技术领域technical field
本发明涉及一种电能表生产设备，尤其是一种除尘扫码封印验证一体化装置。The invention relates to an electric energy meter production equipment, in particular to an integrated device for dust removal, code scanning, seal verification.
背景技术Background technique
目前，传统的电能表除尘扫码封印验证工作是不同的设备独立工作完成，分别在4台不同的设备上完成相应工作，设备分散布置，占用空间大；占用流水线较长，流水线工作效率不能充分利用；成本生产和维护成本较高。At present, the traditional work of dust removal, code scanning, and seal verification of electric energy meters is completed by different devices independently, and the corresponding work is completed on 4 different devices respectively. The devices are scattered and occupy a large space; they occupy a long assembly line, and the efficiency of the assembly line is not sufficient. Utilization; Cost Production and maintenance costs are high.
因此，设计一种新型的除尘扫码封印验证装置，来提高电能表自动化流水线的生产质量、效率和生产线的可操作性是十分必要的。Therefore, it is very necessary to design a new type of dust removal code scanning seal verification device to improve the production quality, efficiency and operability of the automatic assembly line of electric energy meters.
发明内容Contents of the invention
本发明要解决的技术问题和提出的技术任务是对现有技术方案进行完善与改进，提供一种除尘扫码封印验证一体化装置，以电能表除尘扫码封印验证的速度和质量为目的。为此，本发明采取以下技术方案。The technical problem to be solved and the technical task proposed by the present invention are to improve and improve the existing technical solutions, and provide an integrated device for dust removal, code scanning, and seal verification, aiming at the speed and quality of dust removal, code scanning, and seal verification of electric energy meters. For this reason, the present invention takes the following technical solutions.
一种除尘扫码封印验证一体化装置，包括上下二层的架体、用于电能表除尘的除尘装置、对电能表一维码信息进行读取并进行信息绑定的信息绑定装置、对电能表封印帽封印结果进行验证的封印帽验证装置、对封印帽上二维码进行扫码的二维码扫码装置，所述的除尘装置设置于架体的前端部位，所述的信息绑定装置设置于除尘装置的后方，所述的封印帽验证装置设置于信息绑定装置后方，所述的二维码扫码装置设置于封印帽验证装置后方，所述的除尘装置、信息绑定装置、封印帽验证装置和二维码扫码装置均设置于架体的上层，所述的架体的上层底部前后方向还设有用于放置和移动电能表的移动搬运装置。在把电能表放置在移动搬运装置上后，移动搬运装置移动电能表，除尘装置首先对电能表表面静电浮尘及堆积灰尘进行有效清除，然后移动到信息绑定装置工位，信息绑定装置对电能表一维码信息进行读取并进行信息绑定，再移动到封印帽验证装置工位，封印帽验证装置对封印帽封印结果进行验证，剔除不合格的封印帽并放入封印帽验证装置的封印帽废料盒，最后移动到二维码扫码装置工位，二维码扫码装置对封印帽上二维码进行扫码，实现多个工作在一个设备内快速完成。An integrated device for dust removal, code scanning, and seal verification, including a frame body with upper and lower floors, a dust removal device for dust removal of electric energy meters, an information binding device for reading and binding information on the one-dimensional code information of electric energy meters, and The seal cap verification device for verifying the sealing result of the electric energy meter seal cap, the two-dimensional code scanning device for scanning the two-dimensional code on the seal cap, the dust removal device is arranged at the front end of the frame, and the information binding The fixing device is arranged behind the dust removal device, the seal cap verification device is arranged behind the information binding device, the two-dimensional code scanning device is arranged behind the seal cap verification device, the dust removal device, information binding The device, the seal cap verification device and the two-dimensional code scanning device are all arranged on the upper layer of the frame body, and the front and rear directions of the upper layer bottom of the frame body are also equipped with a mobile handling device for placing and moving the electric energy meter. After the electric energy meter is placed on the mobile handling device, the mobile handling device moves the electric energy meter. The dust removal device first effectively removes the electrostatic floating dust and accumulated dust on the surface of the electric energy meter, and then moves to the station of the information binding device. The information binding device The one-dimensional code information of the electric energy meter is read and the information is bound, and then moves to the sealing cap verification device station, the sealing cap verification device verifies the sealing result of the sealing cap, rejects the unqualified sealing caps and puts them into the sealing cap verification device The seal cap waste box is finally moved to the station of the two-dimensional code scanning device, which scans the two-dimensional code on the sealing cap, so that multiple tasks can be quickly completed in one device.
