技术领域technical field
本发明属于物流监控领域，具体涉及一种卷烟机换牌辅料入库系统及入库方法。The invention belongs to the field of logistics monitoring, and in particular relates to a storage system and a storage method for brand-changing auxiliary materials of cigarette machines.
背景技术Background technique
为响应卷烟产品在市场上的保障，需要生产不同品牌的卷烟产品。这导致在生产制造卷烟产品过程中，需要迅速，及时更换辅料，做到柔性生产。In response to the guarantee of cigarette products in the market, different brands of cigarette products need to be produced. This leads to the need to quickly and timely replace auxiliary materials in the process of manufacturing cigarette products to achieve flexible production.
在卷烟机上，多辅料置于大托盘中，并以大托盘为单位进行传输、被利用形成卷烟产品。然而，为生产需要，往往当大托盘还有剩余时，需要更换其他品牌的辅料。针对剩余辅料，采用拼盘的方式进行堆放，即将不同的辅料拼置于一个大托盘中，以大托盘的方式进行存储。这会导致一个大托盘中堆放了不同厂家和批次的辅料，造成辅料信息混乱，不利用辅料的批次管理。On the cigarette making machine, multiple auxiliary materials are placed in large trays, and are transported in units of large trays to be used to form cigarette products. However, for production needs, it is often necessary to replace other brands of accessories when there are still large pallets left. For the remaining auxiliary materials, stack them in the form of platters, that is, put different auxiliary materials in a large tray and store them in a large tray. This will lead to the accumulation of accessories from different manufacturers and batches in a large pallet, resulting in confusion of information on accessories, and batch management of accessories is not used.
发明内容Contents of the invention
为解决卷烟机换牌时，小托盘辅料处理换乱、无法监控问题，本发明提供了一种卷烟机换牌辅料入库系统及入库方法。In order to solve the problem of chaotic handling of auxiliary materials on small trays and failure to monitor when the cigarette machine is changing brands, the present invention provides a system and method for storing auxiliary materials for changing brands of cigarette machines.
本发明的一个实施方式提供了一种卷烟机换牌剩余辅料入库系统，包括：One embodiment of the present invention provides a storage system for the remaining auxiliary materials for cigarette machine rebranding, including:
RFID电子标签，所述RFID电子标签嵌于大托盘壁上，且载有第一托盘序列号信息、托盘内辅料信息；An RFID electronic tag, the RFID electronic tag is embedded on the wall of the large pallet, and carries the serial number information of the first pallet and the auxiliary material information in the pallet;
条码标签，所述条码标签贴于大托盘外壁上，且载有与所述电子RFID 电子标签相同的第二托盘序列号信息；A barcode label, the barcode label is affixed on the outer wall of the large tray, and carries the same second tray serial number information as the electronic RFID electronic label;
PDA读写器，所述PDA读写器用于读取条码标签中的第二托盘序列号信息，并将第二托盘序列号信息发送至数字化管理系统；PDA reader-writer, described PDA reader-writer is used for reading the second tray serial number information in the barcode label, and sends the second tray serial number information to the digital management system;
数字化管理系统，所述数字化管理系统基于接收的第二托盘序列号信息调取并显示与该第二托盘序列号信息对应的辅料信息，并将第二托盘序列号信息传送至辅料库管理系统；A digital management system, the digital management system retrieves and displays the auxiliary material information corresponding to the second pallet serial number information based on the received second pallet serial number information, and transmits the second pallet serial number information to the auxiliary material warehouse management system;
辅料库系统，所述辅料库系统判断接收的第二托盘序列号信息与通过 RFID读写器读RFID电子标签获得的第一托盘序列号信息是否相同，若相同，控制换牌剩余辅料存储至辅料库。Auxiliary material warehouse system, the auxiliary material warehouse system judges whether the serial number information of the second pallet received is the same as the first pallet serial number information obtained by reading the RFID electronic tag through the RFID reader, and if the same, controls the replacement of the remaining auxiliary materials and stores them in the auxiliary material library.
