A kind of cleaner of concrete segment production lineTechnical field
The present invention relates to a kind of cleaner of concrete segment production line.
Background technology
In concrete segment production process, the surface of concrete segment can adhere to substantial amounts of dust and particulate matter, serious shadowThe quality of concrete segment is rung.Current way is to take the artificial dedustings of instrument such as broom by workman, and efficiency is very low, easilyDust is kicked up, not only effect is bad, can also endanger the healthy of workman.The processing method of part producer is to clean mixed with waterSolidifying earth building blocks, although effect is preferable, but concrete segment needs to dry, and has not only elongated the production cycle, can also waste a large amount ofWater resource.Therefore, it is necessary to be a kind of cleaner of concrete segment Design of Production Line.
The content of the invention
It is an object of the invention to provide a kind of cleaner of the dust that can efficiently remove on concrete segment production line.
Realizing the technical scheme of the object of the invention is：A kind of cleaner of concrete segment production line, including casing, bottomFrame, drive mechanism, dust collection mechanism and jet mechanism；The casing is fixed on underframe, and the rear and front end of casing is provided with door opening；InstituteState and suction port is provided with the top of casing, dust collection mechanism is connected with suction port；The jet mechanism is provided with two groups, Liang Zu jets mechanismIt is separately positioned on the left and right sides of casing；The jet mechanism includes the blowing nozzle of connection casing internal；The drive mechanism peaceOn underframe, and Liang Zu jets mechanism is driven to pass through inside air blowing of the blowing nozzle to casing.
The jet mechanism includes housing, bent axle, trace, piston rod, piston storehouse, blowing nozzle, the first check valve and theTwo check valves；The rear end of the bent axle passes through the front end face of housing, and is rotatably supported on housing；The front end of the bent axle is consolidatedSurely there is driving pulley；The bent axle is provided with multiple connecting rod song necks；The trace, piston rod, piston storehouse and blowing nozzle are equalIt is provided with multiple；One end of the multiple trace is respectively hinged on multiple connecting rods of bent axle song neck；The every traceThe one end of the other end with a piston rod is hinged, and the other end of every piston rod is respectively and fixedly provided with piston, every piston rod it is anotherIt is slidably connected in the inner chamber that the piston of one end stretches into piston storehouse from one end of a piston storehouse and with the inner wall sealing of piston storehouse,The other end of each piston storehouse is connected by first check valve with a blowing nozzle；Second check valve is fixed on workFill in storehouse side wall on, and with the inner space of piston storehouse；First check valve controls the unidirectional outlet of piston storehouse, the second check valveControl piston storehouse one-way air inlet.
Bearing is equipped with the two ends inwall of the housing of the jet mechanism, the outer ring of bearing is fixed on the inwall of housingOn, the inner ring of bearing is fixedly connected with bent axle.
First check valve of the jet mechanism includes the first valve body and the first rubber stopper；First valve body is in hollow pipeShape, the two ends of the first valve body are respectively communicated with piston storehouse and blowing nozzle；The inwall of first rubber stopper and the first valve body is slided and connectedConnect, the edge of the first rubber stopper is provided with breach；In first valve body the first column net, the first valve are provided near one end of blowing nozzleThe first partition is provided near one end of piston storehouse in vivo, the center of the first partition is provided with the first passage.
Second check valve of the jet mechanism includes the second valve body and the second rubber stopper；Second valve body is in hollow pipeShape；One end of second valve body is fixed on the side wall of piston storehouse, and with the inner space of piston storehouse；Second rubber stopperInwall with the second valve body is slidably connected, and the edge of the second rubber stopper is provided with breach；Near piston storehouse in second valve bodyOne end is provided with the second column net, and the one end in the second valve body away from piston storehouse is provided with the second partition, and the center of the second partition is provided with theTwo passages.
The center of one side of the first rubber stopper of the first check valve of the jet mechanism towards the first partition is provided with halfSpherical projection, diameter of the hemispheric raised diameter not less than the first passage；Second rubber of second check valvePlug is provided with hemispheric projection towards the center of the one side of the second partition, and the hemispheric raised diameter is not less than secondThe diameter of passage.
