技术领域technical field
本发明涉及一种垃圾车，尤其涉及一种无泄漏垃圾车高效压缩装置。The invention relates to a garbage truck, in particular to a high-efficiency compression device for a non-leakage garbage truck.
背景技术Background technique
随着社会的快速发展，无论农村还是大都市每天都会产生大量的垃圾。垃圾车主要用于运输市政环卫、大型厂矿、小区以及街道垃圾。垃圾车的诞生与发展对于人类社会来说是一个重大实用创造，尤其是对城市来说，城市人口集中，每天产生的垃圾量很大，而城市土地有限，垃圾的及时处理是一大难题。With the rapid development of society, a large amount of garbage is produced every day in both rural areas and metropolises. Garbage trucks are mainly used to transport municipal sanitation, large factories and mines, communities and street garbage. The birth and development of garbage trucks is a major practical creation for human society, especially for cities, where the urban population is concentrated and the amount of garbage generated every day is large, and the urban land is limited, so timely disposal of garbage is a major problem.
据调查统计显示，人均每天会产生约一公斤的垃圾，那么中国将近13.8亿的人口，每天产生的垃圾数量将会达到1380万吨！除掉农村，那么全国所有城市每天产生的垃圾也会有700万吨之多，这是城市管理规划的一个重大问题。According to survey statistics, the average person produces about one kilogram of garbage every day, so China’s population of nearly 1.38 billion will generate 13.8 million tons of garbage every day! Excluding the rural areas, all cities in the country will generate as much as 7 million tons of garbage every day. This is a major problem in urban management planning.
垃圾车的出现可以帮助环卫工人及时清理垃圾，并有可能现场将垃圾变废为宝，大大地减轻了环卫工人的工作强度，也缓解了城市垃圾问题。目前装载垃圾的垃圾车，主要有微型垃圾车、小型垃圾车、中型垃圾车、重型垃圾车、单桥垃圾车、双桥垃圾车、平头垃圾车、尖头垃圾车等，其普遍存在的问题是装载空间得不到充分利用，并且有些甚至是不是封闭的，不仅会散发异味，垃圾也会容易被抖落，存在一定程度的泄漏，造成二次污染；并且普通的后装压缩式垃圾车，仅仅依靠普通的铲挖堆积方式压缩，不能有效地压缩垃圾，车厢内部仍旧存在着很大的空隙，压缩效率较低。The emergence of garbage trucks can help sanitation workers clean up garbage in a timely manner, and it is possible to turn waste into treasure on the spot, which greatly reduces the work intensity of sanitation workers and also alleviates the problem of urban garbage. Garbage trucks currently loaded with garbage mainly include miniature garbage trucks, small garbage trucks, medium-sized garbage trucks, heavy-duty garbage trucks, single-axle garbage trucks, double-bridge garbage trucks, flat-head garbage trucks, and pointed-head garbage trucks. The reason is that the loading space is not fully utilized, and some of them are not even closed. Not only will it emit peculiar smell, but the garbage will also be easily shaken off, and there will be a certain degree of leakage, causing secondary pollution; and ordinary rear-loading compression garbage trucks However, only relying on ordinary shovel digging and stacking methods to compress garbage cannot effectively compress garbage. There are still large gaps inside the carriage, and the compression efficiency is low.
发明内容Contents of the invention
鉴于以上问题，本发明提供一种能够有效防止车厢内垃圾的泄漏并且能高效压缩垃圾的无泄漏垃圾车高效压缩装置。In view of the above problems, the present invention provides a high-efficiency compression device for a non-leakage garbage truck that can effectively prevent leakage of garbage in the vehicle compartment and efficiently compress garbage.
解决该技术问题的，是这样一种装置。它包括压缩板、液压杆、压力传感器、压缩板接口、滚动轴承、卷筒外壁、卷帘面料、卷管、滚筒、拉绳、电动机、T形导轨、工作仓、刮板、滑板、导轨焊接面、导轨挡板、导轨工作平面。所述装置包括有压缩板和卷帘机；所述压缩板安装有两组滚动轴承；所述每组轴承之间的空隙与T形导轨的厚度相同；所述压缩板与液压杆之间通过销连接；所述压力传感器安装在压缩板与液压杆之间的连接处；所述卷帘用电动机带动；所述卷帘面料完全遮盖箱体与工作仓接；所述导轨与车厢内侧焊接在一起，两侧各有一个；所述隔板与轴承端面相切；所述压缩板进入到箱体后，滚动轴承的中心连线不与导轨垂直；所述压缩板依靠液压杆驱动；所述卷管内装有发条；所述卷管依靠发条进行转动；所述滚动轴承中心连线与水平线夹角小于90度；所述拉绳与卷帘机面料连接。What solves this technical problem is such a device. It includes compression plate, hydraulic rod, pressure sensor, compression plate interface, rolling bearing, drum outer wall, roller blind fabric, roll tube, drum, pull rope, motor, T-shaped guide rail, working chamber, scraper, slide plate, guide rail welding surface , Guide rail baffle, guide rail working plane. The device includes a compression plate and a shutter machine; the compression plate is equipped with two sets of rolling bearings; the gap between each set of bearings is the same as the thickness of the T-shaped guide rail; the compression plate and the hydraulic rod are connected by a pin connection; the pressure sensor is installed at the connection between the compression plate and the hydraulic rod; the roller blind is driven by a motor; the roller blind fabric completely covers the box and connects with the working compartment; the guide rail is welded together with the inside of the compartment , one on each side; the partition is tangent to the end face of the bearing; after the compression plate enters the box, the center line of the rolling bearing is not perpendicular to the guide rail; the compression plate is driven by a hydraulic rod; A mainspring is installed inside; the rolling tube is rotated by the mainspring; the angle between the center line of the rolling bearing and the horizontal line is less than 90 degrees; the pull cord is connected to the fabric of the roller blind machine.
