Invention content
Based on this, the object of the present invention is to provide a kind of dry polishing apparatus of ceramic polishing bistrique, with production efficiencyThe advantages of height, less energy consumption, product quality are high, production cost is low.
A kind of dry polishing apparatus of ceramic polishing bistrique, including stent and the Gan Pao mechanisms being arranged on stent;The dry throwing machineStructure includes bistrique driver, bistrique impeller, bistrique and grinding head cover;The output terminal of the bistrique driver is driven with the bistriqueIt connects and the bistrique is driven to rotate, for the bistrique to be driven to move up and down, the grinding head cover is provide with the bistrique impellerOn the bistrique;Air inlet and dust removal port are provided in the grinding head cover, is provided with to guide air-flow on the bistriqueGuide vane.
The dry polishing apparatus of ceramic polishing bistrique of the present invention is by setting Gan Pao mechanisms, air inlet and dedusting using grinding head coverMouth passes in and out high pressure cooling air respectively, and for bistrique while being polished to ceramic tile, high pressure cooling air is same to bistrique and ceramic tileWhen cool down, dust, abrasive dust can be discharged with high pressure cooling air from dust removal port, prevent dust, abrasive dust to porcelainBrick causes secondary injury.The dry polishing apparatus of ceramic polishing bistrique of the present invention efficiently solves production equipment occupation of land in the prior artArea is big, using technological deficiencies and the problem such as equipment is more, water resources consumption is big, water pollution is serious, production cost is high, both improvesProduction efficiency and product quality, and effectively reduce energy consumption.
Further, the Gan Pao mechanisms are fixed on a crossbeam, and the crossbeam is slidably arranged on the stent.
Further, the Gan Pao mechanisms further include grinding spindle, and one end of the grinding spindle is articulated in the crossbeamOn, the other end of the grinding spindle is connect with the bistrique, and the bistrique driver is bistrique driving motor, and the bistrique drivesThe output terminal of dynamic motor is sequentially connected through bistrique driving band with the grinding spindle.
Further, the bistrique impeller be bistrique pusher cylinder, the piston rod and bistrique of the bistrique pusher cylinderMain shaft is socketed.
Further, the bistrique includes upper bistrique, lower bistrique and abrading block, and the upper bistrique connects with the grinding spindleIt connects, the lower bistrique is connected between the upper bistrique and abrading block;The guide vane includes upper guide vane and lower water conservancy diversion leafPiece, the upper guide vane and lower guide vane are separately positioned on the upper bistrique and lower bistrique;The upper guide vane andThe tail end of lower guide vane is also respectively provided with baffle upper plate and chin spoiler.
Further, the grinding head cover is included along wherein two points of separated grinding head covers of timeline direction, described two points of millsThe both ends of head-shield pass through hinge and connection lock connection respectively;Multiple air inlets are provided at the top of the grinding head cover, it is describedDust removal port is arranged on the side of the grinding head cover, and the bottom end of the grinding head cover, which slopes inwardly, to be set.
Further, the swing mechanism being arranged on stent is further included, the swing mechanism includes swinging driver, describedSwinging driver is sequentially connected with the crossbeam, and the swinging driver is used to drive the crossbeam and Gan Pao mechanisms in stentReciprocally swinging.
Further, the swing mechanism further includes chain and sprocket wheel, and the swinging driver is oscillating motor, the pendulumThe output terminal of dynamic driver is sequentially connected with the sprocket wheel, and the chain engagement is arranged on the sprocket wheel, the chain and instituteCrossbeam is stated to connect and be used to drive crossbeam reciprocally swinging;The swing mechanism further includes swing gearbox, the swinging driverOutput terminal be sequentially connected through swing gearbox and the sprocket wheel.
Further, the ceramic tile feed mechanism for transmitting ceramic tile is further included, the ceramic tile feed mechanism is arranged on describedBelow Gan Pao mechanisms;The ceramic tile feed mechanism includes ceramic tile feeding motor, roller and conveyer belt, the conveyer belt and is arranged on instituteIt states on roller, the output terminal of the ceramic tile feeding motor is connect with the drum drive;The output terminal of the ceramic tile feeding motorIt is connect through a ceramic tile feed change case with the drum drive.
Further, final dusting mechanism is further included, the final dusting mechanism includes deduster, dust removing tube and dedusting windMachine;The deduster is connect with the dust removal port of the grinding head cover, the dust removing tube be connected to the deduster and dedusting fan itBetween.