本发明的另一个实施方式提供了一种卷烟机换牌剩余辅料入库方法，包括以下步骤：Another embodiment of the present invention provides a storage method for remaining auxiliary materials for cigarette machine brand change, including the following steps:
(1)采用PDA读写器读取大托盘上条码标签，获得第二托盘序列号信息，并将第二托盘序列号信息发送至数字化管理系统；(1) Use the PDA reader to read the barcode label on the large pallet, obtain the serial number information of the second pallet, and send the serial number information of the second pallet to the digital management system;
(2)数字化管理系统基于接收的第二托盘序列号信息调取并显示与该第二托盘序列号信息对应的辅料信息，并将第二托盘序列号信息传送至辅料库服务器；(2) The digital management system retrieves and displays the auxiliary material information corresponding to the second pallet serial number information based on the received second pallet serial number information, and transmits the second pallet serial number information to the auxiliary material warehouse server;
(3)设置于辅料库入口处的RFID读写器读取RFID电子标签，获取第一托盘序列号信息，并将该第一托盘序列号信息传输至辅料库服务器；(3) The RFID reader set at the entrance of the auxiliary material warehouse reads the RFID electronic tag, obtains the serial number information of the first pallet, and transmits the serial number information of the first pallet to the auxiliary material warehouse server;
(4)辅料库服务器判断接收的第一托盘序列号信息与接收的第二托盘序列号信息相同后，生成允许换牌剩余辅料进行库的命令，并将该命令发送至上位管理层；(4) After judging that the serial number information of the first pallet received is the same as the serial number information of the second pallet received, the auxiliary material warehouse server generates an order to allow the remaining auxiliary materials to be exchanged for the warehouse, and sends the order to the upper management;
(5)辅料库上位管理层将接收的命令转发至辅料库上位调度层；(5) The upper management of the auxiliary material warehouse forwards the received command to the upper scheduling layer of the auxiliary material warehouse;
(6)辅料库上位调度层基于接收的命令，生成AGV调度命令和堆垛命令，并将所述AGV调度命令和堆垛命令发送至AGV调度子系统和堆垛机工控机；(6) The upper scheduling layer of the auxiliary material warehouse generates an AGV scheduling command and a stacking command based on the received command, and sends the AGV scheduling command and the stacking command to the AGV scheduling subsystem and the stacker industrial computer;
(7)AGV调度子系统基于接收的AGV调度命令控制AGV完成换牌剩余辅料的地面运输；(7) The AGV scheduling subsystem controls the AGV to complete the ground transportation of the remaining auxiliary materials for brand replacement based on the received AGV scheduling command;
(8)堆垛机工控机基于接收的堆垛命令控制堆垛机完成AGV运输的换牌剩余辅料的堆垛；(8) The industrial computer of the stacker controls the stacker to complete the stacking of the remaining auxiliary materials for the AGV transportation based on the stacking command received;
(9)通过在数字化管理系统中，根据辅料类型及第二托盘序列号输入换牌剩余辅料数量，实现对换牌剩余辅料的管理。(9) Through the digital management system, according to the type of auxiliary materials and the serial number of the second pallet, the quantity of the remaining auxiliary materials for brand replacement is input to realize the management of the remaining auxiliary materials for brand replacement.
通过本发明实施方式提供的系统，利用PDA设备和数字化管理系统的功能扩展与结合，实现了卷烟机台换牌辅料信息的监控和管理。改变了之前换牌辅料需拼凑搭配的方法，同时也符合辅料的批次化管理要求。Through the system provided by the implementation mode of the present invention, the monitoring and management of the brand-changing auxiliary material information of the cigarette machine is realized by utilizing the function expansion and combination of the PDA device and the digital management system. It has changed the previous method of patching and matching auxiliary materials for changing brands, and also meets the batch management requirements for auxiliary materials.
附图说明Description of drawings
图1为实施例提供的卷烟机换牌剩余辅料入库方法的流程图。Fig. 1 is a flow chart of the storage method for the remaining auxiliary materials for cigarette machine rebranding provided by the embodiment.