作为对上述技术方案的进一步完善和补充，本发明还包括以下附加技术特征。As a further improvement and supplement to the above technical solutions, the present invention also includes the following additional technical features.
所述的架体为由长条形型材固接而成的框架结构，所述的架体的上层设有多根用于安装固定除尘装置、信息绑定装置、封印帽验证装置和二维码扫码装置的横档，所述的上下二层之间设有隔板。框架结构简单，结构牢固实用，制造速度快，横档便于固定安装除尘装置、信息绑定装置、封印帽验证装置和二维码扫码装置，隔板便于上下层的隔离。The frame body is a frame structure made of strip-shaped profiles fixedly connected, and the upper layer of the frame body is provided with a plurality of rods for installing and fixing a dust removal device, an information binding device, a sealing cap verification device and a two-dimensional code As for the crosspiece of the code scanning device, a partition is arranged between the upper and lower floors. The frame structure is simple, the structure is firm and practical, and the manufacturing speed is fast. The crosspiece is convenient for fixed installation of dust removal device, information binding device, seal cap verification device and two-dimensional code scanning device. The partition board is convenient for the isolation of the upper and lower layers.
所述的移动搬运装置包括2根搬运轨道和设置于轨道上的用于放置电能表的托盘。托盘便于放置电能表，2根搬运轨道能够稳定的搬运移动托盘。The moving and conveying device includes two conveying rails and a tray arranged on the rails for placing the electric energy meter. The pallet is convenient for placing the electric energy meter, and the 2 transport rails can carry the mobile pallet stably.
所述的托盘上设有用于放置电能表和对电能表定位的多个定位槽。通过多个电能表定位槽，可以放置多个电能表，提高工作效率，并且使电能表在水平方向不能移动，便于工作。The tray is provided with a plurality of positioning grooves for placing and locating the electric energy meter. Through multiple electric energy meter positioning slots, multiple electric energy meters can be placed to improve work efficiency, and the electric energy meters cannot be moved in the horizontal direction, which is convenient for work.
所述的除尘装置包括除尘装置本体、设于除尘装置本体底面前部绕竖向轴转动的用于刷尘的盘刷、设于盘刷后方的用于刷尘的横向滚刷、设于滚刷后方用于吸尘的吸尘盘、设于底部四周用于隔离内外环境的隔离刷、设于隔离刷内侧用于吸尘的吸尘口和用于集尘的集尘盒，所述的盘刷的前侧还设有用于产生离子风的离子风装置，所述的盘刷和滚刷分别通过除尘装置本体顶部和侧面的电机驱动。通过多工序连续工作方式能对电能表表面静电浮尘及堆积灰尘进行有效清除。The dust removal device includes a dust removal device body, a disk brush for dust removal that is arranged on the bottom front of the dust removal device body and rotates around a vertical axis, a horizontal roller brush for dust removal that is arranged behind the disk brush, and a roller brush that is arranged on the roller. The dust suction plate behind the brush is used for dust collection, the isolation brush located around the bottom is used to isolate the internal and external environment, the dust suction port located inside the isolation brush is used for dust collection, and the dust collection box is used for dust collection. The front side of the disc brush is also provided with an ion wind device for generating ion wind, and the disc brush and the rolling brush are respectively driven by motors on the top and side of the dust removal device body. Through the multi-process continuous working mode, the electrostatic floating dust and accumulated dust on the surface of the electric energy meter can be effectively removed.
所述的除尘装置本体设有固定在架体上并可实现除尘装置本体升降和固定的升降装置。通过升降装置实现除尘装置的上下升降和固定。The dust removal device body is provided with a lifting device that is fixed on the frame and can realize lifting and fixing of the dust removal device body. The up and down lifting and fixing of the dust removal device is realized by the lifting device.