The drive mechanism includes servomotor, the first two-groove belt pulley, the second two-groove belt pulley, the 3rd double flute beltWheel, the first driving belt, the second driving belt, the 3rd driving belt and the 4th driving belt；The servomotor is fixed on instituteState on underframe；First two-groove belt pulley is fixed on servo motor output shaft；Second two-groove belt pulley and the 3rd pairGroove belt pulley is separately mounted to the lower left corner and the lower right corner of the underframe front end face；First driving belt is looped around first pairOn first groove of groove belt pulley and the first groove of the second two-groove belt pulley；Second driving belt is looped around the first double flute beltOn second groove of wheel and the first groove of the 3rd two-groove belt pulley；3rd driving belt is looped around the of the second two-groove belt pulleyOn the driving pulley of the jet mechanism on the left of two grooves and casing；4th driving belt is looped around the 3rd two-groove belt pulleyOn the driving pulley of the jet mechanism on the right side of the second groove and casing.
The dust collection mechanism includes fan shroud, blower fan and dust flue；The fan shroud is fixed on the upper surface of casing, andCover the suction port of casing；The blower fan is fixed on the upper surface of casing located at the inside of fan shroud；The dust flueOne end be fixed on the top surface of fan shroud, and with the inner space of fan shroud.
The dust collection mechanism also includes dust bucket；The dust bucket is equipped with clear water；The dust flue other end stretches into dustIn clear water in bucket.
The door opening of the rear and front end of the casing is provided with screening dirt curtain.
Above-mentioned technical proposal is employed, the present invention has following beneficial effect：(1) present invention is by the left and right of casingBoth sides set blowing nozzle, the dust on the production line in casing is kicked up, and dust is being siphoned away by dust collection mechanism, clever structure,Can dispose the dust on production line the very first time, lift product quality, substantially increase production efficiency, low cost, veryBe conducive to popularization and application, with preferable market prospects.
(2) jet mechanism of the invention is purely mechanical structure, and structure is very ingenious, low cost.
(3) drive mechanism of the invention only needs to a servomotor and can just drive two groups of jet mechanism actions, energy consumptionIt is low, further save cost.
(4) during the other end of the dust flue of dust collection mechanism of the invention stretches into the clear water in dust bucket, it is easy to collect dust,Prevent dust from kicking up, and cost is very low.
(5) door opening of the rear and front end of casing of the invention is provided with screening dirt curtain, can avoid the ash blown afloat in casingDirt leaks outside, and makes the effect of dedusting more preferable.
Brief description of the drawings
In order that present disclosure is easier to be clearly understood, it is right below according to specific embodiment and with reference to accompanying drawingThe present invention is described in further detail, wherein
Fig. 1 is structural representation of the invention.
Fig. 2 is the structural representation of jet mechanism of the invention.
Fig. 3 is enlarged drawing at the A of Fig. 2.
In accompanying drawing marked as：Casing 1, suction port 1-1, underframe 2, drive mechanism 3, servomotor 3-1, the first double flute skinBelt wheel 3-2, the second two-groove belt pulley 3-3, the 3rd two-groove belt pulley 3-4, the first driving belt 3-5, the second driving belt 3-6,3rd driving belt 3-7, the 4th driving belt 3-8, dust collection mechanism 4, fan shroud 4-1, blower fan 4-2, dust flue 4-3, dust bucket4-4, jet mechanism 5, housing 5-1, bearing 5-1-1, bent axle 5-2, driving pulley 5-2-1, connecting rod song neck 5-2-2, trace5-3, piston rod 5-4, piston storehouse 5-5, blowing nozzle 5-6, the first check valve 5-7, the first valve body 5-7-1, the first rubber stopper 5-7-2nd, the first column net 5-7-3, the first partition 5-7-4, the first passage 5-7-5, the second check valve 5-8, the second valve body 5-8-1,Two rubber stopper 5-8-2, the second column net 5-8-3, the second partition 5-8-4, the second passage 5-8-5
Specific embodiment
(embodiment 1)
See Fig. 1 to Fig. 3, the cleaner of concrete segment production line, including casing 1, underframe 2, drive mechanism 3, dust suctionMechanism 4 and jet mechanism 5.Casing 1 is fixed on underframe 2, and the rear and front end of casing 1 is provided with door opening.The top of casing 1 is provided with suctionDirt mouthful 1-1, dust collection mechanism 4 is connected with suction port 1-1.Jet mechanism 5 is provided with two groups, and Liang Zu jets mechanism 5 is separately positioned on machineThe left and right sides of shell 1.Jet mechanism 5 includes the blowing nozzle 5-6 inside connection casing 1.Drive mechanism 3 is arranged on underframe 2, andLiang Zu jets mechanism 5 is driven to be blown to the inside of casing 1 by blowing nozzle 5-6.The door opening of the rear and front end of casing 1 is provided with screeningDirt curtain.