具体实施方式Detailed ways
为了更为具体地描述本发明，下面结合具体实施方式对本发明的技术方案进行详细说明。In order to describe the present invention more specifically, the technical solutions of the present invention will be described in detail below in conjunction with specific embodiments.
实施本实施例需要的前提环境：购买来的辅料包装上贴有小件号信息，该小件号信息由厂家提供，且包含辅料名称、辅料型号、辅料含量、生产日期、供应商等。所述的辅料置于大托盘中，并且辅料的小件号信息与大托盘序列号建立映射关系，并存储于数字化管理系统中，通过查看大托盘序列号即可得到该大托盘上载有辅料的小件号信息。The prerequisite environment required for implementing this embodiment: the package of the purchased auxiliary materials is affixed with the information of the small part number, which is provided by the manufacturer and includes the name of the auxiliary material, the model of the auxiliary material, the content of the auxiliary material, the date of production, the supplier, etc. The auxiliary materials are placed in a large pallet, and the small part number information of the auxiliary materials is mapped with the serial number of the large pallet, and stored in the digital management system. By checking the serial number of the large pallet, the information of the auxiliary materials on the large pallet can be obtained. Small part number information.
本实施例提供的卷烟机换牌剩余辅料入库系统，包括：RFID电子标签、条码标签、PDA读写器、数字化管理系统、RFID读写器以及辅料库系统。The storage system for the remaining accessories for cigarette machine replacement provided in this embodiment includes: RFID electronic tags, barcode labels, PDA readers, digital management systems, RFID readers and accessories warehouse systems.
RFID电子标签嵌于大托盘壁上，且载有第一托盘序列号信息、托盘内辅料信息，该辅料信息包含辅料的小件号信息、大件号信息等。第一托盘序列号信息以及托盘内辅料信息均在辅料入库前通过RFID读写器写入 RFID电子标签。The RFID electronic tag is embedded on the wall of the large pallet, and carries the serial number information of the first pallet, the auxiliary material information in the pallet, and the auxiliary material information includes the small part number information and the large part number information of the auxiliary material. The serial number information of the first pallet and the auxiliary material information in the pallet are all written into the RFID electronic tag through the RFID reader before the auxiliary material is put into storage.
条码标签贴于大托盘两侧外壁上，且载有与RFID电子标签相同的第二托盘序列号信息。早大托盘被应用前，就已经对该大托盘的序列号做好了定义，即将载有第二托盘序列号信息的条码标签贴于大托盘两侧外壁上。条码标签中也含有通过PDA读写器写入的辅料信息。The barcode label is affixed on the outer walls of both sides of the large pallet, and carries the same serial number information of the second pallet as the RFID electronic label. Before the large pallet is applied, the serial number of the large pallet has been defined, that is, the barcode label carrying the serial number information of the second pallet is pasted on the outer walls of both sides of the large pallet. The barcode label also contains the auxiliary material information written by the PDA reader.
第一托盘序列号与第二托盘序列号均由8位数字组成，如16010003。前四位表示托盘序列号生成时间，如1601表示2016年1月生成该序列号，后四位是随机编码。Both the serial number of the first pallet and the serial number of the second pallet consist of 8 digits, such as 16010003. The first four digits indicate the generation time of the pallet serial number, for example, 1601 indicates that the serial number was generated in January 2016, and the last four digits are random codes.
PDA(Personal Digital Assistant)读写器称为掌上电脑，自带处理器和存储器，能够实现条码标签的读写。本实施例中PDA读写器能够读取条码标签中的第二托盘序列号信息，并将第二托盘序列号信息发送至数字化管理系统。PDA (Personal Digital Assistant) reader is called a handheld computer, which has its own processor and memory, and can read and write barcode labels. In this embodiment, the PDA reader-writer can read the serial number information of the second pallet in the barcode label, and send the serial number information of the second pallet to the digital management system.
