技术领域technical field
本发明一般涉及破袋下料站，尤其是涉及一种吨袋自动破袋下料站。The present invention generally relates to a bag breaking and unloading station, in particular to an automatic bag breaking and unloading station for ton bags.
背景技术Background technique
破袋是指利用刀具或类似物，将包装袋刺破以倒出包装袋内的料。现有市场上，一般是利用人工进行破袋，生产效率低，并且对于重量较大的袋，由于人工搬不到，也不能大规模地且自动地进行破袋作业。Bag breaking refers to using a knife or the like to puncture the packaging bag to pour out the contents of the packaging bag. In the existing market, bag breaking is generally performed manually, and the production efficiency is low. Moreover, since heavy bags cannot be moved manually, the bag breaking operation cannot be carried out on a large scale and automatically.
发明内容Contents of the invention
本发明提供一种吨袋自动破袋下料站，用于解决针对大重量的袋由于人工破袋的效率低下而不能进行大规模自动破袋作用的技术问题。The invention provides an automatic bag-breaking unloading station for tons of bags, which is used to solve the technical problem that large-scale automatic bag-breaking cannot be performed on large-weight bags due to the low efficiency of manual bag breaking.
为了解决上述问题，本发明采用如下的技术方案为：In order to solve the above problems, the present invention adopts the following technical solutions:
一种吨袋自动破袋下料站，包括支架、吊机、破袋装置和输送装置，支架包括行轨和立柱，吊机包括滚轮、吊钩、吊架和动力装置，其中，An automatic bag breaking and unloading station for large bags, including a bracket, a crane, a bag breaking device and a conveying device, the bracket includes rails and columns, and the crane includes rollers, hooks, hangers and a power device, wherein,
吊机，设置于在行轨上可移动，Cranes, set on movable rails,
破袋装置，设置于行轨的下方，包括刀具和装料装置，The bag breaking device is set under the track, including the cutter and the loading device,
输送装置，设置于破袋装置的下方，包括输送机。The conveying device is arranged below the bag breaking device, including a conveyor.
作为上述方案的一种改进，其中，行轨是由工字钢制成。As an improvement of the above solution, the running rail is made of I-beam.
作为上述方案的一种改进，其中，立柱是由工字钢制成。As an improvement of the above solution, wherein, the column is made of I-beam.
作为上述方案的一种改进，其中，吊机为电动式吊机。As an improvement of the above solution, the hoist is an electric hoist.
作为上述方案的一种改进，其中，吊机为液压式吊机。As an improvement of the above solution, the crane is a hydraulic crane.
作为上述方案的一种改进，其中，吊钩与吊机设置为可更换地连接。As an improvement of the above solution, wherein, the hook and the crane are configured to be connected in a replaceable manner.
作为上述方案的一种改进，其中，吊架为吨袋十字吊架。As an improvement of the above scheme, the hanger is a cross hanger for big bags.
作为上述方案的一种改进，其中，动力装置包括电、液和气的动力。As an improvement of the above solution, the power device includes electric, hydraulic and gas power.
作为上述方案的一种改进，其中，刀具设置为呈八字形，以利于破袋。As an improvement of the above solution, the cutter is set in a figure-eight shape to facilitate bag breaking.
作为上述方案的一种改进，其中，输送机包括螺杆式输送机。As an improvement of the above solution, the conveyor includes a screw conveyor.
本发明的有益效果为：通过本发明的吨袋自动破袋下料站克服人工操作的低效率问题，可以实现自动破袋，并能进行大规模地进行破袋作业。The beneficial effects of the present invention are: the automatic bag breaking station of the present invention overcomes the problem of low efficiency of manual operation, can realize automatic bag breaking, and can carry out large-scale bag breaking operations.
附图说明Description of drawings
以下和其他优点和特征将从以下参考附图的实施例的详细描述中得到更充分的理解，附图必须以说明性和非限制性的方式来考虑，其中：The following and other advantages and features will be more fully understood from the following detailed description of embodiments with reference to the accompanying drawings, which must be considered in an illustrative and non-limiting manner, in which:
图1是根据本发明的吨袋自动破袋下料站的正视图；Fig. 1 is the front view of the big bag automatic breaking bag unloading station according to the present invention;
图2根据本发明的吨袋自动破袋下料站的左视图。Fig. 2 is a left view of the automatic big bag breaking and unloading station according to the present invention.