所述的升降装置包括对称地设于除尘装置本体顶部前后端的4组滑轨组件，每组所述的滑轨组件均包括滑轨、固接于除尘装置本体的滑块。滑轨式升降应用普遍，技术成熟。The lifting device includes 4 sets of slide rail assemblies symmetrically arranged on the front and rear ends of the top of the dust removal device body, and each set of slide rail assemblies includes slide rails and sliders fixed to the dust removal device body. Slide rail lifting is widely used and the technology is mature.
所述的滑轨的顶部和底部均设有用于固定在架体上的螺栓固定座。螺栓固定座便于与架体进行固定连接，方便安装继成。Both the top and the bottom of the slide rail are provided with bolt fixing seats for fixing on the frame body. The bolt fixing seat is convenient to be fixedly connected with the frame body, which is convenient for installation and succession.
每个所述的滑轨均与多个固接于除尘装置本体的滑块相配，每个滑块的侧面均设有实现滑块固定的顶紧螺栓。通过多个滑块与滑轨的配合，滑动时受力更均衡，移动更平稳，通过顶紧螺栓顶紧实现固定，结构简单，效果好。Each of the slide rails is matched with a plurality of sliders fixedly connected to the body of the dust removal device, and the side of each slider is provided with jacking bolts for fixing the sliders. Through the cooperation of multiple sliders and slide rails, the force is more balanced when sliding, and the movement is more stable. It is fixed by tightening the tightening bolts, and the structure is simple and the effect is good.
每个所述的滑轨侧面均固接有一根圆形滑柱，所述的除尘装置本体上设有多个滑套穿套于圆形滑柱上。通过增加滑套与圆形滑柱的配合，一方面滑动时更加平稳，同时可以简化滑块槽的结构，使滑轨不需要设置成像燕尾形那样的防滑块侧脱结构。A circular sliding column is fixedly connected to the side of each slide rail, and a plurality of sliding sleeves are provided on the body of the dust removal device to fit on the circular sliding column. By increasing the cooperation between the sliding sleeve and the circular sliding column, on the one hand, the sliding is more stable, and at the same time, the structure of the sliding block groove can be simplified, so that the sliding rail does not need to be provided with a dovetail-shaped anti-sliding block side-off structure.
有益效果：本装置通过一体化集成的结构设计，直接在一个设备内实现完成多个工作，减少了传统流水线的占用空间，结构紧凑，集成功能强大，大大提高工作效率。Beneficial effects: The device can directly complete multiple tasks in one device through an integrated structural design, which reduces the occupied space of the traditional assembly line. It has a compact structure and powerful integration functions, greatly improving work efficiency.
附图说明Description of drawings
图1是本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2是本发明除尘装置结构示意图。Fig. 2 is a structural schematic diagram of the dust removal device of the present invention.
图3是本发明除尘装置侧卧轴测结构示意图。Fig. 3 is a schematic diagram of the lateral axonometric structure of the dust removal device of the present invention.
图中：1-架体；2-除尘装置；3-信息绑定装置；4-封印帽验证装置；5-二维码扫码装置；6-轨道；7-隔板；8-电能表；9-托盘；101-横档；201-除尘装置本体；202-电机；203-隔离刷；204-盘刷；205-滚刷；206-吸尘盘；207-离子风装置；208-集尘盒；209-吸尘口；210-滑轨；211-滑块；212-圆形滑柱；213-滑套；214-螺栓固定座。In the figure: 1-frame; 2-dust removal device; 3-information binding device; 4-seal cap verification device; 5-two-dimensional code scanning device; 6-track; 7-partition; 8-electric energy meter; 9-tray; 101-crossbar; 201-dust removal device body; 202-motor; 203-isolation brush; 204-disk brush; 205-rolling brush; Box; 209-dust suction port; 210-sliding rail; 211-slider; 212-circular sliding column; 213-sliding sleeve; 214-bolt fixing seat.
具体实施方式detailed description
以下结合说明书附图对本发明的技术方案做进一步的详细说明。The technical solution of the present invention will be further described in detail below in conjunction with the accompanying drawings.
