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CN107433756A - A kind of non-halogen surfacing and its manufacture method - Google Patents

A kind of non-halogen surfacing and its manufacture method
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Publication number
CN107433756A
CN107433756ACN201610353389.7ACN201610353389ACN107433756ACN 107433756 ACN107433756 ACN 107433756ACN 201610353389 ACN201610353389 ACN 201610353389ACN 107433756 ACN107433756 ACN 107433756A
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China
Prior art keywords
parts
tpu
halogen
particles
surfacing
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CN201610353389.7A
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Chinese (zh)
Inventor
游雄铁
张小平
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Jinjia Building Materials Science & Technology Co Ltd Shanghai
Shanghai Jinka Flooring Tech Co Ltd
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Jinjia Building Materials Science & Technology Co Ltd Shanghai
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Priority to CN201610353389.7ApriorityCriticalpatent/CN107433756A/en
Priority to PCT/CN2016/087383prioritypatent/WO2017201802A1/en
Publication of CN107433756ApublicationCriticalpatent/CN107433756A/en
Pendinglegal-statusCriticalCurrent

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Abstract

The invention discloses a kind of non-halogen surfacing and its manufacture method.The non-halogen surfacing includes base layer, decorative layer and wearing layer, the wearing layer is TPU clear sheets, the decorative layer is TPU print films, the base layer is non-halogen macromolecular sheet material, the material of the wearing layer includes TPU and additive, the material of the base layer includes non-halogen high polymer material and filler, and the non-halogen high polymer material is in TPU or TPU, NBR, ABS, PETG at least two mixture.The non-halogen surfacing selects environmental protection macromolecule material, does not introduce plasticizer, will not disgusting harmful substance in burning disposal without halogen.Decorative layer is using special process printing TPU film, when overcoming TPU printings because of elastic deformation and the defects of pattern " walking version ".

Description

A kind of non-halogen surfacing and its manufacture method
Technical field
The surfacing and its manufacture method used the present invention relates to a kind of indoor and outdoor field of constructional ornament, especially with regard to one kindThe non-halogen surfacing of environment-friendly type and its manufacture method.
Background technology
Outer field of constructional ornament indoors, people can select different Surface pavement materials to lay ground.Surface pavement materialIt is generally divided into log, stone material, rubber, flax and composite etc..PVC (polyvinyl chloride) is because of its outstanding waterproof, fire-retardant and resistance toPerformance is ground, and the advantages of pattern is various, attractive and durable, simple and replacement cost of mating formation is cheap, is accounted in composite marketsThere is rate maximum.
However, due to polyphosphazene polymer vinyl chloride be PVC material in nature can not natural degradation, so using burnMethod is handled.Because PVC is a kind of high halogen polymer, itself contains halogen, and HCl gases can be produced Ji Er Evil in burningThe harmful substances such as English, it is therefore necessary to develop a environmentally friendly non-halogen surfacing.
No. CN102733581A discloses a kind of floor tile of non-PVC material, and it uses PETG (polyethylene terephthalatesEster -1,4-CHDM ester) raw material is used as, produce the floor tile for meeting environmental requirement.However, PETG can not add it is inorganicFiller, it is with high costs, though and PETG be easy to printing characteristic, the thermal contraction performance of itself is very big, dimensionally stableProperty is poor.PETG transparent wears, anti-scratch performance crossover.Test and also found, by the use of PETG as the non-PVC of printing film preparationBrick, after temper, the defects of product can not still overcome buckling deformation.
Therefore, it is necessary to develop a kind of good stability of the dimension, and cost can be received by market for the ring mated formationProtect non-halogen surfacing.
The content of the invention
In view of this, the present invention provides a kind of non-halogen surfacing and its manufacture method of environment-friendly type.
Non- halogen surfacing provided by the invention, including base layer, decorative layer and wearing layer, the wearing layer are that TPU is transparentSheet material, the decorative layer are TPU print films, and the base layer is non-halogen macromolecular sheet material, and the material of the wearing layer includes TPU and additionAgent, the material of the base layer include non-halogen high polymer material and filler, the non-halogen high polymer material is TPU or TPU, NBR, ABS,At least two mixture in PETG.
According to one embodiment of present invention, the material of the wearing layer includes 100 parts of TPU particles and additive 1-15Part, the additive is the mixture of at least one of stabilizer or stabilizer and antioxidant and antismoke agent.
According to one embodiment of present invention, the material of the base layer includes non-100 parts of halogen macromolecule material particle, filler100-300 parts and additive 1-15 parts, the additive are stabilizer or stabilizer and at least one of fire retardant and antismoke agentMixture, the filler is at least one of stone flour, calcite and kaolin.
