技术领域technical field
本发明涉及针灸针自动化包装设备，尤其涉及一种袋装针灸针卧式封装机。该卧式封装机适用于铜丝绕柄、钢管柄以及塑料柄等多种针灸针的包装。The invention relates to automatic packaging equipment for acupuncture needles, in particular to a horizontal packaging machine for bagged acupuncture needles. This horizontal packaging machine is suitable for packaging various acupuncture needles such as copper wire winding handles, steel pipe handles and plastic handles.
背景技术Background technique
针灸针从柄部结构可分为铜丝绕柄针、钢管柄针和塑料柄针。不管哪种形式的针灸针在生产中都需要对针灸针产品进行包装。现有技术中，针灸针的包装方式多种多样，其中有一种穿管包装形式。这种包装形式是将多根针灸针放入一个包装袋中，再进行密封以防针体从袋中跑出，包装袋起到保护针体的作用，且成本较低。Acupuncture needles can be divided into copper wire winding handle needles, steel pipe handle needles and plastic handle needles from the handle structure. No matter what kind of acupuncture needles are produced, acupuncture needle products need to be packaged. In the prior art, acupuncture needles are packaged in various ways, among which there is a tube-through packaging form. This packaging form is to put multiple acupuncture needles into a packaging bag, and then seal it to prevent the needles from running out of the bag. The packaging bag plays a role in protecting the needles, and the cost is low.
目前，据申请人了解国内针灸针的袋装包装大多都是立式的。由于针灸针较细，因此在立式落针时易伤针尖，同时包装袋也容易损坏，导致包装质量难以保证；另一方面，袋装针灸针的袋内通常残留有气体，因此针灸针不能被很好定位，在运输和保存时针灸针容易在袋内无序移动，不但容易造成针灸针的撞击损伤，同样也会存在易损坏包装袋的问题；再者，现有包装机的设计仍存缺陷，结构复杂，不便于维护，并且在设备运行过程中可能存在稳定性和可靠性的问题。At present, as far as the applicant knows, most of the bagged packages of acupuncture needles in China are vertical. Because the acupuncture needles are thin, the needle tip is easy to be injured when the needle is dropped vertically, and the packaging bag is also easily damaged, which makes it difficult to guarantee the packaging quality; on the other hand, there is usually residual gas in the bag of acupuncture needles, so the acupuncture needles cannot It is well positioned, and the acupuncture needles tend to move disorderly in the bag during transportation and storage, which not only easily causes impact damage to the acupuncture needles, but also easily damages the packaging bag; moreover, the design of the existing packaging machine is still There are defects, the structure is complex, it is not easy to maintain, and there may be stability and reliability problems during the operation of the equipment.
因此，如何解决上述现有技术存在的不足，便成为本发明所要研究解决的课题。Therefore, how to solve the above-mentioned deficiencies in the prior art becomes the subject to be studied and solved by the present invention.
发明内容Contents of the invention
本发明的目的是提供一种袋装针灸针卧式封装机。The object of the present invention is to provide a horizontal packaging machine for bagged acupuncture needles.
为达到上述目的，本发明采用的技术方案是：In order to achieve the above object, the technical scheme adopted in the present invention is:
一种袋装针灸针卧式封装机，用于将多根针灸针包装于一包装袋中；包括一机架，该机架上设有一水平台面，该水平台面上包括沿X轴方向从后向前依次布置的包装袋送料单元、针灸针点针放针单元、包装袋排气热压封装单元、信息打印及裁剪出料单元，其中，所述针灸针的包装袋横卧于水平台面的上方水平传送；A horizontal packaging machine for acupuncture needles in bags, used for packing multiple acupuncture needles in a packaging bag; it includes a frame, which is provided with a horizontal platform, and the horizontal platform includes a horizontal platform along the X axis direction from the rear The packaging bag feeding unit, the acupuncture needle pointing and setting unit, the packaging bag exhaust and heat-pressing packaging unit, the information printing and cutting and discharging unit are arranged in sequence forward, wherein the acupuncture needle packaging bag lies horizontally on the horizontal platform. Horizontal transmission above;
所述包装袋送料单元位于所述机架的入料端，用于将带状的包装袋原料传送至所述水平台面中；该包装袋送料单元包括一包装袋送料轮以及一带体对折结构，该带体对折结构连设于所述包装袋送料轮的出料端，用于将包装袋送料轮送来的平面的带状包装袋原料沿其宽度方向向上对折，以形成具有包装和收纳功能的针灸针包装袋，同时可使所述包装袋具有一朝上的开口；该对折后的包装袋水平传送至所述针灸针点针放针单元；The packaging bag feeding unit is located at the feeding end of the frame, and is used to transfer the strip-shaped packaging bag raw materials to the horizontal platform; the packaging bag feeding unit includes a packaging bag feeding wheel and a body folding structure, The belt half-folding structure is connected to the discharge end of the packaging bag feeding wheel, and is used to fold the flat belt-shaped packaging bag raw material sent by the packaging bag feeding wheel upwards in half along its width direction to form a belt with packaging and storage functions. Acupuncture needle packaging bag, and at the same time, the packaging bag can have an upward opening; the folded packaging bag is horizontally sent to the acupuncture needle pointing and needle setting unit;
