技术领域technical field
本发明涉及卷烟的生产方法，尤其涉及替代烟草薄片的生产方法。The invention relates to a production method of cigarettes, in particular to a production method of substitute tobacco sheets.
背景技术Background technique
随着人们生活水平的提高，人们的健康意识也日益增强，对环保产品的要求也日益强烈。而卷烟作为一种对人体健康有害的产品，对烟民来说具有极大的诱惑力，香烟中含有的尼古丁和焦油等成分，能缓解人们的精神压力和情绪紧张，而吸烟所产生的增强记忆力、调节情绪、提高反应速度、提高工作效率等多方面积极作用，也是烟民无法放弃吸烟的原因之一。With the improvement of people's living standards, people's health awareness is also increasing, and the requirements for environmentally friendly products are becoming increasingly strong. As a product that is harmful to human health, cigarettes are very attractive to smokers. The nicotine and tar contained in cigarettes can relieve people's mental stress and emotional tension, while the enhancement of smoking produces Memory, regulating emotions, improving reaction speed, improving work efficiency and many other positive effects are also one of the reasons why smokers cannot give up smoking.
传统烟草薄片的生产方法有辊压法和造纸法；其中辊压法因工艺技术落后已经被淘汰；造纸法是目前烟草薄片流行的生产方法，生产原料为烟梗、烟末和添加的少量纸浆，通过蒸馏、萃取等工序提取烟梗、烟末中的尼古丁和焦油，再通过抄造过程中的浸胶的方法将蒸馏萃取段提取的焦油等成份浸渍到薄片中。该生产工艺复杂，投资巨大，产品通过添加少量纸浆仅作为薄片的承载体，对整个卷烟的制作来说，并未完全真正的起到降低焦油含量的目的。Traditional tobacco sheet production methods include rolling method and papermaking method; the rolling method has been eliminated due to backward technology; papermaking method is currently a popular production method for tobacco sheet, and the raw materials for production are tobacco stems, tobacco powder and a small amount of pulp added , through distillation, extraction and other processes to extract tobacco stems, nicotine and tar in tobacco powder, and then impregnate the tar and other components extracted in the distillation extraction section into the thin slices through the dipping method in the papermaking process. The production process is complicated and the investment is huge, and the product is only used as the carrier of the sheet by adding a small amount of pulp, which does not fully and truly serve the purpose of reducing the tar content for the production of the whole cigarette.
因此，亟需一种不含尼古丁成分，且焦油含量低，同时又具有成瘾性的烟草薄片替代品。Therefore, there is an urgent need for a tobacco sheet substitute that does not contain nicotine, has low tar content, and has addictive properties.
发明内容Contents of the invention
发明目的：本发明的目的是提供一种以小茴香秸秆为原料替代烟草薄片的生产方法。Purpose of the invention: the purpose of the invention is to provide a production method using cumin stalks as a raw material instead of tobacco flakes.
技术方案：替代烟草薄片的生产方法，包括备料、制料和抄片三个步骤：Technical solution: a production method to replace tobacco sheets, including three steps of material preparation, material preparation and sheet copying:
(1)备料：将小茴香秸秆通过湿法浸泡后，切成3～5cm长；(1) Preparation: soak the cumin stalks by wet method and cut them into 3-5cm lengths;
(2)制料：将步骤(1)中切后的小茴香秸杆，经过汽蒸预处理、机械法处理制得的粗纤维浆料，经磨浆、压力筛选去除纤维束、浓缩后的浆料贮存备用；(2) Material preparation: the fennel stalks cut in step (1), the crude fiber slurry obtained through steaming pretreatment and mechanical treatment, remove fiber bundles through refining, pressure screening, and concentrate Slurry storage for standby;
(3)抄片：将步骤(2)中的浓缩后浆料稀释后，经脱水成型、压榨、干燥后制得薄片，再在薄片上喷涂香料。(3) Sheet making: After diluting the concentrated slurry in step (2), dehydration molding, pressing, and drying are performed to obtain thin slices, and then the thin slices are sprayed with spices.