According to one embodiment of present invention, the 100 parts mixture includes:The TPU particles of 75-95 parts and 5-25 partsNBR particles, either the TPU particles of 80-95 parts and the PETG particles of 5-20 parts or the TPU particles of 55-90 parts, 5-25 partsNBR particles and the PETG particles of 5-20 parts, either the TPU particles of 70-90 parts and the ABS particles of 10-30 parts or 85-95 partsABS particles and 5-15 parts NBR particles, either the PETG particles of 80-95 parts and the NBR particles of 5-20 parts or 20-40 partsTPU particles, the ABS particles of 10-30 parts, the NBR particles of 10-20 parts and the PETG particles of 15-30 parts.
The manufacture method of non-halogen surfacing provided by the invention, including:Prepare the mixed of non-halogen high polymer material and fillerMaterial is closed, base layer is prepared with extrusion moulding or rolling-molding method;Decorative layer is prepared, including:Prepare TPU film;Prepare supportFilm;By the false fitting of TPU film and support membrane and start to print, in TPU film backwards to support membrane side surface printing pattern;By two layers of UF membrane after finishing printing, TPU print films are obtained;The compound of TPU and additive is prepared, using suitable technique systemStandby wearing layer;Base layer, decorative layer and wearing layer are bonded by hot pressing or online fitting method fits together, non-halogen table is madePlane materiel material.
According to one embodiment of present invention, when preparing base layer, calendering formation temperature is 120-170 DEG C, extrusion moldingTemperature is 150-190 DEG C.
According to one embodiment of present invention, the step of hot pressing is bonded includes:By obtained base layer, decorative layer and wear-resistingLayer stacks in order;By the film layer stacked by hot press, heat is carried out at 100-170 DEG C of temperature and 25-180MPa pressureConjunction is overlayed, forms non-halogen surfacing.
According to one embodiment of present invention, the step of online fitting includes:By base layer, decorative layer and wearing layer by suitableSequence is placed in bridging roller;Base layer, decorative layer and wearing layer are sent into online laminating apparatus simultaneously to be bonded, form non-halogen tablePlane materiel material, the online laminating apparatus include some groups of pressure rollers set along horizontal line direction, and each group pressure roller includes symmetrical above and belowPressure roller.
According to one embodiment of present invention, the support membrane used during decorative layer is prepared as plant fiber paper, PP films, PETOne kind in film, PA films, PC films, PS films, PETG films and POM films.
According to one embodiment of present invention, the non-halogen high polymer material be in TPU or TPU, NBR, ABS, PETG at leastTwo kinds of mixture, the 100 parts mixture include:The TPU particles of 75-95 parts and the NBR particles of 5-25 parts, or 80-95Part TPU particles and 5-20 parts PETG particles, or the TPU particles of 55-90 parts, the NBR particles of 5-25 parts and 5-20 partsPETG particles, either the TPU particles of 70-90 parts and the ABS particles and 5-15 parts of the ABS particles of 10-30 parts or 85-95 partsNBR particles, either the PETG particles of 80-95 parts and the NBR particles of 5-20 parts or the TPU particles of 20-40 parts, 10-30 partsABS particles, the NBR particles of 10-20 parts and the PETG particles of 15-30 parts.
In summary, non-halogen surfacing of the invention and is adopted by using TPU as decorative layer and the material of wearing layerBy the use of the non-halogen high polymer material of environment-friendly type as the material of base layer, obtained surfacing is free of halogen, thus burningHarmful substance will not be produced in processing procedure, reaches the requirement of environmental protection;Also, due to being free of PVC in matrix layer material, so thisThe non-halogen surfacing of invention need not add plasticizer (phthalate), so as to avoid because introducing phthalic acidHuman body caused by esters endangers.In addition, the present invention uses false fitting print process when preparing decorative layer, by TPU film and itsSupport membrane is fixed together printing, can reduce the elastic deformation of decorative layer basic unit (i.e. TPU film), avoid printed patterns from walkingSample.Furthermore PETG print films are replaced using TPU print films, product cost can be effectively reduced and the contraction because of print film in itself is ledThe deformation of products problem of cause.
Brief description of the drawings
Fig. 1 is the structural representation of the non-halogen surfacing of the present invention.
Fig. 2 is a kind of schematic flow sheet of manufacture method of the non-halogen surfacing of the present invention.
Fig. 3 is the schematic diagram of step S13 in Fig. 2.
Fig. 4 is the schematic flow sheet of another manufacture method of the non-halogen surfacing of the present invention.
Fig. 5 is the schematic diagram of step J14 in Fig. 4.