所述针灸针点针放针单元包括一个分针放针轮，该分针放针轮竖直并转动设置于所述水平台面的上方，且具有一倾斜角度；所述分针放针轮的上端为入针口，对应所述针灸针点针放针单元的一针灸针送料盘设置；分针放针轮的下端为放针口，对应所述包装袋的上方开口设置；所述分针放针轮的圆周面上设有多个等距排布且相互平行设置的针槽，各针槽沿分针放针轮的圆周方向均匀布置，且每个针槽用于定位一所述针灸针，所述针灸针的针柄朝向分针放针轮的倾斜方向；其中，所述分针放针轮的各所述针槽中均开设有吸气孔，该吸气孔持续吸气以产生负压，对针槽中的针灸针进行定位，防止分针放针轮在转动时针灸针脱出分针放针轮；The acupuncture needle setting unit includes a minute needle setting wheel, which is vertically and rotatably arranged above the horizontal platform, and has an inclination angle; the upper end of the minute needle setting wheel is The needle port is set corresponding to an acupuncture needle feeding tray of the acupuncture needle point needle setting unit; the lower end of the minute needle setting wheel is the needle opening, which is set corresponding to the upper opening of the packaging bag; the circumference of the minute needle setting wheel There are a plurality of needle grooves arranged equidistantly and arranged parallel to each other on the surface, and each needle groove is evenly arranged along the circumferential direction of the minute needle setting wheel, and each needle groove is used to position one of the acupuncture needles, and the acupuncture needles The needle handle of the needle handle faces the inclination direction of the minute hand setting wheel; wherein, each of the needle slots of the minute hand setting wheel is provided with an air suction hole, and the air suction hole continues to inhale to generate negative pressure, and the needle groove Position the acupuncture needles to prevent the acupuncture needles from falling out of the minute needle setting wheel when the minute needle setting wheel is rotating;
所述包装袋排气热压封装单元包括一对第一压合块，两所述第一压合块沿Y轴方向对称设置于所述包装袋的两侧，并分别由一第一气缸或电机驱动做相对运动，以压合装填有针灸针的包装袋，将所述包装袋中的空气排出；两所述第一压合块的相对面为压合面，该压合面包括中部的耐热挤压块以及周部的热压边组成；The packaging bag exhaust heat press packaging unit includes a pair of first pressing blocks, and the two first pressing blocks are symmetrically arranged on both sides of the packaging bag along the Y-axis direction, and are respectively controlled by a first cylinder or The relative movement is driven by the motor to press the packaging bag filled with acupuncture needles to discharge the air in the packaging bag; the opposite surfaces of the two first pressing blocks are pressing surfaces, and the pressing surfaces include the middle Composed of heat-resistant extruded blocks and surrounding hot-pressed edges;
所述信息打印及裁剪出料单元位于所述机架的出料端，包括一打印机构以及一裁切机构；所述打印机构对应所述包装袋排气热压封装单元的前端设置，所述包装袋完成密封之后通过该打印机构将产品信息打印至包装袋上；所述裁切机构设于机架的最前端，用于将带状的整根包装袋切割成独立的包装；The information printing and cutting discharge unit is located at the discharge end of the frame, and includes a printing mechanism and a cutting mechanism; the printing mechanism is set corresponding to the front end of the packaging bag exhaust heat press packaging unit, After the packaging bag is sealed, the product information is printed on the packaging bag through the printing mechanism; the cutting mechanism is located at the front end of the frame, and is used to cut the entire strip-shaped packaging bag into independent packaging;
还包括一包装袋驱动机构，该包装袋驱动机构设于所述打印机构以及所述裁切机构之间；包装袋驱动机构包括一对挤压轮，两所述挤压轮沿Y轴方向分设于所述包装袋的两侧，并以其轮面紧密贴合所述包装袋；两所述挤压轮通过一电机驱动旋转，且两者转动方向相反，用以通过摩擦力将所述包装袋向前拉动，为包装袋在水平台面上的移动提供动力。It also includes a packaging bag driving mechanism, which is arranged between the printing mechanism and the cutting mechanism; the packaging bag driving mechanism includes a pair of extrusion wheels, and the two extrusion wheels are separately arranged along the Y-axis direction. on both sides of the packaging bag, and closely adhere to the packaging bag with its wheel surface; the two extrusion wheels are driven to rotate by a motor, and the rotation directions of the two are opposite, so as to seal the packaging bag by friction The bag is pulled forward, providing power for the movement of the bag on the horizontal surface.
上述技术方案中的有关内容解释如下：The relevant content in the above-mentioned technical scheme is explained as follows:
1．上述方案中，所述针灸针的针柄朝向分针放针轮的倾斜方向。如当分针放针轮朝前倾斜时，则所述针灸针的针柄朝前设置；借此设计，当针灸针随分针放针轮转动至所述放针口时，所述针灸针将以其针柄对应包装袋的开口，并在放针时以其针柄首先进入包装袋中，从而避免对针灸针针尖的撞击，对针尖产生保护。1. In the above solution, the needle handle of the acupuncture needle faces the inclined direction of the minute hand setting wheel. For example, when the minute needle setting wheel is inclined forward, the needle handle of the acupuncture needle is set forward; with this design, when the acupuncture needle rotates to the needle opening with the minute needle setting wheel, the acupuncture needle will be The needle handle corresponds to the opening of the packaging bag, and when the needle is placed, the needle handle enters the packaging bag first, thereby avoiding the impact on the needle tip of the acupuncture needle and protecting the needle tip.