如图1-3所示，一种除尘扫码封印验证一体化装置，包括上下二层的架体1、用于电能表8除尘的除尘装置2、对电能表8一维码信息进行读取并进行信息绑定的信息绑定装置3、对电能表8封印帽封印结果进行验证的封印帽验证装置4、对封印帽上二维码进行扫码的二维码扫码装置5，除尘装置2设置于架体1的前端部位，信息绑定装置3设置于除尘装置2的后方，封印帽验证装置4设置于信息绑定装置3后方，二维码扫码装置5设置于封印帽验证装置4后方，除尘装置2、信息绑定装置3、封印帽验证装置4和二维码扫码装置5均设置于架体1的上层，架体1的上层底部前后方向还设有用于放置和移动电能表8的移动搬运装置。As shown in Figure 1-3, an integrated device for dust removal, code scanning, seal verification, including a frame body 1 with upper and lower floors, a dust removal device 2 for dust removal of the electric energy meter 8, and reading the one-dimensional code information of the electric energy meter 8 And the information binding device 3 for information binding, the seal cap verification device 4 for verifying the sealing result of the electric energy meter 8 seal cap, the two-dimensional code scanning device 5 for scanning the two-dimensional code on the seal cap, and the dust removal device 2 is set at the front end of the frame body 1, the information binding device 3 is set at the rear of the dust removal device 2, the sealing cap verification device 4 is set at the rear of the information binding device 3, and the two-dimensional code scanning device 5 is set at the sealing cap verification device 4. At the rear, the dust removal device 2, the information binding device 3, the seal cap verification device 4 and the two-dimensional code scanning device 5 are all arranged on the upper layer of the frame body 1, and the front and rear directions of the upper layer bottom of the frame body 1 are also provided for placement and movement. The mobile handling device of the electric energy meter 8.
为了便于制造，架体1为由长条形型材固接而成的框架结构，架体1的上层设有多根用于安装固定除尘装置2、信息绑定装置3、封印帽验证装置4和二维码扫码装置5的横档101，上下二层之间设有隔板7。框架结构简单，结构牢固实用，制造方便，速度快，横档101便于固定安装除尘装置2、信息绑定装置3、封印帽验证装置4和二维码扫码装置5，隔板7便于上下层的隔离。In order to facilitate manufacturing, the frame body 1 is a frame structure made of strip-shaped profiles. The upper layer of the frame body 1 is provided with a plurality of rods for installing and fixing the dust removal device 2, the information binding device 3, the seal cap verification device 4 and The crosspiece 101 of the two-dimensional code scanning device 5 is provided with a partition 7 between the upper and lower floors. The frame structure is simple, the structure is firm and practical, the manufacture is convenient, and the speed is fast. The crosspiece 101 is convenient for the fixed installation of the dust removal device 2, the information binding device 3, the seal cap verification device 4 and the two-dimensional code scanning device 5, and the partition 7 is convenient for the upper and lower floors. isolation.
为了实现电能表8的搬运，移动搬运装置包括2根搬运轨道6和设置于轨道6上的用于放置电能表8的托盘9。托盘9便于放置电能表8，2根搬运轨道6能够稳定的搬运移动托盘9。In order to carry the electric energy meter 8 , the mobile conveying device includes two conveying rails 6 and a tray 9 arranged on the rails 6 for placing the electric energy meter 8 . The pallet 9 is convenient for placing the electric energy meter 8, and the two transport rails 6 can carry the movable pallet 9 stably.
为了使电能表8与托盘9实现定位放置，托盘9上设有用于放置电能表8和对电能表8定位的6个定位槽。通过6个电能表8定位槽，可以放置6个电能表8，提高工作效率，并且定位槽使电能表8在水平方向实现在托盘9上的定位，放置方便，工作中不会移位，便于工作。In order to realize positioning and placement of the electric energy meter 8 and the tray 9 , the tray 9 is provided with six positioning slots for placing the electric energy meter 8 and positioning the electric energy meter 8 . Six electric energy meters 8 can be placed through six electric energy meter 8 positioning slots, which improves work efficiency, and the positioning slots enable electric energy meters 8 to be positioned on the pallet 9 in the horizontal direction, which is convenient to place and will not shift during work, which is convenient Work.