具体实施方式detailed description
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整的描述，以充分地理解本发明的目的、方案和效果。需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。The idea, specific structure and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments and accompanying drawings, so as to fully understand the purpose, scheme and effect of the present invention. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
需要说明的是，如无特殊说明，当某一特征被称为“固定”、“连接”在另一个特征，它可以直接固定、连接在另一个特征上，也可以间接地固定、连接在另一个特征上。此外，本发明中所使用的上、下、左、右等描述仅仅是相对于附图中本发明各组成部分的相互位置关系来说的。在本发明和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式，除非上下文清楚地表示其他含义。It should be noted that, unless otherwise specified, when a feature is called "fixed" or "connected" to another feature, it can be directly fixed and connected to another feature, or indirectly fixed and connected to another feature. on a feature. In addition, descriptions such as up, down, left, and right used in the present invention are only relative to the mutual positional relationship of the components of the present invention in the drawings. As used herein and in the appended claims, the singular forms "a", "the", and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise.
此外，除非另有定义，本文所使用的所有的技术和科学术语与本技术领域的技术人员通常理解的含义相同。本文说明书中所使用的术语只是为了描述具体的实施例，而不是为了限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的组合。Also, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terms used in the specification herein are for describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any combination of one or more of the associated listed items.
应当理解，尽管在本公开可能采用术语第一、第二、第三等来描述各种元件，但这些元件不应限于这些术语。这些术语仅用来将同一类型的元件彼此区分开。例如，在不脱离本公开范围的情况下，第一元件也可以被称为第二元件，类似地，第二元件也可以被称为第一元件。取决于语境，如在此所使用的词语“如果”可以被解释成为“在……时”或“当……时”。It should be understood that although the terms first, second, third etc. may be used in the present disclosure to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish elements of the same type from one another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. Depending on the context, the word "if" as used herein may be interpreted as "at" or "when".
如图1-2所示，本发明提供的吨袋自动破袋下料站，包括支架1、吊机2、破袋装置3和输送装置4，其特征在于，支架包括行轨11和立柱12，吊机包括滚轮21、吊钩22、吊架23和动力装置24，其中，As shown in Figure 1-2, the ton bag automatic bag breaking and unloading station provided by the present invention includes a bracket 1, a crane 2, a bag breaking device 3 and a conveying device 4, and it is characterized in that the bracket includes a rail 11 and a column 12 , the crane includes a roller 21, a hook 22, a hanger 23 and a power unit 24, wherein,
吊机2，设置于在行轨11上可移动，The crane 2 is arranged on the movable rail 11,
破袋装置3，设置于行轨11的下方，包括刀具31和装料装置32，The bag-breaking device 3 is arranged below the rail 11 and includes a cutter 31 and a charging device 32,
输送装置4，设置于破袋装置3的下方，包括输送机41。The conveying device 4 is arranged below the bag breaking device 3 and includes a conveyor 41 .
作为本发明的一个实施例，优选地，行轨11是由工字钢制成。在本实施例中，行轨11采用18#工字钢，优点是可以直接从市场上进行采购。As an embodiment of the present invention, preferably, the running rail 11 is made of I-beam. In this embodiment, the running rail 11 adopts 18# I-beam, and the advantage is that it can be purchased directly from the market.
作为本发明的一个实施例，优选地，立柱12是由工字钢制成。在本实施例中，具有6根规格为100X100X4的立柱12，立柱12也采用18#工字钢，优点是可以直接从市场上进行采购。但是在本发明的另一实施例中，立柱12也可以采用其它的钢制品。As an embodiment of the present invention, preferably, the column 12 is made of I-beam. In this embodiment, there are 6 columns 12 with a specification of 100X100X4, and the columns 12 are also made of 18# I-beam, which has the advantage that they can be purchased directly from the market. But in another embodiment of the present invention, the column 12 can also use other steel products.
作为本发明的一个实施例，优选地，吊机2为电动式吊机。在本实施例中，吊机2采用交流电动式吊机。在本发明的另一实施例中，吊机2也可以采用直流电动式吊机。As an embodiment of the present invention, preferably, the hoist 2 is an electric hoist. In this embodiment, the hoist 2 is an AC electric hoist. In another embodiment of the present invention, the hoist 2 may also be a DC electric hoist.