2．上述方案中，所述包装袋排气热压封装单元的耐热挤压块具有一定韧性，可以在对包装袋挤压时发生变形，同时不会损坏包装袋中的针灸针，具体可以是耐热聚氨酯块。2. In the above solution, the heat-resistant extruded block of the exhaust heat-pressing packaging unit of the packaging bag has a certain toughness, and can be deformed when the packaging bag is squeezed without damaging the acupuncture needles in the packaging bag. Thermal polyurethane block.
3．上述方案中，所述包装袋排气热压封装单元在进行排气热压时，首先进行的是排气工作，中部的耐热挤压块首先接触所述包装袋中部，将空气挤出，然后周部的热压边接触所述包装袋的边缘，对包装袋进行密封。3. In the above solution, when the packaging bag exhaust heat pressing packaging unit is performing exhaust heat pressing, it first performs the exhaust work, and the heat-resistant extrusion block in the middle first contacts the middle of the packaging bag to squeeze out the air. The heated edge of the perimeter then contacts the edge of the bag, sealing the bag.
排气之后的包装袋可以防止针灸针在运输保存的时候针灸针在包装袋中发生晃动，避免针灸针相互撞击发生损坏，同时避免针灸针扎破包装袋漏出。The packaging bag after exhaust can prevent the acupuncture needles from shaking in the packaging bag during transportation and storage, prevent the acupuncture needles from colliding with each other and cause damage, and at the same time prevent the acupuncture needles from pricking the packaging bag and leaking out.
4．上述方案中，所述包装袋驱动机构的挤压轮通过一电机驱动，做顺时针地步进旋转，以实现转、停交替的动作，进而驱动包装袋在水平台面上方前进或停止。4. In the above solution, the extrusion wheel of the packaging bag driving mechanism is driven by a motor, and rotates clockwise step by step, so as to realize the action of turning and stopping alternately, and then drives the packaging bag to advance or stop above the horizontal platform.
5．上述方案中，还包括一包装袋分隔封装机构，该包装袋分隔封装机构位于所述包装袋送料单元与所述针灸针点针放针单元之间；包装袋分隔封装机构包括一对第二压合块，两所述第二压合块沿Y轴方向对称设置于所述包装袋的两侧，并分别由一第二气缸或电机驱动做相对运动；两所述第二压合块的压合面上设有竖直的热压条，以将原先连通的带状包装袋分隔成多个相对独立的袋体。5. In the above solution, it also includes a packaging bag separation and sealing mechanism, the packaging bag separation and sealing mechanism is located between the packaging bag feeding unit and the acupuncture needle point and needle setting unit; the packaging bag separation and sealing mechanism includes a pair of second presses The two second pressing blocks are symmetrically arranged on both sides of the packaging bag along the Y-axis direction, and are respectively driven by a second cylinder or a motor for relative movement; the pressing of the two second pressing blocks Vertical heat-pressing strips are arranged on the joint surface to separate the originally connected belt-shaped packaging bags into a plurality of relatively independent bags.
6．上述方案中，所述针灸针点针放针单元还包括一个分管放管轮，该分管放管轮竖直并转动设置于所述水平台面的上方；所述分管放管轮的上端为入管口，对应一套管送料盘设置；分管放管轮的下端为放管口，对应所述包装袋的上方开口设置；所述分管放管轮的圆周面上设有多个等距排布且相互平行设置的管槽，各管槽沿分管放管轮的圆周方向均匀布置，且每个管槽用于定位一所述套管；其中，所述分管放管轮的各所述管槽中均开设有吸气孔，该吸气孔持续吸气以产生负压，对管槽中的套管进行定位，防止分管放管轮在转动时套管脱出。6. In the above solution, the acupuncture needle pointing and setting unit also includes a tube-discharging wheel, which is vertically and rotatably arranged above the horizontal platform; the upper end of the tube-releasing wheel is the tube inlet , which is set corresponding to the set of pipe feeding trays; the lower end of the pipe-distributing wheel is the pipe opening, which is set corresponding to the upper opening of the packaging bag; the circumferential surface of the pipe-dividing wheel is provided with a plurality of equidistant arrangements and mutual The pipe grooves arranged in parallel, each pipe groove is evenly arranged along the circumferential direction of the pipe-distributing wheel, and each pipe groove is used to locate a described casing; wherein, each of the pipe grooves of the pipe-dividing wheel An air suction hole is provided, and the air suction hole continuously sucks air to generate negative pressure to position the casing in the pipe groove to prevent the casing from coming out when the pipe-distributing and releasing wheel rotates.
套管是空心塑料管，目的是在针灸前对穴位进行初定位。借此设计，最终每包针灸针包装袋内可包括多根针灸针以及一个套管。The cannula is a hollow plastic tube, and its purpose is to initially locate the acupoints before acupuncture. With this design, each package of acupuncture needles can finally include multiple acupuncture needles and a casing.