Embodiment
Further to illustrate the present invention to reach the technological means and effect that predetermined goal of the invention is taken, below in conjunction withAccompanying drawing and preferred embodiment, to embodiment, structure, feature and its effect of the present invention, describe in detail as after.
First embodiment:
The non-halogen surfacing of the present invention is composite, and it cannot be only used for laying ground, it may also be used for laying smallpoxPlate, wall, wardrobe etc..In the present invention, the non-halogen surfacing is preferably composite floor board.Fig. 1 is referred to, the non-halogen surface materialMaterial 100 from bottom to top includes base layer 10, decorative layer 20 and wearing layer 30 successively.
Base layer 10 is TPU sheet materials, and it includes initial bed 11 and the intermediate layer 12 on initial bed 11.In the present inventionAnother embodiment in, base layer 10 can not include intermediate layer 12.
The material of initial bed 11 includes TPU particles, filler and additive.In the present embodiment, the material of initial bed 11 byTPU particles, filler and additive composition.The proportioning of each component is as follows in the material of initial bed 11:TPU (thermoplastic polyurethane)100 parts of grain, filler 100-300 parts, additive 1-15 parts are (including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1Part).
Intermediate layer 12 includes TPU particles, filler and additive.In the present embodiment, the material in intermediate layer 12 is by TPUGrain, filler and additive composition.The proportioning of each component is as follows in the material in intermediate layer 12:100 parts of TPU particles, filler 200-300Part, additive 1-15 parts (including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
In another embodiment of the present invention, some compositions in the additive or additive in base layer 10 can take the circumstances into considerationOmit.
In initial bed 11 and intermediate layer 12, filler can be stone flour, calcite or kaolin, and stabilizer can be poly- carbonChange diimine (model:UN-03), fire retardant can be magnesium hydroxide, aluminium hydroxide, hydration zinc borate and hydrotalcite, antismoke agentCan be ferrocene or molybdenum system antismoke agent.
In the present embodiment, the base material of base layer 10 is TPU, in other embodiments of the invention, the base of base layer 10Material can also be other non-halogen high polymer materials, such as TPU, NBR (nitrile rubber), (acrylonitrile-butadiene-styrene (ABS) is common by ABSPolymers), in PETG (polyethylene terephthalate -1,4 cyclohexane dimethanol ester) at least two mixture.
Decorative layer 20 is TPU print films, and the print film is prepared by false fitting print process.Because TPU elasticity is bigAnd pliability is good so that TPU print films easily " walking version (misregistration) ", can not realize printing in printing.It is thin to solve TPU" walking version " problem when film prints, the present invention propose false fitting print process.False fitting print process is in the side of TPU filmThe false fitting support membrane in surface, during printing, the printed patterns on the side surface backwards to support membrane of TPU film, finish printingAfterwards by two layers of UF membrane, that is, TPU print films are made.In false fitting print process, the support membrane used can be stringPaper, PP (polypropylene) film, PET (polyethylene terephthalate) film, PA (polyamide) film, PC (makrolon) film, PS are (poly-Styrene) in film, PETG (polyethylene terephthalate -1,4 cyclohexane dimethanol ester) films and POM (polyformaldehyde) filmIt is a kind of.
Wearing layer 30 is TPU clear sheets, and the material of wearing layer 30 includes TPU particles and additive.In the present embodiment,The material of wearing layer 30 is made up of TPU particles and additive.The proportioning of each component is as follows in the material of wearing layer 30:TPU particles100 parts, additive 1-15 parts (including stabilizer 1-10 parts, antioxidant 0-10 parts, antismoke agent 0-1 parts).
In another embodiment of the present invention, some compositions in the additive or additive in wearing layer 30 can take the circumstances into considerationOmit.
The stabilizer of wearing layer 30 can be polycarbodiimide (model:UN-03), antioxidant can be antioxidant 1010(four [β-(3,5- di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol esters), antismoke agent is the special antismoke agent of transparent material, such asFerrocene, molybdenum system antismoke agent.
A kind of manufacture method of above-mentioned non-halogen surfacing is described below, this method is referred to as hot pressing fitting method, refers to figure2, this method comprises the following steps:
Step S11:Prepare initial bed 11.Specific method includes:Weighed respectively according to the material composition and ratio of initial bed 11Material, after their high-speed stirreds, launch and 3-15min is kneaded in muller into compound;Obtained compound is passed through into pressureProlong machine calendering formation and initial bed 11 is made.Calendering formation temperature is 135-150 DEG C.