数字化管理系统通过无线局域网与PDA读写器连接，且能够根据接收的第二托盘序列号信息调取并显示与该第二托盘序列号信息对应的辅料信息，也能够将第二托盘序列号信息传送至辅料库管理系统。The digital management system is connected to the PDA reader-writer through the wireless local area network, and can retrieve and display the auxiliary material information corresponding to the second pallet serial number information according to the received second pallet serial number information, and can also transfer the second pallet serial number information Send it to the auxiliary material warehouse management system.
RFID读写器设于辅料库的入口处，读取RFID电子标签，获取第一托盘序列号信息，并将该第一托盘序列号信息通过无线局域网传输至辅料库服务器。The RFID reader is set at the entrance of the auxiliary material warehouse, reads the RFID electronic tag, obtains the serial number information of the first pallet, and transmits the serial number information of the first pallet to the auxiliary material warehouse server through the wireless local area network.
辅料库系统是针对控制辅料入库出库的管理系统，且与数字化管理系统通过无线局域网进行通信，进行数据的传输。辅料库系统包括辅料库服务器、上位管理层、上位调度层、AGV调度子系统、堆垛机工控机等。相互之间的配合完成辅料的入库出库管理。The auxiliary material warehouse system is a management system for controlling the storage and output of auxiliary materials, and communicates with the digital management system through a wireless LAN for data transmission. The auxiliary material warehouse system includes the auxiliary material warehouse server, upper management, upper scheduling layer, AGV scheduling subsystem, stacker industrial computer, etc. Cooperate with each other to complete the storage and delivery management of accessories.
具体地，辅料库服务器接收数字管理系统发送的第二托盘序列号信息、 RFID读写器发送的第一托盘序列号信息，并判断第一托盘序列号信息与第二托盘序列号信息相同后，生成允许换牌剩余辅料进行库的命令，并将该命令发送至辅料库上位管理层；辅料库上位管理层，所述辅料库上位管理层将接收的命令转发至辅料库上位调度层；辅料库上位调度层，所述辅料库上位调度层基于接收的命令，生成AGV调度命令和堆垛命令，并将所述AGV调度命令和堆垛命令发送至AGV调度子系统和堆垛机工控机； AGV调度子系统，所述AGV调度子系统基于接收的AGV调度命令控制 AGV完成换牌剩余辅料的地面运输；堆垛机工控机，所述堆垛机工控机基于接收的堆垛命令控制堆垛机完成AGV运输的换牌剩余辅料的堆垛。Specifically, after receiving the second tray serial number information sent by the digital management system and the first tray serial number information sent by the RFID reader, the accessory warehouse server determines that the first tray serial number information is the same as the second tray serial number information, Generate an order that allows the remaining accessories to be exchanged for the warehouse, and send the order to the upper management of the accessories warehouse; the upper management of the accessories warehouse, the upper management of the accessories warehouse forwards the received order to the upper scheduling layer of the accessories warehouse; The upper scheduling layer, the upper scheduling layer of the auxiliary material warehouse generates an AGV scheduling command and a stacking command based on the received command, and sends the AGV scheduling command and stacking command to the AGV scheduling subsystem and the stacker industrial computer; AGV Scheduling subsystem, the AGV scheduling subsystem controls the AGV to complete the ground transportation of the remaining auxiliary materials for brand replacement based on the received AGV scheduling command; the stacker industrial computer, the stacker industrial computer controls the stacker based on the received stacking command Complete the stacking of the remaining auxiliary materials for rebranding transported by AGV.