作为本发明的一个实施例，优选地，吊机2为液压式吊机。在本实施例中，吊机2采用液压式吊机，因为液压式与电动式相比，安全性更高。尤其在失电的情况下，能够防止被吊的袋坠落伤物伤人。As an embodiment of the present invention, preferably, the crane 2 is a hydraulic crane. In this embodiment, the crane 2 is a hydraulic crane, because the hydraulic type is safer than the electric type. Especially in the case of power failure, it can prevent the hanging bag from falling and hurting people.
作为本发明的一个实施例，优选地，吊钩22与吊机2设置为可更换地连接，才方便更换不同规划的吊具，实现不钩钓不同的重量使用不同的吊具。As an embodiment of the present invention, preferably, the hook 22 and the crane 2 are set to be replaceably connected, so that it is convenient to replace differently designed spreaders, so that different hangers can be used without hooking different weights.
作为本发明的一个实施例，优选地，吊架23为吨袋十字吊架。在本实施例中，吨袋十字吊架与吊钩22配合，在利用吊机起吊机时，将被吊的袋挂在吨袋十字吊架，从而将被吊的袋吊起。As an embodiment of the present invention, preferably, the hanger 23 is a big bag cross hanger. In this embodiment, the large bag cross hanger cooperates with the hook 22, and when the crane is used to lift the machine, the suspended bag is hung on the large bag cross hanger, thereby hoisting the suspended bag.
作为本发明的一个实施例，优选地，动力装置24包括电、液和气的动力。通常情况下，动力装置24采用电力，以为吊机提供动力来源。As an embodiment of the present invention, preferably, the power device 24 includes electric, hydraulic and pneumatic power. Typically, the power unit 24 uses electricity to provide a source of power for the hoist.
作为本发明的一个实施例，优选地，刀具31设置为呈八字形，以利于破袋。在本实施例中，刀具31包括两个左右对称布置的刀结构，相互支撑，并呈八字形。并且刀具31属于固定式破袋刀，具有4把可更换式设计，以适应不同的需要。As an embodiment of the present invention, preferably, the knife 31 is set in a figure-eight shape, so as to facilitate bag breaking. In this embodiment, the cutter 31 includes two symmetrically arranged cutter structures, which support each other and are in a figure-eight shape. And cutter 31 belongs to fixed bag breaking cutter, has 4 replaceable designs, to adapt to different needs.
装料装置32呈上大下小的筒状结构，用于盛放由刀具31破袋后流出的物料。装料装置32的采用304#不锈钢，厚度为3mm，并对受力部分进行加强。The charging device 32 has a cylindrical structure with a large top and a small bottom, and is used to contain the material flowing out after the bag is broken by the knife 31 . The charging device 32 is made of 304# stainless steel with a thickness of 3 mm, and the stressed part is strengthened.
如图2所示，破袋装置3还包括气动勾破袋装置33。在本实施例中，设置了2套气动勾破袋装置33，以利于更好地破袋。As shown in FIG. 2 , the bag breaking device 3 further includes a pneumatic hook breaking device 33 . In the present embodiment, two sets of pneumatic bag breaking devices 33 are provided to facilitate breaking bags better.
作为本发明的一个实施例，优选地，输送机41包括螺杆式输送机。在本实施例中，输送机41包括双螺杆仓底输送机，其具有直径为φ300的螺旋叶片。而且，双螺杆仓底输送机的旋转方向相反。As an embodiment of the present invention, preferably, the conveyor 41 includes a screw conveyor. In this embodiment, the conveyor 41 includes a twin-screw bottom conveyor having a helical blade with a diameter of φ300. Moreover, the rotation direction of the twin-screw bottom conveyor is opposite.
如图2所示，输送机41还包括动力设备42和传动机构43。在本实施例中，动力设备42采用减速电机，以调节螺杆式输送机的旋转速度。在本实施例中，传动机构43采用链条传动，具体地，设置为电机双链轮的螺杆单链轮。As shown in FIG. 2 , the conveyor 41 also includes a power device 42 and a transmission mechanism 43 . In this embodiment, the power device 42 adopts a geared motor to adjust the rotation speed of the screw conveyor. In this embodiment, the transmission mechanism 43 adopts a chain transmission, specifically, a screw single sprocket set as a motor double sprocket.
