A kind of combined machine planker kinematic system performance aircraftTechnical field
The present invention relates to machine tool capability detection technique field, more specifically to a kind of combined machine planker kinetic systemSystem performance aircraft.
Background technology
Capital equipment of the lathe as Current mechanical secondary industry, the development of its technology have become domestic mechanical processing industryDevelopment mark.Numerically-controlled machine tool can carry out automated production on the basis of traditional machine tool, with the flourishing hair of assembling manufacturing industryExhibition, numerically-controlled machine tool develop and are widely used with gesture as manufacturing machine tool.Combined machine can make more different processingProcess is compounded on a machine tool, is reduced lathe and fixture so as to reach, is removed the carrying and storage of inter process from, is improved workpiece and is addedWork precision, shortens the process-cycle and saves the purpose of working area, is the trend of our times machine tool technology development.
Main function components of the planker as numerically-controlled machine tool, its exercise performance directly determine the correlated performance of numerically-controlled machine toolIndex, so that determine the precision index of processing part, and then assembling to product and the performance of product cause important shadowRing.At present, after lathe assembling is completed, it is required for testing planker exercise performance, after ensureing indices qualification,Can just dispatch from the factory sale.But there are problems that following aspect：1) existing test is all manual operation, manual record, manual record dataUnavoidable redundancy and error, of high cost, efficiency is low, and reliability is bad and time-consuming and laborious；2) tried again after final assembly is goodTest, once experiment is unqualified, it is necessary to lathe whole dismounting fallen, such too time and effort consuming of doing over again, is that lathe manufacturer is non-The problem of normal headache.
It is on November 8th, 2010 through retrieval, Chinese Patent Application No. 201010538340.1, the applying date, innovation and creation nameReferred to as：A kind of comprehensive test device for linear motor motion system；This application is by tested linear motor, rotating servo motor, powerTorque motor, sensor assembly and transmission mechanism composition；Linear motion guide rail and linear position sensors are fixed on work top,Linear electric motor primary is installed on linear motion guide rail, and the output of controller connects each sensor by communication interface respectively,Each sensor is spread out of the position during the experiment of acquisition, acceleration, pulling force and temperature measurement signal by communication interface；Rotating servo motor, torque motor and linear motor and controller realize the coordinated movement of various economic factors by communication interface；This application solvesThe Machine Tool Feeding System of linear motor driving lacks the problem of low battery of tests device, measuring accuracy and repeatable difference.ButThis application test operation is complicated, needs connection before test compared with multi-line, inconvenient to use.
China Patent No. ZL201610152176.8, authorized announcement date are on November 10th, 2017, and invention and created name is：Machine tool chief axis comprehensive performance detection/monitoring test system and method, this application machine tool chief axis common support part are tied for supportStructure, for fixed detected machine tool chief axis, the testing tool in general-purpose test tool case realizes machine tool chief axis static state and geometryThe detection of performance；Automatically control the inspection for being partially completed signal pickup assembly, electro-hydraulic servo and dynamometer machine hybrid analog-digital simulation loading sectionThe operating system surveyed and run, passes through detection/monitoring of the close fit completion of this three parts to machine tool chief axis comprehensive performance.ShouldApplication case realizes the detection experiment that comprehensive performance is carried out to machine tool chief axis, but this application is complicated, and manufacture is of high cost, noIt is easy to utilize.
The content of the invention
1. technical problems to be solved by the inivention
It is an object of the invention to overcome in the prior art by manual testing, record planker exercise performance, of high cost, effectRate is low；And final assembly it is good after tested again, once experiment it is unqualified, it is necessary to lathe whole dismounting is fallen, does over again and consumes very muchWhen it is laborious the problem of, there is provided a kind of combined machine planker kinematic system performance aircraft；The present invention, which realizes, moves plankerThe automatic detection of performance, and can start to test after being completed in machine tool mechanical part, the risk done over again is avoided, is metThe active demand of lathe manufacturer.
2. technical solution
To reach above-mentioned purpose, technical solution provided by the invention is：
The present invention a kind of combined machine planker kinematic system performance aircraft, including cabinet, testing of electric motors, display screen,First control panel, the second control panel, PLC control system and electronic dial gauge, the PLC control system are arranged at cabinetInside, the input terminal of the PLC control system are electrically connected with electronic dial gauge, output terminal connecting test motor, test electricityMachine is installed on the motor cabinet of planker side, and the testing of electric motors is provided with two, the first control panel, the second control panelTwo testing of electric motors are controlled respectively；The display screen shows PLC control system output data.