基于上述系统，本实施例提供一种卷烟机换牌剩余辅料入库方法，如图1所示，包括以下步骤：Based on the above-mentioned system, this embodiment provides a storage method for the remaining auxiliary materials of a cigarette machine for brand change, as shown in Figure 1, including the following steps:
S101，采用PDA读写器读取大托盘上条码标签，获得第二托盘序列号信息，并将第二托盘序列号信息发送至数字化管理系统；S101, using a PDA reader to read the barcode label on the large pallet, obtain the serial number information of the second pallet, and send the serial number information of the second pallet to the digital management system;
S102，数字化管理系统基于接收的第二托盘序列号信息调取并显示与该第二托盘序列号信息对应的辅料信息，并将第二托盘序列号信息传送至辅料库服务器；S102. The digital management system retrieves and displays the auxiliary material information corresponding to the second pallet serial number information based on the received second pallet serial number information, and transmits the second pallet serial number information to the auxiliary material warehouse server;
S103，设置于辅料库入口处的RFID读写器读取RFID电子标签，获取第一托盘序列号信息，并将该第一托盘序列号信息传输至辅料库服务器；S103, the RFID reader set at the entrance of the auxiliary material warehouse reads the RFID electronic tag, obtains the serial number information of the first pallet, and transmits the serial number information of the first pallet to the auxiliary material warehouse server;
S104，辅料库服务器判断接收的第一托盘序列号信息与接收的第二托盘序列号信息相同后，生成允许换牌剩余辅料进行库的命令，并将该命令发送至上位管理层；S104. After judging that the serial number information of the first pallet received is the same as the serial number information of the second pallet received, the auxiliary material warehouse server generates an order allowing the remaining auxiliary materials to be exchanged and sent to the upper management;
S105，辅料库上位管理层将接收的命令转发至辅料库上位调度层；S105, the upper management layer of the auxiliary material warehouse forwards the received command to the upper scheduling layer of the auxiliary material warehouse;
S106，辅料库上位调度层基于接收的命令，生成AGV调度命令和堆垛命令，并将所述AGV调度命令和堆垛命令发送至AGV调度子系统和堆垛机工控机；S106, the upper scheduling layer of the auxiliary material warehouse generates an AGV scheduling command and a stacking command based on the received command, and sends the AGV scheduling command and stacking command to the AGV scheduling subsystem and the industrial computer of the stacker;
S107，AGV调度子系统基于接收的AGV调度命令控制AGV完成换牌剩余辅料的地面运输；S107, the AGV scheduling subsystem controls the AGV to complete the ground transportation of the remaining auxiliary materials for brand replacement based on the received AGV scheduling command;
S108，堆垛机工控机基于接收的堆垛命令控制堆垛机完成AGV运输的换牌剩余辅料的堆垛；S108, the industrial computer of the stacker controls the stacker to complete the stacking of the remaining auxiliary materials for brand replacement transported by the AGV based on the received stacking command;
S109，通过在数字化管理系统中，根据辅料类型及第二托盘序列号输入换牌剩余辅料数量，实现对换牌剩余辅料的管理。S109. In the digital management system, the quantity of the remaining accessories for brand replacement is input according to the type of accessories and the serial number of the second pallet, so as to realize the management of the remaining accessories for brand replacement.
以上所述的具体实施方式对本发明的技术方案和有益效果进行了详细说明，应理解的是以上所述仅为本发明的最优选实施例，并不用于限制本发明，凡在本发明的原则范围内所做的任何修改、补充和等同替换等，均应包含在本发明的保护范围之内。The above-mentioned specific embodiments have described the technical solutions and beneficial effects of the present invention in detail. It should be understood that the above-mentioned are only the most preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, supplements and equivalent replacements made within the scope shall be included in the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711462752.XACN108053006B (en) | 2017-12-28 | 2017-12-28 | Cigarette making machine brand-changing auxiliary material warehousing system and warehousing method |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711462752.XACN108053006B (en) | 2017-12-28 | 2017-12-28 | Cigarette making machine brand-changing auxiliary material warehousing system and warehousing method |
| Publication Number | Publication Date |
|---|---|
| CN108053006Atrue CN108053006A (en) | 2018-05-18 |
| CN108053006B CN108053006B (en) | 2021-03-05 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711462752.XAActiveCN108053006B (en) | 2017-12-28 | 2017-12-28 | Cigarette making machine brand-changing auxiliary material warehousing system and warehousing method |
| Country | Link |
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| CN (1) | CN108053006B (en) |
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