Relative to the prior art, the dry polishing apparatus of ceramic polishing bistrique of the invention utilizes bistrique by setting Gan Pao mechanismsThe air inlet and dust removal port of cover pass in and out high pressure cooling air respectively, and for bistrique while being polished to ceramic tile, high pressure cooling is emptyGas is carried out at the same time bistrique and ceramic tile and cools, and dust, abrasive dust can be discharged with high pressure cooling air from dust removal port, preventsOnly dust, abrasive dust cause secondary injury to ceramic tile.The dry polishing apparatus of ceramic polishing bistrique of the present invention efficiently solves existing skillProduction equipment takes up a large area in art, using equipment is more, water resources consumption is big, water pollution is serious, production cost is high etc., technologies lackSunken and problem, not only improves production efficiency and product quality, but also effectively reduce energy consumption.The final dusting mechanism added can haveEffect ground recycles dust, abrasive dust, has saved resource, has protected environment.The dry polishing apparatus tool of ceramic polishing bistrique of the present inventionThere is the features such as production efficiency height, less energy consumption, product quality are high, production cost is low.The dry polishing apparatus of ceramic polishing bistrique of the present inventionHave the characteristics that production efficiency height, less energy consumption, product quality are high, production cost is low.
In order to better understand and implement, the invention will now be described in detail with reference to the accompanying drawings.
Specific embodiment
Fig. 2-Fig. 4 is please referred to, the dry polishing apparatus of ceramic polishing bistrique of the invention including stent 10, Gan Pao mechanisms 20, is swungMechanism 30, ceramic tile feed mechanism 40 and final dusting mechanism 50.The Gan Pao mechanisms 20 and swing mechanism 30 are arranged at describedOn stent 10, the Gan Pao mechanisms 20 are used to carry out ceramic tile dry throwing, and the swing mechanism 30 is used to that Gan Pao mechanisms 20 to be driven to existReciprocally swinging on stent 10;The ceramic tile feed mechanism 40 is arranged on 20 lower section of Gan Pao mechanisms, is used for as Gan Pao mechanisms20 transmission ceramic tiles;The final dusting mechanism 50 is connect with the Gan Pao mechanisms 20, and the final dusting mechanism 50 is used for dryIt throws the dust generated and abrasive dust carries out final dusting.
Specifically, Fig. 5-Figure 10 is please referred to, the Gan Pao mechanisms 20 of the present embodiment are fixed on a crossbeam 60, the horizontal strokeBeam 60 is slidably arranged on the stent 10.The Gan Pao mechanisms 20 include bistrique driver 21, bistrique impeller 22, bistrique masterAxis 23, bistrique 24 and grinding head cover 25.
The output terminal of the bistrique driver 21 is sequentially connected with the bistrique 24 and the bistrique 24 is driven to rotate, describedFor the bistrique 24 to be driven to move up and down, the grinding head cover 25 is located on the bistrique 24 bistrique impeller 22;The millAir inlet 251 and dust removal port 252 are provided on head-shield 25, the guide vane for guiding air-flow is provided on the bistrique 2426。
One end of the grinding spindle 23 is articulated on the crossbeam 60, the other end and the mill of the grinding spindle 23First 24 connection, the bistrique driver 21 is bistrique driving motor, and the output terminal of the bistrique driving motor drives through a bistriqueBand 27 is sequentially connected with the grinding spindle 23.Bistrique driver 21 drives bistrique driving band 27 to rotate, and bistrique driving band 27 drivesRotary bistrique main shaft 23 and the bistrique 24 being installed on it rotate.
The bistrique impeller 22 be bistrique pusher cylinder, 23 sets of piston rod and the grinding spindle of the bistrique pusher cylinderIt connects.By socket, in grinding spindle 23 when bistrique driver 21 drives and rotates, grinding spindle 23 will not be with bistrique pusher cylinderPiston rod interfere, when needing to adjust 24 height of bistrique, start bistrique pusher cylinder and push and is moved down on grinding spindle 23It is dynamic.
The bistrique 24 of the present embodiment include upper bistrique 241, lower bistrique 242 and abrading block 243, the upper bistrique 241 withThe grinding spindle 23 connects, and the lower bistrique 242 is connected between the upper bistrique 241 and abrading block 243;The guide vane26 include upper guide vane 261 and lower guide vane 262, and the upper guide vane 261 and lower guide vane 262 are separately positioned onOn the upper bistrique 241 and lower bistrique 242;The tail end of the upper guide vane 261 and lower guide vane 262 is also respectively provided withBaffle upper plate 263 and chin spoiler 264.