本发明采用液压杆作为压缩动力推动压缩板在箱体内部对填入的垃圾进行压缩，压缩板为一个整体结构，在两侧的中下部各有一组轴承，呈垂直分布，每组轴承中间都留有距离，大小刚好与导轨的厚度相等。导轨横截面呈T字型，焊接在箱体内部，设置挡板是为了防止轴承在滚动过程中脱离导轨。导轨规范压缩板的移动路径，在液压杆的推动下，压缩板按照导轨的轨迹移动，对填入箱体的垃圾进行压缩，压缩板依靠连接在接口处的两根液压杆进行驱动。在箱体与工作仓的接口处安装有电动卷帘，当压缩完毕，压缩板退回到原位置之后，卷帘会被拉下，挡住箱体，掩盖异味，实现无泄漏高效压缩的功能。The present invention uses a hydraulic rod as the compression power to push the compression plate to compress the filled garbage inside the box. The compression plate is an integral structure with a set of bearings in the middle and lower parts of both sides, which are vertically distributed. There is a distance, the size is just equal to the thickness of the guide rail. The cross-section of the guide rail is T-shaped, welded inside the box, and the baffle is set to prevent the bearing from detaching from the guide rail during rolling. The guide rail regulates the movement path of the compression plate. Under the push of the hydraulic rod, the compression plate moves according to the track of the guide rail to compress the garbage filled in the box. The compression plate is driven by two hydraulic rods connected to the interface. An electric roller shutter is installed at the interface between the cabinet and the working chamber. When the compression is completed and the compression plate returns to its original position, the roller shutter will be pulled down to block the cabinet and cover up odors, realizing the function of efficient compression without leakage.
附图说明Description of drawings
图1为垃圾车整体工作结构示意图。Figure 1 is a schematic diagram of the overall working structure of the garbage truck.
图2为压缩板结构图。Figure 2 is a structural diagram of the compression plate.
图3为导轨截面图。Figure 3 is a sectional view of the guide rail.
图4为卷帘工作示意图。Figure 4 is a schematic diagram of the working of the roller blind.
图中，1-压缩板、2-液压杆、3-压力传感器、4-压缩板接口、5-滚动轴承、6-卷筒外壁、7-卷帘面料、8-卷管、9-滚筒、10-拉绳、11-电动机、12-T形导轨、13-工作仓、14-刮板、15-滑板、16-导轨焊接面、17-导轨挡板、18-导轨工作平面。In the figure, 1-compression plate, 2-hydraulic rod, 3-pressure sensor, 4-compression plate interface, 5-rolling bearing, 6-roller outer wall, 7-roller curtain fabric, 8-roller tube, 9-roller, 10 -drawing rope, 11-motor, 12-T-shaped guide rail, 13-working compartment, 14-scraper, 15-slider, 16-rail welding surface, 17-rail baffle, 18-rail working plane.
具体实施方式detailed description
为使本发明的目的、技术方案和技术效果更加清楚，下面结合附图1～4对本发明的实施作进一步地详细描述。In order to make the object, technical scheme and technical effect of the present invention clearer, the implementation of the present invention will be further described in detail below in conjunction with the accompanying drawings 1-4.
图1是垃圾车整体工作结构示意图。按下卷帘机控制开关，会使电动机（11）转动，使拉绳（10）处于放松状态，卷管（8）内已经收紧的发条使卷管转动，将卷帘面料（7）收起，车厢口处于打开状态。当外部结构将垃圾送入工作仓后，此时滑板（15）下降，带动刮板（14）向工作仓（13）底部移动，同时刮板（14）转动，移动到底部之后刮板（14）顺时针转动，然后滑板（15）上升到顶部，使刮板（14）将垃圾推送到车厢里，此时刮板（14）内平面与压缩板（1）相接触。压缩板（1）在液压杆（2）的推动下将刮板（14）输送的垃圾推到箱体底部并施加压力对垃圾进行压缩，同时压缩板接口（4）处的压力传感器（3）会检测压力值，当压力达到预设上限会发出警报，然后压缩板（1）退回到初始位置。当外部垃圾装填完毕之后，按下卷帘机控制开关，电动机（11）转动，拉动拉绳（10），将卷帘面料（7）拉下来，挡住车厢。Figure 1 is a schematic diagram of the overall working structure of the garbage truck. Press the control switch of the roller blind machine, the motor (11) will rotate, and the pull cord (10) will be in a relaxed state. Put it away, and the compartment door is in an open state. When the external structure sends the garbage into the working chamber, the slide plate (15) descends at this time, driving the scraper (14) to move to the bottom of the working chamber (13), and at the same time the scraper (14) rotates, and after moving to the bottom, the scraper (14) ) turn clockwise, then the slide plate (15) rises to the top, so that the scraper (14) pushes the garbage into the compartment, and at this moment, the inner plane of the scraper (14) contacts the compression plate (1). The compression plate (1) pushes the garbage conveyed by the scraper (14) to the bottom of the box under the push of the hydraulic rod (2) and applies pressure to compress the garbage. At the same time, the pressure sensor (3) at the interface (4) of the compression plate The pressure value will be detected, and an alarm will be issued when the pressure reaches the preset upper limit, and then the compression plate (1) will return to the initial position. After the external rubbish has been loaded, press the roller blind machine control switch, the motor (11) rotates, pulls the stay cord (10), and the roller blind fabric (7) is pulled down to block the compartment.