Further, the bottom of cabinet bulk sets universal wheel, and display screen is arranged at the top of cabinet, the first chain of commandPlate, the second control panel are respectively arranged at the both sides of display screen, and signal lamp is additionally provided with the top of cabinet.
Further, the cabinet one side is provided with the first cabinet door, which is divided into firstMemory block and the second memory block, wherein printer is placed in a memory block, printer connection PLC control system.
Further, the another two sides of the cabinet are both provided with the second cabinet door, set the 3rd to deposit in second cabinet doorStorage area, two testing of electric motors are respectively placed in the 3rd memory block.
Further, two testing of electric motors use the motor of different model.
Further, the cabinet one side is additionally provided with hand-operated wheel, which is electrically connected with PLC control systemConnect.
Further, RS232 communication interfaces, electronic dial gauge connection signal wire, signal are provided with the cabinetThe line other end is inserted into RS232 communication interfaces, is connected with PLC control system.
Further, the electronic dial gauge is fixed on dial framework, the other end connection suction base of the dial framework, suction base oneSide sets knob.
Further, two struts of the dial framework can be rotated with a fulcrum, and the suction base uses magnet base.
Further, first control panel, the second control panel set it is identical, including power supply indicator,Scram button, motor advance and retreat knob, hand automatic switchover knob, set zero-bit button, set final position button, circulation automatic button and circulationStop button in advance.
3. beneficial effect
Using technical solution provided by the invention, compared with existing known technology, there is following remarkable result：
(1) a kind of combined machine planker kinematic system performance aircraft of the invention, its burning control in PLC control systemProcessing procedure sequence, control testing of electric motors drives planker to move back and forth, and installs electronic dial gauge in planker direction of motion side, passes through electricitySub- amesdial detection planker movable information inputs to PLC control system, and PLC control system is dragged by calculating display on a display screenThe control information of plate movement, whether qualification can intuitively be shown planker kinematic system performance very much, realize and planker is movedThe automatic detection of performance, and can start to test after being completed in machine tool mechanical part, the risk done over again is avoided, is metThe active demand of lathe manufacturer；
(2) a kind of combined machine planker kinematic system performance aircraft of the invention, its respectively by the first control panel,Second control panel controls two testing of electric motors, and two testing of electric motors use the motor of different model, are set up in existing combined machineIn the case that multiple servos are to meet different process, a testing machine can survey two planker kinetic systems on combined machine at the same timeThe performance of system, has significantly improved test efficiency；
(3) a kind of combined machine planker kinematic system performance aircraft of the invention, sets printer and PLC control systemIt is connected, test data can be formed into report at any time and printed, binds into documents pouch and purchase producer is together transferred to lathe,Machine tool capability is understood in time for producer；
(4) a kind of combined machine planker kinematic system performance aircraft of the invention, makes full use of inside testing machine cabinetSpace, sets multiple memory blocks, and printer, testing of electric motors etc. are accommodated in inside testing machine, and one side testing machine does not makeUsed time will not take larger plant area space, be also convenient for moving, and line related also will not be exposed outside testing machine, influences beauty；On the other hand, protective effect also is played to equipment such as printer, testing of electric motors；
(5) a kind of combined machine planker kinematic system performance aircraft of the invention, autogamy testing of electric motors, in machine tool mechanicalAfter part is completed, testing of electric motors is installed on planker side and is had on motor cabinet, electronic dial gauge also only needs to pass throughThe RS232 communication interfaces set on one data lines insertion cabinet, can realize and be connected with PLC control system, electronic dial gaugeIt is fixed on dial framework, the other end connection magnet base of dial framework, two struts of dial framework can be rotated with a fulcrum, according to electronic dial gaugePlacement location is needed, dial framework, then one side cock of spin magnetization seat is adjusted, can realize the assembling of electronic dial gauge and planker；ExperimentMachine can be very easily connected with planker kinematic system, quickly be put into experiment, usage experience is good；
(6) a kind of combined machine planker kinematic system performance aircraft of the invention, it sets multiple on the control panelControl button or knob, testing machine is multiple functional, and signal lamp is provided with the top of cabinet, energy when running into experiment machine testing exceptionEnough to send alarm in time, notice plant area staff comes to handle in time, ensure that the security of experiment process.