为了有效清除电能表8表面的积尘，除尘装置2包括除尘装置本体201、设于除尘装置本体201底面前部绕竖向轴转动的用于刷尘的盘刷204、设于盘刷204后方的用于刷尘的横向滚刷205、设于滚刷205后方用于吸尘的吸尘盘206、设于底部四周用于隔离内外环境的隔离刷203、设于隔离刷203内侧用于吸尘的吸尘口209和用于集尘的集尘盒208，盘刷204的前侧还设有用于产生离子风的离子风装置207，盘刷204和滚刷205分别通过除尘装置本体201顶部和侧面的电机202驱动。通过多工序连续工作方式能对电能表8表面静电浮尘及堆积灰尘进行有效清除。In order to effectively remove the accumulated dust on the surface of the electric energy meter 8, the dust removal device 2 includes a dust removal device body 201, a disk brush 204 that is arranged on the bottom front of the dust removal device body 201 and rotates around a vertical axis for brushing dust, and is located behind the disk brush 204. Horizontal roller brush 205 for cleaning dust, vacuum pan 206 behind the roller brush 205 for dust collection, isolation brush 203 located around the bottom for isolating the internal and external environment, and isolation brush 203 inside for suction The dust suction port 209 for dust and the dust box 208 for dust collection, the front side of the disc brush 204 is also provided with an ion wind device 207 for generating ion wind, and the disc brush 204 and the rolling brush 205 pass through the top of the dust removal device body 201 respectively. And side motor 202 drives. The electrostatic floating dust and accumulated dust on the surface of the electric energy meter 8 can be effectively removed through the multi-process continuous working mode.
为了实现升降，除尘装置本体201设有固定在架体1上并可实现除尘装置本体201升降和固定的升降装置。通过升降装置实现除尘装置2的上下升降和固定。In order to achieve lifting, the dust removal device body 201 is provided with a lifting device that is fixed on the frame body 1 and can realize lifting and fixing of the dust removal device body 201 . The up and down lifting and fixing of the dust removal device 2 are realized by the lifting device.
为了方便的实现升降，升降装置包括对称地设于除尘装置本体201顶部前后端的4组滑轨组件，每组滑轨组件均包括滑轨210、固接于除尘装置本体201的滑块211。滑轨210式升降应用普遍，技术成熟。In order to achieve lifting conveniently, the lifting device includes 4 sets of slide rail assemblies symmetrically arranged at the front and rear ends of the top of the dust removal device body 201 . Slide rail 210 type lifting is widely used and the technology is mature.
为了实现与架体1的固定，滑轨210的顶部和底部均设有用于固定在架体1上的螺栓固定座214。螺栓固定座214便于与架体1进行固定连接，方便安装继成。In order to realize the fixing with the frame body 1 , the top and the bottom of the slide rail 210 are provided with bolt fixing seats 214 for fixing on the frame body 1 . The bolt fixing seat 214 is convenient to be fixedly connected with the frame body 1, and is convenient for installation and succession.
为了能平稳的升降和固定，每个滑轨210均与3个固接于除尘装置本体201的滑块211相配，每个滑块211的侧面均设有实现滑块211固定的顶紧螺栓。通过3个滑块211与滑轨210的配合，滑动时受力更均衡，移动更平稳，通过顶紧螺栓顶紧实现固定，结构简单，效果好。In order to lift and fix smoothly, each slide rail 210 is matched with three slide blocks 211 affixed to the dust removal device body 201 , and the side of each slide block 211 is provided with fastening bolts to realize the fixation of the slide block 211 . Through the cooperation of the three sliders 211 and the slide rail 210, the force is more balanced when sliding, and the movement is more stable. The fixing is realized by tightening the bolts, and the structure is simple and the effect is good.