Bistrique 24 is continuously run using upper guide vane 261 and lower 262 two-stage of guide vane, guide vane, the pressure of air-flowPower is big, and air-flow will be elapsed largely outward, until rising therewith after encountering 25 wall of grinding head cover, so as to continuously form airCycle, the air-flow of rising are blown out with a large amount of dust, abrasive dust from dust removal port 252.
The appearance of upper guide vane 261 is the streamlined of applied aerodynamics principle manufacture, and such bistrique 24 can be usedThe power of very little can drive a large amount of air.The end face of upper guide vane 261 is the hollow structure form of crescent, in this wayHeat dissipation area can be increased.Baffle upper plate 263 can guide air-flow, and air-flow vertically blows to ceramic tile surface.
Between lower guide vane 262 and horizontal price markup are 30 ° to 70 °.Lower guide vane 262 is set as airfoil,And the outer end of lower guide vane 262 is wide, root is narrow, in order to increased throughput.The lower guide vane 262 of airfoilRun it is efficient, mute, Wind Volume can be generated and low energy consumption.
The present embodiment has preferably been uniformly arranged six lower guide vanes 262 around lower bistrique 242, and in upper bistrique12 upper guide vanes 261 have been uniformly arranged around 241.Upper guide vane 261 and lower guide vane 262 are aluminium alloy materialMaterial.The upper guide vane 261 of the present embodiment and lower guide vane 262 are preferably separately fixed at upper mill by blade fixing screwsFirst 241 and lower bistrique 242 on.
Generally 6-8 abrading block 243 of configuration, the type that abrading block 243 is configured are determined by the position at manufacturing procedure and place;It replacesDuring abrading block 243, grinding spindle 23 is promoted.
1 and Figure 12 are please referred to Fig.1, the grinding head cover 25 of the present embodiment is columnar structured.The grinding head cover of the present embodiment25 include passing through conjunction respectively along the wherein separated two points of grinding head covers 253 of timeline direction, the both ends of described two points of grinding head covers 253255 connection of page 254 and connection lock.The connection of grinding head cover 25 can be locked 255 and opened, make it by bistrique 24 when replacing abrading block 243Point grinding head cover 253 of side is opened, you can easily abrading block 243 is replaced.
The top of the grinding head cover 25 is provided with multiple air inlets 251, and air inlet 251 connects high pressure cooling air pipeRoad.The dust removal port 252 is arranged on the side of the grinding head cover 25, and the bottom end of the grinding head cover 25, which slopes inwardly, to be set, meshBe direction in order to change air-flow, uprush is directed to the direction of abrading block 243, is radiated to abrading block 243, and to porcelainMachining area is dusted on brick surface.
3 are please referred to Fig.1, in use, compressor need to be used to introduce high pressure cooling air in the air inlet 251 of grinding head cover 25,In this way when bistrique 24 rotates, bistrique 24 is in the environment of a cooling air, improves the efficiency of heat exchange.Meanwhile it leadsStream blade is accelerated with 24 high speed rotation of bistrique, cooling air, is accelerated on bistrique 241, lower bistrique 242 and guide vaneHeat scatters and disappears, and improves the whole radiating efficiency of bistrique 24.In addition, high pressure cooling air-flow blows to downwards ceramic tile surface by powderDirt, abrasive dust blow off workspace, prevent dust, abrasive dust secondary injury ceramic tile surface, and powerful air-flow blows afloat dust, abrasive dust, andIt is siphoned away through final dusting mechanism 50, completes the processing of the anhydrous dry throwing to ceramic tile.
Since the length of side of ceramic tile is typically larger than the diameter of bistrique 24, in order to completely process the entire brick face of ceramic tile, bistrique24 need to do a swing during ceramic tile is processed, that is, bistrique 24 will show tiles edges a distance;In addition, byIf do not swung in bistrique 24, the probability of the grinding in the middle part of ceramic tile is higher than the edge of ceramic tile, and ceramic tile surface will appear after processingThe high pattern in intermediate low both sides, in order to eliminate this phenomenon, bistrique 24 is during ceramic tile is processed, it is also desirable to it is swung,When swinging to ceramic tile end positions, slightly brief stay makes the time that ceramic tile both ends are ground longer, eliminates the injustice of ceramic tileWhole property, therefore the present embodiment is provided with the swing mechanism 30.
The swing mechanism 30 includes swinging driver 31, chain 32 and sprocket wheel 33.The swinging driver 31 with it is describedCrossbeam 60 is sequentially connected, and the swinging driver 31 is used to drive the crossbeam 60 and Gan Pao mechanisms 20 over the mount 10 toward physical pendulumIt is dynamic.