Jet mechanism 5 include housing 5-1, bent axle 5-2, trace 5-3, piston rod 5-4, piston storehouse 5-5, blowing nozzle 5-6,First check valve 5-7 and the second check valve 5-8.The rear end of bent axle 5-2 passes through the front end face of housing 5-1, and is rotatably supported inOn housing 5-1.Bearing 5-1-1 is equipped with the two ends inwall of housing 5-1, the outer ring of bearing 5-1-1 is fixed on the interior of housing 5-1On wall, the inner ring of bearing 5-1-1 is fixedly connected with bent axle 5-2.Bent axle 5-2's is fixedly arranged at the front end with driving pulley 5-2-1.Bent axle5-2 is provided with multiple connecting rod song neck 5-2-2.Trace 5-3, piston rod 5-4, piston storehouse 5-5 and blowing nozzle 5-6 are equipped with manyIt is individual.One end of multiple trace 5-3 is respectively hinged on multiple connecting rods of bent axle 5-2 song neck 5-2-2.Every trace 5-3'sThe one end of the other end with a piston rod 5-4 is hinged, and the other end of every piston rod 5-4 is respectively and fixedly provided with piston, every pistonIn the inner chamber that the piston of the other end of bar 5-4 stretches into piston storehouse 5-5 from one end of a piston storehouse 5-5 and with piston storehouse 5-5Inner wall sealing be slidably connected, the other end of each piston storehouse 5-5 passes through an a first check valve 5-7 and blowing nozzle 5-6 connections.Second check valve 5-8 is fixed on the side wall of piston storehouse 5-5, and with the inner space of piston storehouse 5-5.First check valve5-7 controls the piston storehouse unidirectional outlets of 5-5, the second check valve 5-8 control piston storehouse 5-5 one-way air inlets.
First check valve 5-7 of jet mechanism 5 includes the first valve body 5-7-1 and the first rubber stopper 5-7-2.First valve body 5-7-1 is in hollow tubular, and the two ends of the first valve body 5-7-1 are respectively communicated with piston storehouse 5-5 and blowing nozzle 5-6.First rubber stopper 5-7-2Inwall with the first valve body 5-7-1 is slidably connected, and the edge of the first rubber stopper 5-7-2 is provided with breach.Leaned in first valve body 5-7-1One end of nearly blowing nozzle 5-6 is provided with the first column net 5-7-3, and the one end in the first valve body 5-7-1 near piston storehouse 5-5 is provided with firstThe center of partition 5-7-4, the first partition 5-7-4 is provided with the first passage 5-7-5.Second check valve 5-8 includes the second valve body 5-8-1 and the second rubber stopper 5-8-2.Second valve body 5-8-1 is in hollow tubular.One end of second valve body 5-8-1 is fixed on piston storehouseOn the side wall of 5-5, and with the inner space of piston storehouse 5-5.The inwall of the second rubber stopper 5-8-2 and the second valve body 5-8-1 is slidedConnection, the edge of the second rubber stopper 5-8-2 is provided with breach.One end in second valve body 5-8-1 near piston storehouse 5-5 is provided with secondColumn interior one end away from piston storehouse 5-5 of net 5-8-3, the second valve body 5-8-1 is provided with the second partition 5-8-4, the second partition 5-8-4'sCenter is provided with the second passage 5-8-5.The first rubber stopper 5-7-2 of the first check valve 5-7 is towards the side of the first partition 5-7-4The center in face is provided with hemispheric projection, the hemispheric diameter of the raised diameter not less than the first passage 5-7-5.SecondThe second rubber stopper 5-8-2 of check valve 5-8 is provided with hemispheric projection towards the center of the one side of the second partition 5-8-4, shouldHemispheric diameter of the raised diameter not less than the second passage 5-8-5.