Step S12:Prepare intermediate layer 12.Specific method includes:Weighed respectively according to the material composition and ratio in intermediate layer 12Material, after their high-speed stirreds, launch and 3-15min is kneaded in muller into compound;Obtained compound is passed through into pressureProlong machine calendering formation and intermediate layer 12 is made.Calendering formation temperature is 135-150 DEG C.
Step S13:Decorative layer 20 is prepared, specific method includes:Top layer film is used as using TPU film;Prepare support membrane, supportFilm can be one kind in plant fiber paper, PP films, PET film, PA films, PC films, PS films, PETG films and POM films;By TPU filmStart to print with after the false fitting of support membrane, printing surface is TPU film backwards to the surface of support membrane side;Will after finishing printingTwo layers of UF membrane, obtain TPU print films.During false fitting, TPU film and support membrane are by means of the surface between double-layer filmsesPower is false to fit together.As shown in figure 3, during printing, TPU film 21 and support membrane 22 are fixed on one and are located at delivery roller 23Or on the fixed jig 24 on conveyer belt, make fixed jig 24 pass sequentially through several printing rollers 25, it is each to print roller 25It is upper be coated with a kind of pigment, when fixed jig 24 be after all printing rollers 25 TPU film 21 surface printing it is goodComplete pattern.
Step S14:Prepare wearing layer 30.Specific method includes:Material composition and ratio according to wearing layer 30 prepare eachMaterial;Wearing layer 30 is made using the suitable technique such as rolling process, the tape casting, blow moulding.
Step S15:By initial bed 11, intermediate layer 12, decorative layer 20 and wearing layer 30 made from step S11-S14 in orderStack, hot pressing fitting 10-20min, forms non-halogen surfacing at 100-170 DEG C of temperature and 25-180MPa pressure100。
Another manufacture method of non-halogen surfacing is described below, this method is referred to as online fitting method, refers to Fig. 4,This method comprises the following steps:
Step J11:Prepare initial bed 11.Specific method includes:Weighed respectively according to the material composition and ratio of initial bed 11Material, after their high-speed stirreds, launch and 3-15min is kneaded in muller into compound;By obtained compound by squeezingGo out machine extrusion molding and initial bed 11 is made.Extrusion molding temperature is 160-180 DEG C.
Step J12:Decorative layer 20 is prepared, specific method is the same as step S13.
Step J13:Prepare wearing layer 30.Specific method includes:Material composition and ratio according to wearing layer 30 prepare eachMaterial;Wearing layer 30 is made using appropriate process such as rolling process, the tape casting, blow mouldings.
Step J14:As shown in figure 5, by initial bed 11, decorative layer 20, wearing layer 30 made from step J11-J13 in orderIt is placed in bridging roller 40, is bonded by online laminating apparatus, forms non-halogen surfacing 100.The online laminating apparatus bagSome groups of pressure rollers 50 symmetrical above and below set along horizontal line are included, initial bed 11, decorative layer 20, wearing layer 30 pass through up and down jointlyWhen between symmetrical pressure roller 50, fit together in the presence of pressure roller 50.In order that initial bed 11, decorative layer 20 and wearing layerBetween 30 enter pressure roller 50 symmetrical above and below along specific direction, online laminating apparatus is additionally provided with guide roller 60.When utilizing pressure roller50 when being bonded, and needs as needed heat pressure roller 50, and travel direction of the temperature of each group pressure roller 50 along material is successivelyIt is incremented by, so that the material passed through can be pressed together more easily.But for the ease of the product posted is pasted from onlineAttach together to put and deflect from, the temperature of last two groups of pressure rollers 50 should be relatively.Fitting when, for the ease of process material moreIt is bonded well, the linear velocity of each group pressure roller 50 also should gradually increase along the travel direction of material.
In above two preparation method, the thickness of the sheet material processed due to extrusion molding and calendering formation and performanceDifference, when base layer 10 is prepared by the way of extrusion molding, single layer structure is normally only made, and by the way of calendering formationWhen preparing base layer 10, sandwich construction can be made.
Second embodiment:
The decorative layer 20 and wearing layer 30 of the non-halogen surfacing of the present embodiment and the non-halogen surfacing of first embodimentIdentical, the difference of the present embodiment and first embodiment is base layer 10.
In the present embodiment, base layer 10 equally includes initial bed 11 and the intermediate layer 12 on initial bed 11.In an alternative embodiment of the invention, base layer 10 can not also include intermediate layer 12.