7．上述方案中，所述分针放针轮可以设置多个，各分针放针轮从前向后依次布置，可以提升针灸针的放针效率，进而提升设备的生产效率。7. In the above solution, multiple minute needle setting wheels can be provided, and each minute needle setting wheel is arranged sequentially from front to back, which can improve the needle setting efficiency of acupuncture needles, thereby improving the production efficiency of the equipment.
8．上述方案中，所述针灸针点针放针单元中对应所述分针放针轮的放针口处设有一计数用传感器，该计数用传感器用以计数并控制落入所述包装袋中的针灸针的数量。当分针放针轮的放针口进行放针工作时，该计数用传感器对放针的数量进行实时监测；当计数到需要的针数时，一方面，计数用传感器发送信号至所述分针放针轮，使其停止转动放针，另一方面发送信号至所述包装袋驱动机构的电机，驱动所述挤压轮旋转，使包装袋向前移动。8. In the above solution, a counting sensor is provided at the needle opening of the acupuncture needle pointing and setting unit corresponding to the minute needle setting wheel, and the counting sensor is used to count and control the acupuncture needles falling into the packaging bag. the number of needles. When the needle setting port of the minute hand setting wheel performs needle setting work, the counting sensor monitors the number of needle setting in real time; when the required number of needles is counted, on the one hand, the counting sensor sends a signal to the minute hand setting The pin wheel makes it stop rotating and sets the needle, and on the other hand sends a signal to the motor of the packaging bag driving mechanism to drive the extrusion wheel to rotate, so that the packaging bag moves forward.
本发明工作原理及优点如下：Principle of work of the present invention and advantage are as follows:
本发明一种袋装针灸针卧式封装机，包括从后向前依次布置的包装袋送料单元、针灸针点针放针单元、包装袋排气热压封装单元、信息打印及裁剪出料单元；包装袋送料单元用于将带状的包装袋原料传送至水平台面中；针灸针点针放针单元包括分针放针轮，分针放针轮竖直并倾斜转动设置于水平台面的上方，下端的放针口对应包装袋的开口设置；分针放针轮的圆周面上设有多个针槽，用于定位针灸针；包装袋排气热压封装单元包括一对第一压合块，以压合装填有针灸针的包装袋，将包装袋中的空气排出；两第一压合块的相对面为压合面，该压合面包括中部的耐热挤压块以及周部的热压边；信息打印及裁剪出料单元包括打印机构及裁切机构；还包括包装袋驱动机构，为包装袋在水平台面上的移动提供动力。The present invention is a horizontal packaging machine for bagged acupuncture needles, which comprises a packaging bag feeding unit, an acupuncture needle pointing and setting unit, a packaging bag exhaust heat-pressing packaging unit, information printing and cutting and discharging unit arranged sequentially from back to front The packaging bag feeding unit is used to transfer the strip-shaped packaging bag raw materials to the horizontal platform; the acupuncture needle setting unit includes a minute needle setting wheel, and the minute needle setting wheel is vertically and obliquely rotated above the horizontal platform. The needle release opening of the packaging bag is set corresponding to the opening of the packaging bag; a plurality of needle grooves are arranged on the circumferential surface of the minute needle release wheel for positioning acupuncture needles; the packaging bag exhaust heat-pressing packaging unit includes a pair of first pressing blocks to Press the packaging bag filled with acupuncture needles to discharge the air in the packaging bag; the opposite surface of the two first pressing blocks is the pressing surface, which includes the heat-resistant extrusion block in the middle and the heat-pressing Side; information printing and cutting The discharge unit includes a printing mechanism and a cutting mechanism; it also includes a packaging bag driving mechanism, which provides power for the movement of the packaging bag on the horizontal platform.
本发明借此包装袋横卧的设计，可以实现针灸针的卧式装袋，一方面可以有效解决传统立式装袋时发生的针灸针难以堆叠而限制装袋针数的问题；另一方面可以解决立式装袋时发生的针灸针针尖损坏的问题。相比现有技术而言，本发明结构简单、工作可靠且包装效率高。The present invention can realize the horizontal bagging of acupuncture needles by virtue of the horizontal design of the packaging bag. On the one hand, it can effectively solve the problem that acupuncture needles are difficult to stack and limit the number of needles packed in the traditional vertical bagging; on the other hand, It can solve the problem of needle tip damage of acupuncture needles during vertical bagging. Compared with the prior art, the invention has simple structure, reliable operation and high packaging efficiency.