Referring to Fig. 2, the swinging driver 31 of the present embodiment is oscillating motor, the output of the swinging driver 31End is sequentially connected with the sprocket wheel 33, and the engagement of chain 32 is arranged on the sprocket wheel 33, the chain 32 and the crossbeam60 connect and for driving 60 reciprocally swinging of crossbeam;The swing mechanism 30 further includes swing gearbox, the swinging driver31 output terminal is sequentially connected through the swing gearbox with the sprocket wheel 33.Swinging driver 31 is driven by swinging gearboxSprocket wheel 33 rotates, and since sprocket wheel 33 is engaged with chain 32, sprocket wheel 33, which rotates, just drives entire crossbeam 60 to carry out reciprocally swinging.
The ceramic tile feed mechanism 40 of the present embodiment includes ceramic tile feeding motor 41, roller 42 and conveyer belt 43, describedConveyer belt 43 is arranged on the roller 42, and the output terminal of the ceramic tile feeding motor 41 is sequentially connected with the roller 42;InstituteThe output terminal for stating ceramic tile feeding motor 41 is sequentially connected through a ceramic tile feed change case and the roller 42.
Ceramic tile feeds motor 41 and roller 42 is driven to rotate by ceramic tile feed change case, and roller 42 drives 43 turns of conveyer beltDynamic, the ceramic tile being placed on conveyer belt 43 is just constantly fed under the driving of conveyer belt 43 below Gan Pao mechanisms 20.
Referring to Fig. 4, the final dusting mechanism 50 includes deduster 51, dust removing tube 52 and dedusting fan 53.It is described to removeDirt device 51 is connect with the dust removal port 252 of the grinding head cover 25, and the dust removing tube 52 is connected to the deduster 51 and dedusting fanBetween 53.
The deduster 51 of final dusting mechanism 50 can be preferably provided in the both sides of rack, and dedusting fan 53 passes through dedustingDust, the abrasive dust at the dust removal port 252 of Gan Pao mechanisms 20 are sucked out for device 51 and dust removing tube 52, can be recycled profit again to itWith having saved resource, reduced cost, improved efficiency, protected environment.
It should be pointed out that in actual production, can preferably be set on a production line multigroup Gan Pao mechanisms 20,Swing mechanism and final dusting mechanism 50, to improve production efficiency.
The operation principle of the dry polishing apparatus of ceramic polishing bistrique of the present invention is:
First, polished ceramic tile is transmitted using ceramic tile feed mechanism 40.When ceramic tile is moved to the bistrique of Gan Pao mechanisms 20During 24 lower section, bistrique impeller 22 pushes bistrique 24 to move down, and grinding head cover 25 covers ceramic tile, at the same time, high pressure coolingAir enters from the air inlet 251 of grinding head cover 25, and bistrique driver 21 starts and rotated with 24 shaft of rotary bistrique, and bistrique 24 rotatesGuide vane 261 and lower guide vane 262 rotate thereon for drive, and high pressure cooling air is again speeded up and blows to abrading block 243 and porcelainBrick surface is sufficiently cool abrading block 243 and is ground the heat generated during ceramic tile, and high pressure cooling air blows to dust removal port 252 later.
The dedusting fan 53 of final dusting mechanism 50 is by deduster 51 and dust removing tube 52 by the dust removal port of Gan Pao mechanisms 20Dust, abrasive dust at 252 are sucked out, and dust, abrasive dust are recycled.
Relative to the prior art, the dry polishing apparatus of ceramic polishing bistrique of the invention utilizes bistrique by setting Gan Pao mechanismsThe air inlet and dust removal port of cover pass in and out high pressure cooling air respectively, and for bistrique while being polished to ceramic tile, high pressure cooling is emptyGas is carried out at the same time bistrique and ceramic tile and cools, and dust, abrasive dust can be discharged with high pressure cooling air from dust removal port, preventsOnly dust, abrasive dust cause secondary injury to ceramic tile.The dry polishing apparatus of ceramic polishing bistrique of the present invention efficiently solves existing skillProduction equipment takes up a large area in art, using equipment is more, water resources consumption is big, water pollution is serious, production cost is high etc., technologies lackSunken and problem, not only improves production efficiency and product quality, but also effectively reduce energy consumption.The final dusting mechanism added can haveEffect ground recycles dust, abrasive dust, has saved resource, has protected environment.
Embodiment described above only expresses the several embodiments of the present invention, and description is more specific and detailed, but simultaneouslyIt cannot therefore be construed as limiting the scope of the patent.It should be pointed out that those of ordinary skill in the art are comeIt says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present inventionRange.