The material of initial bed 11 includes TPU/NBR mixtures, filler and additive.In the present embodiment, initial bed 11Material is made up of TPU/NBR mixtures, filler and additive.The proportioning of each component is as follows in the material of initial bed 11:TPU/NBR100 parts of mixture (including TPU particle 75-95 parts, NBR particle 5-25 parts), filler 100-300 parts, additive 1-15 parts(including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
The material in intermediate layer 12 includes TPU/NBR mixtures, filler and additive.In the present embodiment, intermediate layer 12Material is made up of TPU/NBR mixtures, filler and additive.The proportioning of each component is as follows in the material in intermediate layer 12:TPU/NBR100 parts of mixture (including TPU particle 75-95 parts, NBR particle 5-25 parts), filler 200-300 parts, additive 1-15 parts(including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
In another embodiment of the present invention, some compositions in the additive or additive in base layer 10 can take the circumstances into considerationOmit.
Initial bed 11 and the filler in intermediate layer 12 can be stone flour, calcite or kaolin, and stabilizer can be poly- carbonizationDiimine (model:UN-03), fire retardant can be magnesium hydroxide, aluminium hydroxide, hydration zinc borate and hydrotalcite, and antismoke agent canThink ferrocene or molybdenum system antismoke agent.
The manufacture method of the non-halogen surfacing of the present embodiment is essentially identical with first embodiment, and difference is to processTemperature.When preparing non-halogen surfacing using hot pressing fitting method, the calendering formation temperature in step S11 and S12 is 120-170℃.When preparing non-halogen surfacing using online fitting method, the extrusion molding temperature in step J11 is at 150-190 DEG C.ProcessingThe change of temperature is due to the addition of NBR in matrix layer material, and NBR and TPU compatibility are very good, and NBR addition can carryHigh TPU pliability, the processing and forming temperature of base layer is effectively widened, but add easily makes TPU soften too much, therefore, controlNBR content is 5-25%.
3rd embodiment:
The decorative layer 20 and wearing layer 30 of the non-halogen surfacing of the present embodiment and the non-halogen surfacing of first embodimentIdentical, the difference of the present embodiment and first embodiment is base layer 10.
In the present embodiment, base layer 10 equally includes initial bed 11 and the intermediate layer 12 on initial bed 11.In an alternative embodiment of the invention, base layer 10 can not also include intermediate layer 12.
The material of initial bed 11 includes TPU/PETG mixtures, filler and additive.In the present embodiment, initial bed 11Material is made up of TPU/PETG mixtures, filler and additive.The proportioning of each component is as follows in the material of initial bed 11:TPU/100 parts of PETG mixtures (including TPU particle 80-95 parts, PETG particle 5-20 parts), filler 100-300 parts, additive 1-15 parts (including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
The material in intermediate layer 12 includes TPU/PETG mixtures, filler and additive.In the present embodiment, intermediate layer 12Material is made up of TPU/PETG mixtures, filler and additive.The proportioning of each component is as follows in the material in intermediate layer 12:TPU/100 parts of PETG mixtures (including TPU particle 80-95 parts, PETG particle 5-20 parts), filler 200-300 parts, additive 1-15 parts (including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
In another embodiment of the present invention, some compositions in the additive or additive in base layer 10 can take the circumstances into considerationOmit.
Initial bed 11 and the filler in intermediate layer 12 can be stone flour, calcite or kaolin, and stabilizer can be poly- carbonizationDiimine (model:UN-03), fire retardant can be magnesium hydroxide, aluminium hydroxide, hydration zinc borate and hydrotalcite, and antismoke agent canThink ferrocene or molybdenum system antismoke agent.
The manufacture method of the non-halogen surfacing of the present embodiment is essentially identical with first embodiment, and difference is to processTemperature.When preparing non-halogen surfacing using hot pressing fitting method, the calendering formation temperature in step S11 and S12 is 120-170℃.When preparing non-halogen surfacing using online fitting method, the extrusion molding temperature in step J11 is at 150-190 DEG C.PETGIt is very good with TPU compatibility, and PETG addition can also influence the processing and forming temperature of base layer.In addition, PETG's addsEnter to significantly improve the hardness of matrix layer material, but matrix layer material is brittle if the too many PETG of addition, therefore, controlPETG content is 5-20%.
Fourth embodiment:
The decorative layer 20 and wearing layer 30 of the non-halogen surfacing of the present embodiment and the non-halogen surfacing of first embodimentIdentical, the difference of the present embodiment and first embodiment is base layer 10.
In the present embodiment, base layer 10 equally includes initial bed 11 and the intermediate layer 12 on initial bed 11.In an alternative embodiment of the invention, base layer 10 can not also include intermediate layer 12.