图2是压缩板结构图。在压缩板接口（4）处装有小型压力传感器（3），限定压力值。轴承（5）中间留有间距，大小与T形导轨（12）的厚度相等，使两个轴承的上下端分别与导轨工作平面（18）相切。轴承（5）沿着T形导轨（12）上下表面滚动使压缩板（1）按照T形导轨（12）的路径移动。Figure 2 is a structural diagram of the compression plate. A small pressure sensor (3) is installed at the compression plate interface (4) to limit the pressure value. Space is left in the middle of the bearing (5), and the size is equal to the thickness of the T-shaped guide rail (12), so that the upper and lower ends of the two bearings are tangent to the guide rail working plane (18) respectively. The bearing (5) rolls along the upper and lower surfaces of the T-shaped guide rail (12) to make the compression plate (1) move along the path of the T-shaped guide rail (12).
图3是导轨截面图。导轨焊接平面（16）与车厢内壁贴合，整体呈现平滑曲线分布，两者焊接在一起。导轨挡板（17）能有效防止压缩板（1）在移动过程中滚动轴承（5）发生脱落，使压缩过程能够平稳快速进行。Fig. 3 is a sectional view of the guide rail. The guide rail welding plane (16) is attached to the inner wall of the compartment, and the whole presents a smooth curve distribution, and the two are welded together. The guide rail baffle (17) can effectively prevent the rolling bearing (5) from falling off during the movement of the compression plate (1), so that the compression process can be carried out smoothly and quickly.
图4是卷帘工作示意图。其主要功能是挡住车厢口，防止垃圾泄漏以及气味的扩散。装填垃圾开始前，按下卷帘机控制开关，使电动机（11）转动，将拉绳（10）处于放松状态，卷管（8）内已经收紧的发条使卷管转动，将卷帘面料（7）收起，车厢口处于打开状态。压缩过程结束，压缩板退回到原位置之后，电动机（11）转动，拉动拉绳（10），将卷帘面料（7）拉下来，挡住车厢口。滚筒（9）能自转，可以减少卷帘拉动时的摩擦阻力。Fig. 4 is a schematic diagram of the roller blind working. Its main function is to block the entrance of the carriage to prevent the leakage of garbage and the spread of smell. Before loading the garbage, press the control switch of the roller blind machine to rotate the motor (11), put the pull rope (10) in a relaxed state, and the spring that has been tightened in the roller tube (8) will make the roller tube rotate, and the roller blind Fabric (7) is put away, and the compartment mouth is in open state. After the compression process ends and the compression plate returns to its original position, the motor (11) rotates to pull the stay cord (10), and the roller blind fabric (7) is pulled down to block the compartment opening. The drum (9) can rotate automatically, which can reduce the frictional resistance when the roller blind is pulled.
以上所述仅为本发明的装置，并非因此限制本发明的范围，凡是利用本发明说明书及附图内容所作的等效结构，例如各装置之间技术结构的相互结合，直接或间接运用在其他相关的技术层面，均同样包括在本发明的专利保护范围内。The above description is only the device of the present invention, and does not limit the scope of the present invention. All equivalent structures made by using the description of the present invention and the contents of the accompanying drawings, such as the mutual combination of technical structures between the devices, are directly or indirectly used in other devices. Relevant technical levels are also included in the patent protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710263189.7ACN106829281A (en) | 2017-04-21 | 2017-04-21 | A kind of No leakage garbage truck efficient compressor |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710263189.7ACN106829281A (en) | 2017-04-21 | 2017-04-21 | A kind of No leakage garbage truck efficient compressor |
| Publication Number | Publication Date |
|---|---|
| CN106829281Atrue CN106829281A (en) | 2017-06-13 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710263189.7APendingCN106829281A (en) | 2017-04-21 | 2017-04-21 | A kind of No leakage garbage truck efficient compressor |
| Country | Link |
|---|---|
| CN (1) | CN106829281A (en) |
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|---|---|---|---|---|
| CN107931305A (en)* | 2017-11-04 | 2018-04-20 | 卢勇军 | A kind of automatic loading and unloading house refuse recycle bin |
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