附图说明Description of drawings
附图1为本发明实施例的立体示意图；Accompanying drawing 1 is the three-dimensional schematic diagram of the embodiment of the present invention;
附图2为本发明实施例主视视角的结构示意图；Accompanying drawing 2 is the structure schematic diagram of the front viewing angle of the embodiment of the present invention;
附图3为本发明实施例分针放针轮的立体示意图；Accompanying drawing 3 is the three-dimensional schematic view of the minute needle setting wheel of the embodiment of the present invention;
附图4为本发明实施例分针放针轮主视视角的结构示意图；Accompanying drawing 4 is the structure schematic diagram of the main viewing angle of the minute hand setting wheel according to the embodiment of the present invention;
附图5为图4中A-A向的剖面示意图；Accompanying drawing 5 is the schematic sectional view of A-A direction in Fig. 4;
附图6为图4中B处的放大图；Accompanying drawing 6 is the enlarged view of place B among Fig. 4;
附图7为本发明实施例分管放管轮的立体示意图；Accompanying drawing 7 is the three-dimensional schematic diagram of the embodiment of the present invention in charge of the pipe discharge wheel;
附图8为本发明实施例分管放管轮主视视角的结构示意图；Accompanying drawing 8 is the structure schematic diagram of the front view angle of the pipe-distributing and discharging wheel of the embodiment of the present invention;
附图9为图8中A-A向的剖面示意图；Accompanying drawing 9 is the schematic sectional view of A-A direction in Fig. 8;
附图10为图8中B处的放大图；Accompanying drawing 10 is the enlarged view of place B among Fig. 8;
附图11为本发明实施例包装袋排气热压封装单元的立体示意图；Accompanying drawing 11 is the three-dimensional schematic diagram of the packaging bag exhaust heat press encapsulation unit of the embodiment of the present invention;
附图12为本发明实施例包装袋排气热压封装单元主视视角的结构示意图；Accompanying drawing 12 is the structure schematic diagram of the main viewing angle of the packaging bag exhaust heat press encapsulation unit of the embodiment of the present invention;
附图13为图12中A-A向的剖面示意图；Accompanying drawing 13 is the schematic sectional view of A-A direction among Fig. 12;
附图14为本发明实施例包装袋排气热压封装单元侧视视角的结构示意图；Accompanying drawing 14 is the structure schematic diagram of the side view angle of the package bag exhaust heat press encapsulation unit of the embodiment of the present invention;
附图15为图14中B-B向的剖面示意图。Accompanying drawing 15 is the schematic cross-sectional view of B-B direction in Fig. 14.
以上附图中：1．机架；2．水平台面；3．包装袋；4．包装袋送料轮；5．带体对折结构；6．分针放针轮；7．针灸针送料盘；8．针槽；9．第一压合块；10．第一气缸或电机；11．耐热挤压块；12．热压边；13．打印机构；14．裁切机构；15．挤压轮；16．电机；17．第二压合块；18．第二气缸或电机；19．驱动电机；61．分管放管轮；71．套管送料盘；81．管槽。In the attached drawings above: 1. Frame; 2. 3. Horizontal platform; 4. Packing bags; 5. Packing bag feeding wheel; 5. Belt folded structure; 6. Minute needle setting wheel; 7. Feeding tray for acupuncture needles; 8. Needle groove; 9. The first pressing block; 10. 11. The first cylinder or motor; Heat-resistant extrusion block; 12. Hot pressing edge; 13. Printing mechanism; 14. Cutting mechanism; 15. Extrusion wheel; 16. motor; 17. The second pressing block; 18. 19. The second cylinder or motor; 61. drive motor; 71. In charge of the tube wheel; Casing feeding tray; 81. pipe groove.
具体实施方式detailed description
下面结合附图及实施例对本发明作进一步描述：The present invention will be further described below in conjunction with accompanying drawing and embodiment:
实施例：参见附图1～15所示，一种袋装针灸针卧式封装机，Embodiment: Referring to the accompanying drawings 1 to 15, a horizontal packaging machine for acupuncture needles in bags,
如图1、2所示，包括一机架1，该机架1上设有一水平台面2，该水平台面2上包括沿X轴方向从后向前依次布置的包装袋送料单元、针灸针点针放针单元、包装袋排气热压封装单元、信息打印及裁剪出料单元，其中，所述针灸针的包装袋3横卧于水平台面2的上方水平传送。As shown in Figures 1 and 2, it includes a frame 1, which is provided with a horizontal platform 2, and the horizontal platform 2 includes a packaging bag feeding unit and acupuncture needle points arranged in sequence along the X-axis direction from back to front. Needle setting unit, packaging bag exhaust heat press packaging unit, information printing and cutting and discharging unit, wherein the packaging bag 3 of acupuncture needles is horizontally conveyed above the horizontal platform 2 .
所述包装袋送料单元位于所述机架1的入料端，用于将带状的包装袋原料传送至所述水平台面2中；该包装袋送料单元包括一包装袋送料轮4以及一带体对折结构5，该带体对折结构5连设于所述包装袋送料轮4的出料端，用于将包装袋送料轮4送来的平面的带状包装袋原料沿其宽度方向向上对折，以形成具有包装和收纳功能的针灸针包装袋3，同时可使所述包装袋3具有一朝上的开口；该对折后的包装袋3经由一包装袋驱动机构牵引，被水平传送至所述针灸针点针放针单元。The packaging bag feeding unit is located at the feeding end of the frame 1, and is used to transfer the strip-shaped packaging bag raw materials to the horizontal platform 2; the packaging bag feeding unit includes a packaging bag feeding wheel 4 and a body Half-folding structure 5, the belt half-folding structure 5 is connected to the discharge end of the packaging bag feeding wheel 4, and is used to fold the flat belt-shaped packaging bag raw material sent by the packaging bag feeding wheel 4 upwards in half along its width direction, To form an acupuncture needle packaging bag 3 with packaging and storage functions, and at the same time, the packaging bag 3 can have an upward opening; the folded packaging bag 3 is pulled by a packaging bag driving mechanism, and is horizontally conveyed to the Acupuncture needle point and needle placement unit.