The material of initial bed 11 includes TPU/NBR/PETG mixtures, filler and additive.In the present embodiment, initial bed11 material is made up of TPU/NBR/PETG mixtures, filler and additive.Each component matches somebody with somebody such as in the material of initial bed 11Under:100 parts of TPU/NBR/PETG mixtures are (including TPU particle 55-90 parts, NBR particle 5-25 parts, PETG particles 5-20Part), filler 100-300 parts, additive 1-15 parts (including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
The material in intermediate layer 12 includes TPU/NBR/PETG mixtures, filler and additive.In the present embodiment, intermediate layer12 material is made up of TPU/NBR/PETG mixtures, filler and additive.Each component matches somebody with somebody such as in the material in intermediate layer 12Under:100 parts of TPU/NBR/PETG mixtures are (including TPU particle 55-90 parts, NBR particle 5-25 parts, PETG particles 5-20Part), filler 200-300 parts, additive 1-15 parts (including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
In another embodiment of the present invention, some compositions in the additive or additive in base layer 10 can take the circumstances into considerationOmit.
Initial bed 11 and the filler in intermediate layer 12 can be stone flour, calcite or kaolin, and stabilizer can be poly- carbonizationDiimine (model:UN-03), fire retardant can be magnesium hydroxide, aluminium hydroxide, hydration zinc borate and hydrotalcite, and antismoke agent canThink ferrocene or molybdenum system antismoke agent.
The manufacture method of the non-halogen surfacing of the present embodiment is essentially identical with first embodiment, and difference is to processTemperature.When preparing non-halogen surfacing using hot pressing fitting method, the calendering formation temperature in step S11 and S12 is 120-170℃.When preparing non-halogen surfacing using online fitting method, the extrusion molding temperature in step J11 is at 150-190 DEG C.
5th embodiment:
The decorative layer 20 and wearing layer 30 of the non-halogen surfacing of the present embodiment and the non-halogen surfacing of first embodimentIdentical, the difference of the present embodiment and first embodiment is base layer 10.
In the present embodiment, base layer 10 equally includes initial bed 11 and the intermediate layer 12 on initial bed 11.In an alternative embodiment of the invention, base layer 10 can not also include intermediate layer 12.
The material of initial bed 11 includes TPU/ABS mixtures, filler and additive.In the present embodiment, initial bed 11Material is made up of TPU/ABS mixtures, filler and additive.The proportioning of each component is as follows in the material of initial bed 11:TPU/ABS100 parts of mixture (including TPU particle 70-90 parts, ABS particle 10-30 parts), filler 100-300 parts, additive 1-15 parts(including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
The material in intermediate layer 12 includes TPU/ABS mixtures, filler and additive.In the present embodiment, intermediate layer 12Material is made up of TPU/ABS mixtures, filler and additive.The proportioning of each component is as follows in the material in intermediate layer 12:TPU/ABS100 parts of mixture (including TPU particle 70-90 parts, ABS particle 10-30 parts), filler 200-300 parts, additive 1-15 parts(including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
In another embodiment of the present invention, some compositions in the additive or additive in base layer 10 can take the circumstances into considerationOmit.
Initial bed 11 and the filler in intermediate layer 12 can be stone flour, calcite or kaolin, and stabilizer can be poly- carbonizationDiimine (model:UN-03), fire retardant can be magnesium hydroxide, aluminium hydroxide, hydration zinc borate and hydrotalcite, and antismoke agent canThink ferrocene or molybdenum system antismoke agent.
The manufacture method of the non-halogen surfacing of the present embodiment is essentially identical with first embodiment, and difference is to processTemperature.When preparing non-halogen surfacing using hot pressing fitting method, the calendering formation temperature in step S11 and S12 is 120-170℃.When preparing non-halogen surfacing using online fitting method, the extrusion molding temperature in step J11 is at 150-190 DEG C.Pass throughThe content of ABS in matrix layer material is adjusted, processing temperature can also be controlled within the above range.
Sixth embodiment:
The decorative layer 20 and wearing layer 30 of the non-halogen surfacing of the present embodiment and the non-halogen surfacing of first embodimentIdentical, the difference of the present embodiment and first embodiment is base layer 10.
In the present embodiment, base layer 10 equally includes initial bed 11 and the intermediate layer 12 on initial bed 11.In an alternative embodiment of the invention, base layer 10 can not also include intermediate layer 12.
The material of initial bed 11 includes ABS/NBR mixtures, filler and additive.In the present embodiment, initial bed 11Material is made up of ABS/NBR mixtures, filler and additive.The proportioning of each component is as follows in the material of initial bed 11:ABS/NBR100 parts of mixture (including ABS particle 85-95 parts, NBR particle 5-15 parts), filler 100-300 parts, additive 1-15 parts(including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
The material in intermediate layer 12 includes ABS/NBR mixtures, filler and additive.In the present embodiment, intermediate layer 12Material is made up of ABS/NBR mixtures, filler and additive.The proportioning of each component is as follows in the material in intermediate layer 12:ABS/NBR100 parts of mixture (including ABS particle 85-95 parts, NBR particle 5-15 parts), filler 200-300 parts, additive 1-15 parts(including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
In another embodiment of the present invention, some compositions in the additive or additive in base layer 10 can take the circumstances into considerationOmit.