步骤(1)中的湿法浸泡洗涤采用温度≦40℃的热水。The wet immersion washing in step (1) adopts hot water with a temperature≦40°C.
步骤(2)中的汽蒸温度≦80℃，时间为1～2小时。The steaming temperature in step (2)≦80°C, the time is 1-2 hours.
步骤(2)中采用分丝机和高浓磨浆机对所述小茴香秸秆进行机械法处理。In step (2), the fennel straw is mechanically processed by using a wire separator and a high-consistency refiner.
步骤(3)中的薄片由斜网抄片机对浆料脱水成型制得。The flakes in step (3) are made by dehydrating the slurry with an inclined wire sheet machine.
步骤(3)中的香料为小茴香籽研磨后配置的胶液。The spice in the step (3) is the glue liquid configured after the cumin seeds are ground.
工作原理：小茴香植物可作为卷烟生产中的特种降焦减害添加辅料，以替代再造烟叶生产时使用的纸浆、再造烟叶或部分烟叶，开发低害卷烟。小茴香秸秆是纯天然的植物，不含有任何对人体有毒有害成份，与烟草薄片不同点在于原料本身不含有尼古丁成份，烟气焦油含量和一氧化碳含量特别低等特征，降焦减害功效显著，可作为卷烟生产中的特种降焦减害添加辅料，替代再造烟叶生产时使用的纸浆、替代再造烟叶或部分烟叶，开发低害卷烟。Working principle: cumin plant can be used as a special tar-reducing and harm-reducing auxiliary material in cigarette production to replace pulp, reconstituted tobacco leaves or part of tobacco leaves used in the production of reconstituted tobacco leaves, and develop low-harm cigarettes. Cumin straw is a pure natural plant that does not contain any toxic and harmful ingredients to the human body. The difference from tobacco flakes is that the raw material itself does not contain nicotine, and the tar content and carbon monoxide content in the smoke are particularly low. It has a significant effect of reducing tar and harm. It can be used as a special tar-reducing and harm-reducing auxiliary material in cigarette production, to replace the pulp used in the production of reconstituted tobacco leaves, to replace reconstituted tobacco leaves or some tobacco leaves, and to develop low-harm cigarettes.
本发明原料上采用100％人工种植小茴香秸秆为原料，通过湿法浸泡、洗涤、汽蒸、分丝、高浓磨浆、低浓磨浆、筛选、浓缩等纯机械磨浆工艺生产小茴香薄片浆料，再通过配料、斜网成型、脱水压榨、干燥箱、喷胶、后干燥、碎片、称重、包装等工序后制得小茴香薄片，替代烟草薄片用于不同的卷纸制作中，以达到降低焦油含量的目的。The raw material of the present invention adopts 100% artificially planted fennel straw as raw material, and produces cumin through pure mechanical refining processes such as wet soaking, washing, steaming, shredding, high-consistency refining, low-consistency refining, screening, and concentration. Flake pulp, and then through batching, inclined wire forming, dehydration press, drying oven, glue spraying, post-drying, fragmentation, weighing, packaging and other processes to produce cumin flakes, which can be used in different roll paper production instead of tobacco flakes , in order to achieve the purpose of reducing the tar content.
有益效果：与烟草薄片的生产方法相比，本发明的优点是：用小茴香薄片完全替代或部分替代烟叶或再造烟叶，可达到显著降低卷烟烟气烟碱、焦油量、 CO指标的效果，使卷烟对吸烟人的健康危害降到最低；烟气中CO含量显著减少，减少环境污染。Beneficial effect: Compared with the production method of tobacco flakes, the advantage of the present invention is: using cumin flakes to completely replace or partially replace tobacco leaves or reconstituted tobacco leaves can achieve the effect of significantly reducing cigarette smoke nicotine, tar content, and CO indicators, The health hazards of cigarettes to smokers are minimized; the CO content in smoke is significantly reduced, reducing environmental pollution.
