft and the rotating shaft of the roller 804.
电动滚轮结构8通过连接架802等间距安装在上料支架2和下料支架3的顶部以及台面的底部，台面上开设有矩形通槽102，滚轮804配合放置在矩形通槽102内，且其底部超出台面的顶部，所有电动滚轮结构8的滚轮804顶部均平齐。The electric roller structure 8 is equidistantly installed on the top of the feeding support 2 and the unloading support 3 and the bottom of the table through the connecting frame 802. The table is provided with a rectangular slot 102, and the roller 804 is placed in the rectangular slot 102, and its The bottom exceeds the top of the table top, and the tops of the rollers 804 of all motorized roller structures 8 are flush.
挡位孔101的左侧台面上固定安装有C型接近开关9，且台面的中前部安装有触摸屏10，下料支架3的右端安装有用于限定扁铁折弯长度的定位气缸12。A C-type proximity switch 9 is fixedly installed on the left side table of the gear hole 101, and a touch screen 10 is installed on the middle front of the table, and a positioning cylinder 12 for limiting the bending length of the flat iron is installed on the right end of the blanking bracket 3.
冲孔工作台1上沿电动滚轮结构8的输送方向水平对称固定有导向条11，导向条11的相对内壁的端部向外切设有斜角；导向条11使用设计用于对接地扁铁的输送进行限位，防止发生跑偏。同时为了实现冲孔的稳定性，可以在冲孔工作台1的前侧安装一个可上下运动实现对接地扁铁压紧的气缸。On the punching workbench 1, a guide bar 11 is horizontally and symmetrically fixed along the conveying direction of the electric roller structure 8, and the end of the guide bar 11 opposite to the inner wall is provided with a bevel; The transportation is limited to prevent deviation. Simultaneously, in order to realize the stability of punching, a cylinder that can move up and down and realize pressing the ground flat iron can be installed on the front side of punching workbench 1.
工作原理：接地扁铁在电动滚轮结构8的输送作用下，经上料支架2移动至冲孔工作台1上，始端到达靠近折弯结构4一侧的液压冲孔机6时，步进式阻挡结构7开始进行阻挡，通过阻挡气缸703的顶升带动挡板705伸出挡位孔101对接地扁铁进行阻挡，同时液压冲孔机6下行进行冲孔作业，通过步进电机701和单轴组件702配合使用，实现挡板705先后穿个四个挡位孔101对接地扁铁实现阻挡并打孔，与此同时另一侧也可以实现在末端打孔；打孔完成后，而后进行剪切输送，送至折弯结构4进行折弯，其折弯定位通过下料支架3上的定位气缸12进行限定。Working principle: Under the action of the electric roller structure 8, the ground flat iron moves to the punching table 1 through the feeding bracket 2, and when the starting end reaches the hydraulic punching machine 6 on the side of the bending structure 4, the step-by-step The blocking structure 7 starts to block, and the jacking of the blocking cylinder 703 drives the baffle plate 705 to extend out of the gear hole 101 to block the grounded flat iron. At the same time, the hydraulic punching machine 6 goes down to carry out the punching operation. The shaft assembly 702 is used together to realize that the baffle plate 705 passes through four gear holes 101 successively to block and punch the ground flat iron, and at the same time, the other side can also realize punching at the end; after the punching is completed, then carry out Shearing and conveying is sent to the bending structure 4 for bending, and its bending positioning is limited by the positioning cylinder 12 on the blanking bracket 3 .
其中上述弯结构为自主研发，其专利号为：ZL201721277582.3。液压冲孔机6选用CH-70型冲孔机。Among them, the above-mentioned curved structure is independently developed, and its patent number is: ZL201721277582.3. Hydraulic punching machine 6 selects CH-70 type punching machine for use.
主要设备的参数设置：Parameter settings of main equipment:
液压系统最大工作压力： 70MPa；Maximum working pressure of the hydraulic system: 70MPa;
气动系统最大工作压力： 0.6MPa；The maximum working pressure of the pneumatic system: 0.6MPa;
气动系统额定工作压力： 0.3MPa；Pneumatic system rated working pressure: 0.3MPa;
接地扁铁规格： 长 3000 宽 50 厚 5 mm；Ground flat iron specifications: length 3000 width 50 thickness 5 mm;
长 6000 宽 50 厚 5 mm；Length 6000 width 50 thickness 5 mm;
生产节拍： 3min；Production beat: 3min;
电源电压： AC 380 V；Power supply voltage: AC 380 V;
设备安装时注意调节各地脚的高度使设备保持水平，上下料装置应与接地扁铁加工装置保持一直线，以保证接地扁铁能顺利通过各工位为宜，无卡阻。安装应具备相应的三相四线制电源及气源，安装地点应注意设备操作、维护和修理的必要空间。When installing the equipment, pay attention to adjusting the height of the feet to keep the equipment level. The loading and unloading device should be kept in a straight line with the grounding flat iron processing device to ensure that the grounding flat iron can pass through each station smoothly without jamming. The installation should have the corresponding three-phase four-wire power supply and air source, and the installation site should pay attention to the necessary space for equipment operation, maintenance and repair.