Initial bed 11 and the filler in intermediate layer 12 can be stone flour, calcite or kaolin, and stabilizer can be poly- carbonizationDiimine (model:UN-03), fire retardant can be magnesium hydroxide, aluminium hydroxide, hydration zinc borate and hydrotalcite, and antismoke agent canThink ferrocene or molybdenum system antismoke agent.
The manufacture method of the non-halogen surfacing of the present embodiment is essentially identical with first embodiment, and difference is to processTemperature.When preparing non-halogen surfacing using hot pressing fitting method, the calendering formation temperature in step S11 and S12 is 120-170℃.When preparing non-halogen surfacing using online fitting method, the extrusion molding temperature in step J11 is at 150-190 DEG C.Pass throughABS and NBR proportioning in matrix layer material, processing temperature can also be controlled within the above range.
7th embodiment:
The decorative layer 20 and wearing layer 30 of the non-halogen surfacing of the present embodiment and the non-halogen surfacing of first embodimentIdentical, the difference of the present embodiment and first embodiment is base layer 10.
In the present embodiment, base layer 10 equally includes initial bed 11 and the intermediate layer 12 on initial bed 11.In an alternative embodiment of the invention, base layer 10 can not also include intermediate layer 12.
The material of initial bed 11 includes PETG/NBR mixtures, filler and additive.In the present embodiment, initial bed 11Material is made up of PETG/NBR mixtures, filler and additive.The proportioning of each component is as follows in the material of initial bed 11:PETG/100 parts of NBR mixtures (including PETG particle 80-95 parts, NBR particle 5-20 parts), filler 100-300 parts, additive 1-15 parts (including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
The material in intermediate layer 12 includes PETG/NBR mixtures, filler and additive.In the present embodiment, intermediate layer 12Material is made up of PETG/NBR mixtures, filler and additive.The proportioning of each component is as follows in the material in intermediate layer 12:PETG/100 parts of NBR mixtures (including PETG particle 80-95 parts, NBR particle 5-20 parts), filler 200-300 parts, additive 1-15 parts (including stabilizer 1-10 parts, fire retardant 0-5 parts, antismoke agent 0-1 parts).
In another embodiment of the present invention, some compositions in the additive or additive in base layer 10 can take the circumstances into considerationOmit.
Initial bed 11 and the filler in intermediate layer 12 can be stone flour, calcite or kaolin, and stabilizer can be poly- carbonizationDiimine (model:UN-03), fire retardant can be magnesium hydroxide, aluminium hydroxide, hydration zinc borate and hydrotalcite, and antismoke agent canThink ferrocene or molybdenum system antismoke agent.
The manufacture method of the non-halogen surfacing of the present embodiment is essentially identical with first embodiment, and difference is to processTemperature.When preparing non-halogen surfacing using hot pressing fitting method, the calendering formation temperature in step S11 and S12 is 120-170℃.When preparing non-halogen surfacing using online fitting method, the extrusion molding temperature in step J11 is at 150-190 DEG C.Pass throughPETG and NBR proportioning in matrix layer material, processing temperature can also be controlled within the above range.
8th embodiment:
The decorative layer 20 and wearing layer 30 of the non-halogen surfacing of the present embodiment and the non-halogen surfacing of first embodimentIdentical, the difference of the present embodiment and first embodiment is base layer 10.
In the present embodiment, base layer 10 equally includes initial bed 11 and the intermediate layer 12 on initial bed 11.In an alternative embodiment of the invention, base layer 10 can not also include intermediate layer 12.
The material of initial bed 11 includes TPU/ABS/NBR/PETG mixtures, filler and additive.In the present embodiment, bottomThe material of the bed of material 11 is made up of TPU/ABS/NBR/PETG mixtures, filler and additive.Each component in the material of initial bed 11Proportioning it is as follows:100 parts of TPU/ABS/NBR/PETG mixtures (including TPU particle 20-40 parts, ABS particle 10-30 parts,NBR particle 10-20 parts, PETG particle 15-30 parts), filler 100-300 parts, additive 1-15 parts are (including stabilizer 1-10Part, fire retardant 0-5 parts, antismoke agent 0-1 parts).