为了能更平稳地升降，每个滑轨210侧面均固接有一根圆形滑柱212，除尘装置本体201上设有2个滑套213穿套于圆形滑柱212上。通过增加滑套213与圆形滑柱212的配合，一方面滑动时更加平稳，同时可以简化滑块211槽的结构，使滑轨210不需要设置成像燕尾形那样的防滑块211侧脱结构。In order to move up and down more smoothly, a circular sliding column 212 is fixedly connected to the side of each slide rail 210 , and two sliding sleeves 213 are provided on the dust removal device body 201 to fit on the circular sliding column 212 . By increasing the cooperation between the sliding sleeve 213 and the circular sliding column 212, on the one hand, it slides more smoothly, and at the same time, the structure of the groove of the sliding block 211 can be simplified, so that the sliding rail 210 does not need to be provided with an anti-sliding block 211 side-off structure like a dovetail.
工作时，在把电能表8放置在移动搬运装置上后，移动搬运装置移动电能表8，除尘装置2首先对电能表8表面静电浮尘及堆积灰尘进行有效清除，然后移动到信息绑定装置3工位，信息绑定装置3对电能表8一维码信息进行读取并进行信息绑定，再移动到封印帽验证装置4工位，封印帽验证装置4对封印帽封印结果进行验证，剔除不合格的封印帽并放入封印帽验证装置4的封印帽废料盒，最后移动到二维码扫码装置5工位，二维码扫码装置5对封印帽上二维码进行扫码，通过一体化集成的结构设计，直接在一个设备内实现完成多个工作，减少了传统流水线的占用空间，结构紧凑，集成功能强大，大大提高工作效率。When working, after the electric energy meter 8 is placed on the mobile transport device, the mobile transport device moves the electric energy meter 8, and the dust removal device 2 first effectively removes the electrostatic floating dust and accumulated dust on the surface of the electric energy meter 8, and then moves to the information binding device 3 Station, the information binding device 3 reads the one-dimensional code information of the electric energy meter 8 and performs information binding, and then moves to the station of the seal cap verification device 4, and the seal cap verification device 4 verifies the sealing result of the seal cap, and removes the Unqualified seal caps are put into the seal cap waste box of the seal cap verification device 4, and finally moved to the two-dimensional code scanning device 5 station, and the two-dimensional code scanning device 5 scans the two-dimensional code on the seal cap, Through the integrated structural design, multiple tasks can be completed directly in one device, which reduces the space occupied by the traditional assembly line. It has a compact structure and powerful integration functions, greatly improving work efficiency.
以上图1-3所示的一种除尘扫码封印验证一体化装置是本发明的具体实施例，已经体现出本发明实质性特点和进步，可根据实际的使用需要，在本发明的启示下，对其进行形状、结构等方面的等同修改，均在本方案的保护范围之列。The dust-removing, code-scanning, and seal-verifying integrated device shown in Figures 1-3 above is a specific embodiment of the present invention, which has already demonstrated the substantive features and progress of the present invention, and can be used according to actual needs under the inspiration of the present invention. , equivalent modification of its shape, structure, etc., are all within the scope of protection of this scheme.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710703672.2ACN107572200B (en) | 2017-08-16 | 2017-08-16 | A kind of dedusting barcode scanning seal verifying integrated apparatus |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710703672.2ACN107572200B (en) | 2017-08-16 | 2017-08-16 | A kind of dedusting barcode scanning seal verifying integrated apparatus |
| Publication Number | Publication Date |
|---|---|
| CN107572200Atrue CN107572200A (en) | 2018-01-12 |
| CN107572200B CN107572200B (en) | 2019-10-29 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710703672.2AActiveCN107572200B (en) | 2017-08-16 | 2017-08-16 | A kind of dedusting barcode scanning seal verifying integrated apparatus |
| Country | Link |
|---|---|
| CN (1) | CN107572200B (en) |
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| CN111530773A (en)* | 2020-06-05 | 2020-08-14 | 成都艾格家具有限公司 | Plate screening system and plate screening method thereof |
| CN114476487A (en)* | 2022-02-21 | 2022-05-13 | 江西汉可泛半导体技术有限公司 | Tiled accurate location conveyor of lift backward flow |
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