附图说明Description of drawings
图1为小茴香薄片工艺流程总图；Fig. 1 is a general diagram of the technical process of cumin flakes;
图2为备料工序工艺流程图；Fig. 2 is the process flow chart of preparation process;
图3为制料工序工艺流程图；Fig. 3 is a process flow diagram of the material preparation process;
图4为抄片工序工艺流程图。Figure 4 is a process flow diagram of the sheet copying process.
具体实施方式Detailed ways
如图1所示，小茴香薄片生产方法包括备料、制料和抄片三个步骤；洗净后的小秸秆通过汽蒸磨浆工艺制得小茴香薄片浆料，通过斜网抄片机抄造成均匀湿薄片，进压榨脱水，烘箱干燥后匀度一致的薄片喷涂小茴香籽磨成的粉料溶解后制得的液体香料，通过喷香的方法喷雾到薄片上形成。As shown in Figure 1, the production method of fennel flakes includes three steps of material preparation, material preparation and sheeting; the washed small straws are steamed and refined to prepare fennel flake pulp, which is copied by an inclined wire sheet machine. Create uniform wet flakes, press for dehydration, and after drying in an oven, the flakes with uniform uniformity are sprayed with liquid spices obtained by dissolving the powder made from fennel seeds, and sprayed on the flakes by the method of fragrance spraying to form.
如图2所示，首先将小茴香秸秆，放入浸泡池浸泡1小时左右，水温控制在 40℃，温度不宜高，避免营养成份溶出，控制原料水分含量在40％；同时通过洗涤器搅拌作用，洗涤表面的灰尘、泥沙等附着物，避免干法切料产生灰尘以污染环境；洗后物料经皮带输送机送入切料机切料口，切成3-5cm长的小秸秆，进入贮料仓暂时贮存备用。As shown in Figure 2, first put the fennel straw into the soaking tank for about 1 hour, the water temperature is controlled at 40°C, the temperature should not be high, to avoid the dissolution of nutrients, and the moisture content of the raw material is controlled at 40%; at the same time, it is stirred by the scrubber , wash the dust, silt and other attachments on the surface to avoid dust generated by dry cutting to pollute the environment; the washed material is sent to the cutting port of the cutting machine through the belt conveyor, cut into small straws of 3-5cm long, and enters The storage bin is temporarily stored for future use.
如图3所示，合格秸秆自贮料仓底部出料螺旋排出后，经计量螺旋送入汽蒸仓，秸秆在汽蒸仓内停留2小时，汽蒸仓温度控制在80℃，软化纤维，温度不宜过高，避免原料碳化及有效成份溶出，软化后的秸秆经汽蒸仓底部出料螺旋送出至分丝机，通过分丝机的挤压撕裂作用分离成单根纤维丝，减少后续磨浆的能耗，分丝后的浆料调浓至30％浓度后，经过高浓磨浆机磨浆处理，制得适宜的打浆度浆料贮存在磨后浆池中，浓度调节至4％浓度后，再经低浓磨浆机进一步细磨浆料，经两段压力筛筛选出大的纤维束，细浆经圆网浓缩机调浓后于贮存浆池备用。As shown in Figure 3, after the qualified straw is discharged from the bottom of the storage bin by the screw, it is sent into the steaming bin by the metering screw, and the straw stays in the steaming bin for 2 hours. The temperature of the steaming bin is controlled at 80°C to soften the fibers. The temperature should not be too high to avoid the carbonization of raw materials and the dissolution of active ingredients. The softened straw is sent to the splitting machine through the discharge screw at the bottom of the steaming chamber, and is separated into single fibers through the extrusion and tearing of the splitting machine, reducing the subsequent The energy consumption of pulping, the pulp after the separation is adjusted to a concentration of 30%, and it is refined by a high-consistency refiner to obtain a suitable beating degree and store it in the pulp tank after grinding, and the concentration is adjusted to 4 % concentration, the pulp is further refined by a low-consistency refiner, and the large fiber bundles are screened out by two-stage pressure sieves.