Drive mechanism 3 includes servomotor 3-1, the first two-groove belt pulley 3-2, the second two-groove belt pulley 3-3, the 3rd double fluteBelt pulley 3-4, the first driving belt 3-5, the second driving belt 3-6, the 3rd driving belt 3-7 and the 4th driving belt 3-8.WatchMotor 3-1 is taken to be fixed on underframe 2.First two-groove belt pulley 3-2 is fixed on servomotor 3-1 output shafts.Second double flute skinBelt wheel 3-3 and the 3rd two-groove belt pulley 3-4 are separately mounted to the lower left corner and the lower right corner of the front end face of underframe 2.First driving belt3-5 is looped around on first groove of first groove of the first two-groove belt pulley 3-2 and the second two-groove belt pulley 3-3.Second driving belt3-6 is looped around on first groove of second groove of the first two-groove belt pulley 3-2 and the 3rd two-groove belt pulley 3-4.3rd driving belt3-7 is looped around on the driving pulley 5-2-1 of the jet mechanism 5 in second groove of the second two-groove belt pulley 3-3 and the left side of casing 2.4th driving belt 3-8 is looped around the transmission skin of second groove of the 3rd two-groove belt pulley 3-4 and the jet mechanism 5 on the right side of casing 2On belt wheel 5-2-1.
Dust collection mechanism 4 includes fan shroud 4-1, blower fan 4-2 and dust flue 4-3.Fan shroud 4-1 is fixed on the upper end of casing 1On face, and cover the suction port 1-1 of casing 1.Blower fan 4-2 is fixed on the upper end of casing 1 located at the inside of fan shroud 4-1On face.One end of dust flue 4-3 is fixed on the top surface of fan shroud 4-1, and with the inner space of fan shroud 4-1.Also include dustBucket 4-4.Dust bucket 4-4 is equipped with clear water.The dust flue 4-3 other ends are stretched into the clear water in dust bucket 4-4.
When using, the conveyer belt of production line passes through in the inside of casing 1.The servomotor 3-1 for starting drive mechanism 3 passes throughFirst two-groove belt pulley 3-1-2, the second two-groove belt pulley 3-1-3 of driving drive the driving belt of the jet mechanism 4 in the left side of casing 1Wheel 5-2-1 is rotated and is operated jet mechanism 4, and servomotor 3-1 passes through the first two-groove belt pulley 3-1-2, the 3rd two-groove belt pulley3-1-4 drives the driving pulley 5-2-1 of the jet mechanism 5 on the right side of casing 1 to rotate operates jet mechanism.Bent axle 5-2 rotatesDrive trace 5-3 and piston rod 5-4 carries out piston movement in piston storehouse 5-5, the piston storehouse when piston rod 5-4 is moved backward5-5 air-breathings, air-flow drives the first rubber stopper 5-7-2 in the first check valve 5-7 to block the first passage 5-7-5 and forms sealing,Air enters the inner chamber of piston storehouse 5-5, piston storehouse 5-5 outlets, gas when piston rod 5-4 travels forward through the second check valve 5-8Stream drives the second rubber stopper 5-8-2 in the second check valve 5-8 to block the second passage 5-8-5 and forms sealing, and air is through firstCheck valve 5-5-1 and blowing nozzle 5-6 blow out, and the dust to being covered on the product that passes through on production line in casing 1 blow raising, ashDirt and particulate matter pump to dust bucket 4-4 through the blower fan 4-2 of the dust collection mechanism 4 at the top of casing 1 by dust flue, and dust is in dust bucketPrecipitated in the presence of clear water in 4-4.
Particular embodiments described above, has been carried out further in detail to the purpose of the present invention, technical scheme and beneficial effectDescribe in detail bright, should be understood that and the foregoing is only specific embodiment of the invention, be not intended to limit the invention, it is allWithin the spirit and principles in the present invention, any modification, equivalent substitution and improvements done etc., should be included in guarantor of the inventionWithin the scope of shield.