(7) a kind of combined machine planker kinematic system performance aircraft of the invention, it sets pulse in cabinet one sideHand-operated wheel, can manually control pulse hand-operated wheel to produce signal, input PLC control system, make PLC control system control testMotor drives planker to be moved in specified stroke, in this way, can first determining in planker stroke range before automatic test, beingIt is no to there is obstruction, the safety being smoothed out and planker moves of guarantee test.
Brief description of the drawings
Fig. 1 is a kind of appearance diagram of combined machine planker kinematic system performance aircraft of the present invention；
Fig. 2 is a kind of internal structure schematic diagram of combined machine planker kinematic system performance aircraft of the present invention；
Fig. 3 is the structure diagram of dial framework in the present invention；
Fig. 4 is the usage state diagram of performance aircraft in the present invention.
Label declaration in schematic diagram：
11st, cabinet；12nd, the first cabinet door；121st, the first memory block；122nd, the second memory block；123rd, printer；13rd, secondCabinet door；131st, the 3rd memory block；132nd, testing of electric motors；133rd, motor control line；14th, display screen；151st, the first control panel；152nd, the second control panel；16th, signal lamp；17th, hand-operated wheel；18th, universal wheel；21st, suction base；211st, knob；22nd, dial framework；23rd, it is electricSub- amesdial；24th, signal wire；31st, motor cabinet；32nd, planker.
Embodiment
To further appreciate that present disclosure, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
With reference to Fig. 1 and Fig. 2, a kind of combined machine planker kinematic system performance aircraft of the present embodiment, including cabinet 11,Testing of electric motors 132, display screen 14, the first control panel 151, the second control panel 152, PLC control system and electronic dial gauge23.The PLC control system is arranged at 11 inside (not shown) of cabinet, which is whole testing machineBrain centres, control whole experiment process.The input terminal of PLC control system is electrically connected with electronic dial gauge 23, and output terminal passes through133 connecting test motor 132 of motor control line, the testing of electric motors 132 are installed on the existing motor cabinet 31 of 32 side of plankerOn, the display screen 14 shows PLC control system output data.
The present embodiment burning in PLC control system controls program, and control testing of electric motors 132 drives planker 32 back and forth to moveIt is dynamic, and electronic dial gauge 23 is installed in 32 direction of motion side of planker, 32 movable information of planker is detected by electronic dial gauge 23PLC control system is inputed to, PLC control system is dragged by calculating the control information for showing that planker 32 moves on display screen 14Whether qualification can intuitively be shown plate kinematic system performance very much, realize the automatic detection to 32 exercise performance of planker,And can start to test after being completed in machine tool mechanical part, the risk done over again is avoided, meets lathe manufacturerActive demand.
11 bottom of cabinet sets universal wheel 18, facilitates the movement of testing machine.Display screen 14 is arranged at cabinet 11Top, the first control panel 151, the second control panel 152 are respectively arranged at the both sides of display screen 14, at the top of cabinet 11 alsoWarning light 16 is provided with, alarm can be sent in time when running into experiment machine testing exception, notice plant area staff is timelyCome over to handle, ensure that the security of experiment process.11 one side of cabinet is provided with the first cabinet door 12, in first cabinet door 12 byPartition plate is divided into the first memory block 121 and the second memory block 122, wherein placing printer 123, the printing in the first memory block 121Machine 123 connects PLC control system, and the second memory block 122 can be used for placing report and other works that printer 123 printsTool.11 another two sides of cabinet are both provided with the second cabinet door 13, the 3rd memory block 131 of setting in second cabinet door 13, and described twoTesting of electric motors 132 and motor control line 133 are respectively placed in the 3rd memory block 131.Experiment can be made full use of by being arranged such11 inner space of cabinet body, sets multiple memory blocks, and printer 123, testing of electric motors 132 etc. are accommodated in inside testing machine,One side testing machine will not take larger plant area space, be also convenient for moving when not in use, and line related exposed will not also tryTest outside machine, influence beauty；On the other hand, protective effect also is played to equipment such as printer 123, testing of electric motors 132.SetPrinter is connected with PLC control system, test data can be formed report at any time and printed, bind into documents pouch with lathePurchase producer is together transferred to, understands machine tool capability in time for producer.