如图4所示，制料工序送来的合格浆料送入成浆池，搅拌均匀后由成浆泵输送至高位箱中，稳定浆料的压力和流量，高位箱下来的浆料经冲浆泵与浓白水槽的白水混合稀释至0.5％的浓度后，浆料送入稳浆箱稳定浆料的压力，进斜网成型器均匀脱水成湿纸页，斜网成型器脱出的白水一部分浓度较高，称之为浓白水，流入浓白水槽中，用于浆料冲浆使用，斜网成型器脱出的白水一部分浓度较低，称之为稀白水，流入稀白水槽中，用于浓白水槽补充用水。斜网成型器比长网抄片机脱水成型速度快，适合抄造疏松的纸页，透气度好，匀度好，纸页再经压榨部挤压脱水后进入前干燥部烘箱干燥，出前干燥后含水13％的薄片，再经喷胶机喷洒香料，香料主要成份为小茴香籽研磨后配置的胶液，再经后干燥部烘箱干燥成一定干度的薄片，由碎片机碎成3-5cm的块状薄片，经称重计量后打包入库销售。As shown in Figure 4, the qualified slurry sent from the material preparation process is sent to the slurry tank, and after being stirred evenly, it is transported to the high-level box by the slurry-forming pump to stabilize the pressure and flow of the slurry, and the slurry from the high-level box is washed. After the pulp pump is mixed with the white water in the concentrated white water tank and diluted to a concentration of 0.5%, the pulp is sent to the stock stabilization box to stabilize the pressure of the pulp, and then enters the inclined wire former to dehydrate evenly into wet paper sheets, and part of the white water released from the inclined wire former The concentration is higher, called concentrated white water, which flows into the concentrated white water tank, and is used for pulping. The part of the white water released from the inclined wire former has a lower concentration, called thin white water, which flows into the thin white water tank, and is used for pulping. Strong white sink refill water. Inclined wire former is faster than fourdrinier sheet machine in dehydration and forming speed. It is suitable for making loose paper sheets. It has good air permeability and good uniformity. The flakes with 13% water content are then sprayed with spices by a glue spraying machine. The main ingredient of the spices is the glue prepared after grinding cumin seeds, and then dried in an oven in the post-drying section to become thin slices with a certain dryness, and then crushed into 3-5cm by a chipper The bulk flakes are packaged and put into storage for sale after being weighed and measured.
通过以上方式试制的小茴香薄片卷烟，与添加烟草薄片的卷烟相比，经省级烟草研究部门测试和有关吸烟人员测试，口感舒适度、烟味、烟气流畅度等，小茴香薄片卷烟均好于添加烟草薄片的卷烟，而且随着小茴香薄片的添加量增加，口感舒适度烟气流畅度效果越来越好，因此，通过以上方法制得的小茴香薄片完全可以替代烟草薄片用于卷烟的制作中，达到降焦减害的目的，详见表1所示。Compared with the cigarettes added with tobacco flakes, the cumin flakes cigarettes trial-produced through the above methods have been tested by the provincial tobacco research department and relevant smokers in terms of taste comfort, smoke taste, smoke fluency, etc. It is better than cigarettes with added tobacco flakes, and with the increase of the amount of cumin flakes added, the effect of taste comfort and smoke fluency is getting better and better. Therefore, the cumin flakes prepared by the above method can completely replace tobacco flakes for In the production of cigarettes, the purpose of reducing tar and harm is achieved, as shown in Table 1 for details.
表1小茴香薄片和烟草薄片添加卷烟对比表Table 1 Comparison between cumin flakes and tobacco flakes added to cigarettes
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810335745.1ACN108477663A (en) | 2018-04-16 | 2018-04-16 | Substitute the production method of reconstituted tobacoo |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810335745.1ACN108477663A (en) | 2018-04-16 | 2018-04-16 | Substitute the production method of reconstituted tobacoo |
| Publication Number | Publication Date |
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| CN108477663Atrue CN108477663A (en) | 2018-09-04 |
| Application Number | Title | Priority Date | Filing Date |
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| CN201810335745.1APendingCN108477663A (en) | 2018-04-16 | 2018-04-16 | Substitute the production method of reconstituted tobacoo |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication | Application publication date:20180904 |