如图3~6所示，所述针灸针点针放针单元包括一个分针放针轮6。所述分针放针轮6竖直并转动设置于所述水平台面2的上方，且具有一倾斜角度；所述分针放针轮6的上端为入针口，对应所述针灸针点针放针单元的一针灸针送料盘7设置；分针放针轮6的下端为放针口，对应所述包装袋3的上方开口设置；所述分针放针轮6的圆周面上设有多个等距排布且相互平行设置的针槽8，各针槽8沿分针放针轮6的圆周方向均匀布置，且每个针槽8用于定位一所述针灸针，所述针灸针的针柄朝向分针放针轮6的倾斜方向，如当分针放针轮6朝前倾斜时，则所述针灸针的针柄朝前设置；借此设计，当针灸针随分针放针轮6转动至所述放针口时，所述针灸针将以其针柄对应包装袋3的开口，并在放针时以其针柄首先进入包装袋3中，从而避免对针灸针针尖的撞击，对针尖产生保护。其中，所述分针放针轮6的各所述针槽8中均开设有吸气孔（图中未绘出），该吸气孔持续吸气以产生负压，对针槽8中的针灸针进行定位，防止分针放针轮6在转动时针灸针脱出。As shown in FIGS. 3-6 , the acupuncture needle pointing and setting unit includes a minute needle setting wheel 6 . The minute needle setting wheel 6 is vertically and rotatably arranged above the horizontal platform 2, and has an inclination angle; the upper end of the minute needle setting wheel 6 is a needle opening, corresponding to the acupuncture needle point needle setting An acupuncture needle feeding tray 7 of the unit is set; the lower end of the minute needle setting wheel 6 is a needle opening, which is set corresponding to the upper opening of the packaging bag 3; the circumferential surface of the minute needle setting wheel 6 is provided with a plurality of The needle grooves 8 arranged in parallel with each other are arranged evenly along the circumferential direction of the minute needle setting wheel 6, and each needle groove 8 is used for positioning one acupuncture needle, and the needle handle of the acupuncture needle faces The inclination direction of the minute needle setting wheel 6, as when the minute needle setting wheel 6 is tilted forward, the needle handle of the acupuncture needle is set forward; by this design, when the acupuncture needle rotates to the When placing the needle mouth, the acupuncture needle will correspond to the opening of the packaging bag 3 with its needle handle, and first enter the packaging bag 3 with its needle handle when placing the needle, thereby avoiding the impact on the needle tip of the acupuncture needle and protecting the needle tip . Wherein, each of the needle grooves 8 of the minute needle setting wheel 6 is provided with an air suction hole (not shown in the figure), and the air suction hole continues to inhale to generate negative pressure, and the acupuncture in the needle groove 8 The needle is positioned to prevent the acupuncture needle from coming out of the minute needle setting wheel 6 when rotating.
如图7~10所示，所述针灸针点针放针单元还包括一个分管放管轮61，该分管放管轮61竖直并转动设置于所述水平台面2的上方；所述分管放管轮61的上端为入管口，对应一套管送料盘71设置；分管放管轮61的下端为放管口，对应所述包装袋3的上方开口设置；所述分管放管轮61的圆周面上设有多个等距排布且相互平行设置的管槽81，各管槽81沿分管放管轮61的圆周方向均匀布置，且每个管槽81用于定位一所述套管；其中，所述分管放管轮61的各所述管槽81中均开设有吸气孔，该吸气孔持续吸气以产生负压，对管槽81中的套管进行定位，防止分管放管轮61在转动时套管脱出。As shown in Figures 7 to 10, the acupuncture needle pointing and setting unit also includes a pipe branching wheel 61, which is vertically and rotatably arranged above the horizontal platform 2; The upper end of the pipe wheel 61 is a pipe inlet, which is set correspondingly to the set of pipe feeding trays 71; The surface is provided with a plurality of pipe grooves 81 arranged equidistantly and arranged parallel to each other, each pipe groove 81 is evenly arranged along the circumferential direction of the pipe-distributing pipe release wheel 61, and each pipe groove 81 is used for positioning a sleeve; Wherein, each of the pipe grooves 81 of the pipe branching wheel 61 is provided with an air suction hole, and the air suction hole continues to inhale to generate negative pressure, and the sleeve in the pipe groove 81 is positioned to prevent the pipe pipe from being released. The casing wheel 61 is deviated from when rotating.