The testing of electric motors 132 is provided with two, and two testing of electric motors 132 use the motor of different model.Specific to thisEmbodiment, two testing of electric motors 132 of use are respectively 152 type motors and 102 type motors, and the first control panel 151, second is controlledPanel 152 processed controls two testing of electric motors 132 respectively；Multiple servos are set up in existing combined machine to meet different processIn the case of, a testing machine can survey the performance of two planker kinematic systems on a combined machine at the same time, or survey 2 at the same time notWith the performance of planker kinematic system on combined machine, test efficiency has been significantly improved.
First control panel 151, the second control panel 152 set it is identical, including power supply indicator, scram button, electricityMachine advance and retreat knob, hand automatic switchover knob, set zero-bit button, set final position button, circulation automatic button and circulate and stop button in advance.ItsIn, power supply indicator is used for display circuit normally, and scram button is used in emergency situations power off testing machine, motor intoDerotation button is then under manual mode, and control planker moves back and forth, and hand automatic switchover knob, which can be realized, to be controlled and automatically control manuallySwitching, if zero-bit button is then used to set the movement starting point of planker, the corresponding fortune for setting final position button and being used to set plankerDynamic terminating point, the movement starting point and ending point of planker are the stroke range that can determine that planker.Cut by hand automatic switchover knobAfter changing to automatic transmission, then press circulation automatic button, you can realize the automatic running of testing machine.And testing machine is in automatic running mistakeCheng Zhong, such as wants that allowing planker to stop checks, can press circulation and stop button in advance, planker can stop after starting point is returned to, look intoAgain circulation is pressed after seeing, and stopping button just may proceed to former incomplete test process in advance, and multiple control buttons or knob are setPut so that test operation is more convenient, testing machine function is more complete.
Embodiment 2
With reference to Fig. 3 and Fig. 4, a kind of combined machine planker kinematic system performance aircraft of the present embodiment is basic with implementationExample 1, its difference are：The electronic dial gauge 23 is fixed on dial framework 22, the other end connection suction base of the dial framework 2221,21 side of suction base sets knob 211.Two struts of the dial framework 22 can be rotated with a fulcrum, and suction base 21 is adopted in the present embodimentUse magnet base.RS232 communication interfaces are provided with cabinet 11, electronic dial gauge 23 connects signal wire 24,24 other end of signal wireRS232 communication interfaces are inserted into, are connected with PLC control system.
A kind of combined machine planker kinematic system performance aircraft of the present embodiment, autogamy testing of electric motors 132, in lathe machineAfter tool part is completed, testing of electric motors 132 is installed on 32 side of planker and is had on motor cabinet 31, electronic dial gaugeOnly need to be inserted on cabinet the RS232 communication interfaces set by a data lines, can realize and be connected with PLC control system, electricitySub- amesdial 23 is fixed on dial framework 22, and the other end connection magnet base of dial framework 22, two struts of dial framework 22 can be revolved with a fulcrumTurn, placement location is needed according to electronic dial gauge 23, adjust dial framework 22, then one side cock 211 of spin magnetization seat, can realize electronicsThe assembling of amesdial and planker；Testing machine can be very easily connected with planker kinematic system, quickly be put into experiment, be usedExperience good.
Embodiment 3
With reference to Fig. 1 and Fig. 2, a kind of combined machine planker kinematic system performance aircraft of the present embodiment is basic with implementationExample 1, its difference are：The present embodiment is additionally provided with hand-operated wheel 17 in 11 one side of cabinet, which is pulse handRolled round, is electrically connected with PLC control system.It can manually control pulse hand-operated wheel to produce signal, input PLC control system, makePLC control system control testing of electric motors 132 drives planker 32 to be moved in specified stroke, in this way, can be before automatic test, firstDetermine in 32 stroke range of planker, if there is obstruction, the safety being smoothed out and planker 32 moves of guarantee test.
Schematically the present invention and embodiments thereof are described above, this describes no restricted, institute in attached drawingWhat is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So if common skill of this areaArt personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solutionSimilar frame mode and embodiment, are within the scope of protection of the invention.