The material in intermediate layer 12 includes TPU/ABS/NBR/PETG mixtures, filler and additive.In the present embodiment, inThe material of interbed 12 is made up of TPU/ABS/NBR/PETG mixtures, filler and additive.Each component in the material in intermediate layer 12Proportioning it is as follows:100 parts of TPU/ABS/NBR/PETG mixtures (including TPU particle 20-40 parts, ABS particle 10-30 parts,NBR particle 10-20 parts, PETG particle 15-30 parts), filler 200-300 parts, additive 1-15 parts are (including stabilizer 1-10Part, fire retardant 0-5 parts, antismoke agent 0-1 parts).
In another embodiment of the present invention, some compositions in the additive or additive in base layer 10 can take the circumstances into considerationOmit.
Initial bed 11 and the filler in intermediate layer 12 can be stone flour, calcite or kaolin, and stabilizer can be poly- carbonizationDiimine (model:UN-03), fire retardant can be magnesium hydroxide, aluminium hydroxide, hydration zinc borate and hydrotalcite, and antismoke agent canThink ferrocene or molybdenum system antismoke agent.
The manufacture method of the non-halogen surfacing of the present embodiment is essentially identical with first embodiment, and difference is to processTemperature.When preparing non-halogen surfacing using hot pressing fitting method, the calendering formation temperature in step S11 and S12 is 120-170℃.When preparing non-halogen surfacing using online fitting method, the extrusion molding temperature in step J11 is at 150-190 DEG C.
In summary, the present invention has at least one following advantage:
(1) non-halogen surfacing of the invention is used as decorative layer and the material of wearing layer by using TPU, and using environmentally friendlyMaterial of the non-halogen high polymer material of type as base layer, obtained surfacing is set to be free of halogen, thus in burning disposal mistakeHarmful substance will not be produced in journey, reaches the requirement of environmental protection.
(2) false fitting print process is used, TPU film and its support membrane are fixed together printing, decoration can be reducedThe elastic deformation of layer basic unit (i.e. TPU film), avoids printed patterns from losing shape;Furthermore printed using TPU print films instead of PETGFilm, it can effectively reduce product cost and the deformation of products problem caused by the contraction of print film in itself.
(3) due to being free of PVC in matrix layer material, so the non-halogen surfacing of the present invention need not add plasticizer (neighbourPhthalates), so as to avoid the human body because caused by introducing phthalate from endangering.
(4) calendering formation after base layer and wearing layer can be directly kneaded, shaping is fast, and size is accurate, can be mass.
(5) in the present invention, it is preferred to which the base material of base layer is TPU/NBR mixtures, TPU/PETG mixtures and TPU/One kind in NBR/PETG mixtures.Firstly, since the compatibility between NBR, PETG and TPU three is very good, ensure that mixedMaterial is well-behaved after conjunction;Furthermore PETG addition can significantly improve the hardness of compound, but the too many PETG of addition causes to mixIt is brittle to close material, therefore it is 5-20% to control PETG content;NBR addition can improve the pliability of compound, effectively widen baseThe processing and forming temperature of body layer, but adding too many NBR easily makes compound soften, therefore it is 5-25% to control NBR content, withCompared using TPU merely, processing temperature can widen 120-170 DEG C when being prepared using rolling-molding method, using extrusion moldingProcessing temperature can widen 150-190 DEG C during preparation.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, thoughSo the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any to be familiar with this professional technology peopleMember, without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or modificationFor the equivalent embodiment of equivalent variations, as long as being the technical spirit pair according to the present invention without departing from technical solution of the present invention contentAny simple modification, equivalent change and modification that above example is made, in the range of still falling within technical solution of the present invention.

Claims (10)

10. the manufacture method of non-halogen surfacing as claimed in claim 5, it is characterised in that the non-halogen high polymer material isAt least two mixture, the 100 parts mixture include in TPU or TPU, NBR, ABS, PETG:The TPU particles of 75-95 partsWith TPU of the NBR particles of 5-25 parts, either the TPU particles of 80-95 parts and the PETG particles of 5-20 parts or 55-90 partsGrain, the NBR particles of 5-25 parts and the PETG particles of 5-20 parts, or the TPU particles of 70-90 parts and the ABS particles of 10-30 parts,The either NBR particles of the ABS particles of 85-95 parts and the PETG particles and 5-20 parts of the NBR particles of 5-15 parts or 80-95 parts,Or the TPU particles of 20-40 parts, the ABS particles of 10-30 parts, the NBR particles of 10-20 parts and the PETG particles of 15-30 parts.
CN201610353389.7A2016-05-252016-05-25A kind of non-halogen surfacing and its manufacture methodPendingCN107433756A (en)

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