工作流程：参照图5：包括一下操作步骤：Workflow: Refer to Figure 5: Include the following steps:
S1：回零复位：对系统设备进行自动复位，包括各气缸、液压冲孔机6和步进式阻挡结构7；S1: Return to zero and reset: Automatically reset the system equipment, including each cylinder, hydraulic punching machine 6 and step-by-step blocking structure 7;
S2：上料：通过上料支架2配合其顶部均匀设置的电动滚轮结构8实现对扁铁的自动输送，移动至挡位孔101的第1孔处，步进式阻挡结构7的挡板伸出第1孔位阻挡扁铁；S2: Feeding: The flat iron is automatically conveyed through the feeding bracket 2 and the electric roller structure 8 uniformly arranged on the top, and moves to the first hole of the gear hole 101, and the baffle plate of the stepping blocking structure 7 stretches out Out of the first hole to block the flat iron;
S3：剪切：剪切结构5根据系统选择的在上料的扁铁规格，判断是否需要剪切，若为6米规格则需要剪切，若为3米规格剪切结构5不动作；S3: Shearing: The shearing structure 5 judges whether it needs to be sheared according to the specification of the flat iron being loaded by the system. If it is 6 meters, it needs to be sheared. If it is 3 meters, the shearing structure 5 does not act;
S4：冲孔：一号液压冲孔机6进行冲孔，完成后挡板放行，扁铁分别先后步进移动至挡位孔101的2、3、4、5孔位处，且每个孔位处步进式阻挡结构7的挡板均伸出阻挡，其中2、3孔位，仅由一号液压冲孔机6进行冲孔，4、5孔位一号液压冲孔机6和二号液压冲孔机6同时进行冲孔；S4: Punching: No. 1 hydraulic punching machine 6 performs punching, and the rear baffle is released, and the flat irons step and move to the positions 2, 3, 4, and 5 of the gear hole 101 respectively, and each hole The baffle plates at the step-by-step blocking structure 7 all stretch out to block, and the 2nd and 3rd holes are only punched by the No. 1 hydraulic punching machine 6, and the No. 1 hydraulic punching machine 6 and the No. 2 hydraulic punching machine 4 and 5th holes are punched. No. hydraulic punching machine 6 carries out punching simultaneously;
S5：折弯：冲孔完成后，5孔位的挡板放行，扁铁移动至下料支架3的右端定位气缸12处被阻挡，折弯结构4进行折弯处理；S5: Bending: After the punching is completed, the baffle plate at the 5th hole position is released, the flat iron moves to the right end of the blanking bracket 3 and the positioning cylinder 12 is blocked, and the bending structure 4 performs bending processing;
S6：下料：折弯后的扁铁经下料支架3配合其顶部均匀设置的电动滚轮结构8完成成品输送。S6: Blanking: The bent flat iron passes through the blanking bracket 3 and cooperates with the electric roller structure 8 evenly arranged on the top to complete the finished product delivery.
其中M4-7为安装在冲孔工作台11上的四个电动滚轮结构88；其中一号液压冲孔机6和二号液压冲孔机6分别为靠近折弯结构4和远离折弯结构4的液压冲孔机6。扁铁在移动输送时，扁铁在冲孔工作台1、上料支架2或下料支架3上时，对应设备上的电动滚轮结构8动作，否则不动作，可以很好地节约能源，降低成本。Among them, M4-7 are four electric roller structures 88 installed on the punching table 11; the No. 1 hydraulic punching machine 6 and the No. 2 hydraulic punching machine 6 are respectively close to the bending structure 4 and away from the bending structure 4 Hydraulic punching machine 6. When the flat iron is moving and conveying, when the flat iron is on the punching table 1, feeding bracket 2 or unloading bracket 3, the electric roller structure 8 on the corresponding equipment will move, otherwise it will not move, which can save energy and reduce cost.
本发明全自动的生产流程大大地解放了人力，自动化加工特性，有利于保证产品质量、实现批量规模化生产、形成一套良好的行业标准，实现良好的生产效益。The fully automatic production process of the present invention greatly liberates manpower, and the automatic processing characteristics are beneficial to ensure product quality, realize batch and large-scale production, form a set of good industry standards, and realize good production benefits.
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下，由语句“包括一个……”限定的要素，并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810595536.0ACN108551071A (en) | 2018-06-11 | 2018-06-11 | A kind of ground connection band iron automatic producing device and its manufacturing method |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810595536.0ACN108551071A (en) | 2018-06-11 | 2018-06-11 | A kind of ground connection band iron automatic producing device and its manufacturing method |
| Publication Number | Publication Date |
|---|---|
| CN108551071Atrue CN108551071A (en) | 2018-09-18 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810595536.0APendingCN108551071A (en) | 2018-06-11 | 2018-06-11 | A kind of ground connection band iron automatic producing device and its manufacturing method |
| Country | Link |
|---|---|
| CN (1) | CN108551071A (en) |
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| CN111431010A (en)* | 2020-05-13 | 2020-07-17 | 国网河南省电力公司濮阳供电公司 | Full-automatic processing system for grounding flat iron |
| CN114918613A (en)* | 2022-04-22 | 2022-08-19 | 中建三局安装工程有限公司 | Complete set of digital flat iron processing production line and production method |
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| CN207352453U (en)* | 2017-09-30 | 2018-05-11 | 无锡职业技术学院 | A kind of electrical system processed automatically for high-voltage line earthing or grounding means |
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| CN106984704A (en)* | 2017-05-26 | 2017-07-28 | 国家电网公司 | A kind of 4 points of ground connection band iron processing platform |
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| CN207352453U (en)* | 2017-09-30 | 2018-05-11 | 无锡职业技术学院 | A kind of electrical system processed automatically for high-voltage line earthing or grounding means |
| CN107774802A (en)* | 2017-11-30 | 2018-03-09 | 陈小初 | A kind of progressive die of jam plate punch forming |
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| RJ01 | Rejection of invention patent application after publication | Application publication date:20180918 | |
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