所述包装袋排气热压封装单元包括一对第一压合块9，两所述第一压合块9沿Y轴方向对称设置于所述包装袋3的两侧，并分别由一第一气缸或电机10驱动做相对运动，以压合装填有针灸针的包装袋3，将所述包装袋3中的空气排出；两所述第一压合块9的相对面为压合面，该压合面包括中部的耐热挤压块11以及周部的热压边12组成；该耐热挤压块11具有一定韧性，可以在对包装袋3挤压时发生变形，同时不会损坏包装袋3中的针灸针，具体可以是耐热聚氨酯块。在进行排气热压时，首先进行的是排气工作，中部的耐热挤压块11首先接触所述包装袋3中部，将空气挤出，然后周部的热压边12接触所述包装袋3的边缘，对包装袋进行密封。The packaging bag exhaust heat press packaging unit includes a pair of first pressing blocks 9, and the two first pressing blocks 9 are symmetrically arranged on both sides of the packaging bag 3 along the Y-axis direction, and are respectively composed of a first pressing block 9. A cylinder or motor 10 is driven to perform relative motion, so as to compress the packaging bag 3 filled with acupuncture needles, and discharge the air in the packaging bag 3; the opposite surfaces of the two first pressing blocks 9 are pressing surfaces, The pressing surface consists of a heat-resistant extrusion block 11 in the middle and a heat-pressed edge 12 at the periphery; the heat-resistant extrusion block 11 has a certain toughness and can be deformed when the packaging bag 3 is squeezed without damage The acupuncture needles in the packaging bag 3 can specifically be a heat-resistant polyurethane block. When performing exhaust hot pressing, the first thing to do is exhaust work. The heat-resistant extrusion block 11 in the middle first contacts the middle of the packaging bag 3 to squeeze out the air, and then the hot pressing edge 12 on the periphery contacts the packaging bag. The edge of the bag 3 is used to seal the packaging bag.
排气之后的包装袋3可以防止针灸针在运输保存的时候针灸针在包装袋3中发生晃动，避免针灸针相互撞击发生损坏，同时避免针灸针扎破包装袋3漏出。The packaging bag 3 after the exhaust can prevent the acupuncture needles from shaking in the packaging bag 3 during transportation and storage, prevent the acupuncture needles from colliding with each other and cause damage, and prevent the acupuncture needles from piercing the packaging bag 3 and leaking out.
所述信息打印及裁剪出料单元位于所述机架1的出料端，包括一打印机构13以及一裁切机构14；所述打印机构13对应所述包装袋排气热压封装单元的前端设置，所述包装袋3完成密封之后通过该打印机构13将产品信息打钢印至包装袋3上；所述裁切机构14设于机架1的最前端，用于将密封有针灸针并打印好产品信息的带状的整根包装袋3切割成独立的包装。The information printing and cutting discharge unit is located at the discharge end of the frame 1 and includes a printing mechanism 13 and a cutting mechanism 14; the printing mechanism 13 corresponds to the front end of the packaging bag exhaust heat press packaging unit After the packaging bag 3 is sealed, the product information is embossed on the packaging bag 3 through the printing mechanism 13; the cutting mechanism 14 is located at the front end of the frame 1, and is used to seal the acupuncture needles and print them. The strip-shaped whole package bag 3 with good product information is cut into individual packages.
还包括一包装袋驱动机构，该包装袋驱动机构设于所述打印机构13以及所述裁切机构14之间；包装袋驱动机构包括一对挤压轮15，两所述挤压轮15沿Y轴方向分设于所述包装袋3的两侧，并以其轮面紧密贴合所述包装袋3；两所述挤压轮15通过一电机16驱动旋转，且两者转动方向相反，用以通过摩擦力将所述包装袋3向前拉动，为包装袋3在水平台面上的移动提供动力。Also includes a packaging bag driving mechanism, the packaging bag driving mechanism is located between the printing mechanism 13 and the cutting mechanism 14; the packaging bag driving mechanism includes a pair of squeeze wheels 15, two squeeze wheels 15 along the The Y-axis direction is separately arranged on both sides of the packaging bag 3, and closely fits the packaging bag 3 with its wheel surface; the two extrusion wheels 15 are driven and rotated by a motor 16, and the rotation directions of the two are opposite. The packaging bag 3 is pulled forward by friction to provide power for the movement of the packaging bag 3 on the horizontal platform.
其中，还包括一包装袋分隔封装机构，该包装袋分隔封装机构位于所述包装袋送料单元与所述针灸针点针放针单元之间；包装袋分隔封装机构包括一对第二压合块17，两所述第二压合块17沿Y轴方向对称设置于所述包装袋3的两侧，并分别由一第二气缸或电机18驱动做相对运动；两所述第二压合块17的压合面上设有竖直的热压条，以将原先连通的带状包装袋分隔成多个相对独立的袋体。Among them, it also includes a packaging bag separation and sealing mechanism, the packaging bag separation and sealing mechanism is located between the packaging bag feeding unit and the acupuncture needle point and needle setting unit; the packaging bag separation and sealing mechanism includes a pair of second pressing blocks 17. The two second pressing blocks 17 are symmetrically arranged on both sides of the packaging bag 3 along the Y-axis direction, and are respectively driven by a second cylinder or a motor 18 for relative movement; the two second pressing blocks 17 is provided with a vertical heat-pressing strip on the pressing surface to separate the previously connected strip packaging bags into a plurality of relatively independent bags.
其中，所述针灸针点针放针单元中对应所述分针放针轮6的放针口处设有一计数用传感器，该计数用传感器用以计数并控制落入所述包装袋3中的针灸针的数量。当分针放针轮6的放针口进行放针工作时，该计数用传感器对放针的数量进行实时监测；当计数到需要的针数时，一方面，计数用传感器发送信号至所述分针放针轮6的驱动电机19，使其停止转动放针，另一方面发送信号至所述包装袋驱动机构的电机16，驱动所述挤压轮15旋转，使包装袋3向前移动。Wherein, a counting sensor is provided at the needle opening corresponding to the minute needle setting wheel 6 in the acupuncture needle pointing needle setting unit, and the counting sensor is used to count and control the acupuncture needles falling into the packaging bag 3 . the number of needles. When the needle setting port of the minute needle setting wheel 6 performs needle setting work, the counting sensor is used to monitor the number of needle setting in real time; when the required number of needles is counted, on the one hand, the counting sensor sends a signal to the minute hand The driving motor 19 of the needle setting wheel 6 makes it stop rotating and setting the needle, and on the other hand sends a signal to the motor 16 of the packaging bag driving mechanism to drive the extrusion wheel 15 to rotate, so that the packaging bag 3 moves forward.