本发明提供的吨袋自动破袋下料站的工作流程如下：首先，操作人员启动吊机，将带有吨袋十字吊架的吊钩22降至合适的高度，操作人员将待破袋的袋挂至吨袋十字吊架上。然后操作吊机2使其沿着行轨12行至破袋装置3的上方，接着操作吊机2使被吊的袋脱离破袋装置3，掉入破袋装置3并落在刀具31的上面，由于掉落的被吊的袋的重力作用，被吊的袋很容易就被刀具31刺破而致使被吊的袋中的物料洒落在装料装置32内。接着，通过输送机41将物料通过出料口输送出去。其中空的袋子则被气动勾破袋装置33勾至相应的位置。其中在破袋时，由于被吊的袋比较大，需要重复多次破袋，以更有利于快速洒落其物料。The working process of the large bag automatic bag breaking and unloading station provided by the present invention is as follows: first, the operator starts the crane, lowers the hook 22 with the large bag cross hanger to a suitable height, and the operator lowers the bag to be broken The bag is hung on the big bag cross hanger. Then operate the crane 2 to make it go along the rail 12 to the top of the bag breaking device 3, then operate the crane 2 to make the hung bag break away from the bag breaking device 3, fall into the bag breaking device 3 and fall on the top of the cutter 31 , due to the gravitational effect of the dropped bag, the bag is easily pierced by the cutter 31 and causes the material in the bag to fall in the charging device 32 . Next, the material is transported out through the discharge port by the conveyor 41 . Wherein empty bag then is hooked to corresponding position by pneumatic hook broken bag device 33. When breaking the bag, since the bag being hung is relatively large, it is necessary to repeat the breaking of the bag many times, so as to be more conducive to quickly spilling its materials.
本发明提供的吨袋自动破袋下料站，可以实现人工操作，也可一键程序式运行，克服人工操作的低效率问题，可以实现自动破袋，并能进行大规模地进行破袋作业。The ton bag automatic bag breaking and unloading station provided by the present invention can realize manual operation or one-key program operation, overcome the low efficiency problem of manual operation, realize automatic bag breaking, and carry out large-scale bag breaking operations .
以上所述，只是本发明的较佳实施例而已，本发明并不局限于上述实施方式，只要其以相同的手段达到本发明的技术效果，凡在本公开的精神和原则之内，所做的任何修改、等同替换、改进等，均应包含在本公开保护的范围之内。都应属于本发明的保护范围。在本发明的保护范围内其技术方案和/或实施方式可以有各种不同的修改和变化。The above is only a preferred embodiment of the present invention, and the present invention is not limited to the above-mentioned embodiment, as long as it achieves the technical effect of the present invention by the same means, within the spirit and principles of the present disclosure, any Any modification, equivalent replacement, improvement, etc., shall be included within the protection scope of the present disclosure. All should belong to the protection scope of the present invention. Various modifications and changes may be made to the technical solutions and/or implementations within the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711023302.0ACN107585380A (en) | 2017-10-27 | 2017-10-27 | A kind of jumbo bag automatic bag-breaking blanking station |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711023302.0ACN107585380A (en) | 2017-10-27 | 2017-10-27 | A kind of jumbo bag automatic bag-breaking blanking station |
| Publication Number | Publication Date |
|---|---|
| CN107585380Atrue CN107585380A (en) | 2018-01-16 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711023302.0APendingCN107585380A (en) | 2017-10-27 | 2017-10-27 | A kind of jumbo bag automatic bag-breaking blanking station |
| Country | Link |
|---|---|
| CN (1) | CN107585380A (en) |
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| CN110304319B (en)* | 2019-07-19 | 2024-04-12 | 常州百利锂电智慧工厂有限公司 | Double-station electric hoisting ton bag opening station and working method thereof |
| CN111532525A (en)* | 2020-04-30 | 2020-08-14 | 上海中通吉网络技术有限公司 | Express delivery is flowed to transfer semi-automatic chartered plane of falling chartered plane |
| CN112570442A (en)* | 2020-11-10 | 2021-03-30 | 杰瑞环保科技有限公司 | Skid-mounted soil remediation equipment |
| CN118952610A (en)* | 2024-08-12 | 2024-11-15 | 广东泰利新材料科技有限公司 | A feeding device for polyethylene wax screw extruder |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication | Application publication date:20180116 |