现就本发明的工作流程概述如下：The workflow of the present invention is summarized as follows:
在机架1的后端，包装袋送料轮4上的包装袋原料呈平面的带状，经过带体对折结构5进行向上的对折，从而形成一向上的开口并具有两竖直侧面。受到包装袋驱动机构的牵引，包装袋3继续前移，在包装袋分隔封装机构处被第二压合块17压合隔断，将原先连通的包装袋隔离成多个相对独立的袋体。当包装袋前移至分针放针轮以及分管放管轮下方时，分别通过分针放针轮和分管放管轮放入针灸针和套管。包装袋3继续前移，在包装袋排气热压封装单元处被第一压合块9压合，先经耐热挤压块11排出袋内空气，再通过热压边12进行开口的密封。最后，包装袋3通过信息打印及裁剪出料单元，进行信息的打印以及最终的裁剪，成为多个分离的独立小包装，并完成出料。At the rear end of the frame 1, the packaging bag raw material on the packaging bag feeding wheel 4 is in the shape of a flat strip, which is folded upwards through the belt folding structure 5, thereby forming an upward opening and having two vertical sides. Pulled by the packaging bag driving mechanism, the packaging bag 3 continues to move forward, and is pressed and partitioned by the second pressing block 17 at the packaging bag separating and sealing mechanism, and the originally connected packaging bags are isolated into a plurality of relatively independent bags. When the packaging bag moves forward to the minute needle setting wheel and the sub-pipe setting wheel, the acupuncture needles and sleeves are respectively put into the minute needle setting wheel and the sub-pipe setting wheel. The packaging bag 3 continues to move forward, and is pressed by the first pressing block 9 at the packaging bag exhaust heat-pressing sealing unit, the air in the bag is first discharged through the heat-resistant extrusion block 11, and then the opening is sealed by the hot pressing edge 12 . Finally, the packaging bag 3 uses the information printing and cutting output unit to print information and finally cut it into multiple separate independent small packages and complete the output.
上述实施例只为说明本发明的技术构思及特点，其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施，并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰，都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710149613.5ACN106809440A (en) | 2017-03-14 | 2017-03-14 | The packed horizontal packaging machine of acupuncture needle |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710149613.5ACN106809440A (en) | 2017-03-14 | 2017-03-14 | The packed horizontal packaging machine of acupuncture needle |
| Publication Number | Publication Date |
|---|---|
| CN106809440Atrue CN106809440A (en) | 2017-06-09 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710149613.5APendingCN106809440A (en) | 2017-03-14 | 2017-03-14 | The packed horizontal packaging machine of acupuncture needle |
| Country | Link |
|---|---|
| CN (1) | CN106809440A (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114346134A (en)* | 2021-12-28 | 2022-04-15 | 深圳市百士康医疗设备有限公司 | Internal heating needle automatic processing device |
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| CN104443479A (en)* | 2014-11-25 | 2015-03-25 | 常州市海豪力智能装备科技有限公司 | Horizontal type intermittent movement bag-manufacturing type bag filling machine with triangular former |
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| CN106043776A (en)* | 2016-06-30 | 2016-10-26 | 江苏凯邦医疗器械有限公司 | Acupuncture needle sealing machine |
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| CN206624056U (en)* | 2017-03-14 | 2017-11-10 | 苏州医疗用品厂有限公司 | The packed horizontal packaging machine of acupuncture needle |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2039717A1 (en)* | 1989-11-14 | 1991-05-15 | William A. Bodolay | Form, fill, seal and separate packaging machine for reclosable containers |
| CN105015859A (en)* | 2014-04-22 | 2015-11-04 | 青岛软控机电工程有限公司 | Automatic packaging device |
| CN104443479A (en)* | 2014-11-25 | 2015-03-25 | 常州市海豪力智能装备科技有限公司 | Horizontal type intermittent movement bag-manufacturing type bag filling machine with triangular former |
| CN106043776A (en)* | 2016-06-30 | 2016-10-26 | 江苏凯邦医疗器械有限公司 | Acupuncture needle sealing machine |
| CN106184851A (en)* | 2016-08-29 | 2016-12-07 | 无锡佳健医疗器械股份有限公司 | The packed automatic packaging machine of flat handle needle acupuncture needle |
| CN206624056U (en)* | 2017-03-14 | 2017-11-10 | 苏州医疗用品厂有限公司 | The packed horizontal packaging machine of acupuncture needle |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114346134A (en)* | 2021-12-28 | 2022-04-15 | 深圳市百士康医疗设备有限公司 | Internal heating needle automatic processing device |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | Application publication date:20170609 | |
| RJ01 | Rejection of invention patent application after publication |