For testing the test system and its method of oil sample integrated informationTechnical field
The invention belongs to field of analytic instrument, in particular it relates to be used to test the test system of oil sample integrated information.
Background technology
The quality conditions of the lubrication oil/grease that plant equipment is used and the abrasion condition of equipment itself are mainly sent out by atomPenetrate the projects such as spectrum, infrared spectrum, analysis and discussion, ferromagnetism abrasive dust content, dynamic viscosity, moisture, acid number to reflect, butThe standardized Laboratory Instruments of these projects can not be carried to scene and be detected, and existing Laboratory Instruments is in testTest period period is longer, amount of samples is larger, is difficult to realize real time monitoring oil sample quality and equipment attrition state, and real-timeMonitoring is enterprise's fine-grained management and energy-saving necessary means, and the current country is not used for test oil sample integrated informationTest system, so be urgently developed for test oil sample integrated information test system.
The content of the invention
It is an object of the invention in order to solve the above problems, on the one hand, the present invention provides a kind of comprehensive for testing oil sampleThe test system of conjunction information, wherein, including：Power pack, for providing electric energy for the running of whole test system；Electromagnetic inductionSensor, for detecting oil sample in ferromagnetism abrasive dust content；Dynamic viscosity sensor, for detecting the dynamic viscosity of oil sample；Dielectric properties sensor, for detecting the dielectric properties of oil sample；Moisture and acid number sensor, for detecting oil sample in moisture andThe acid number of oil sample；With comprehensive analysis module, for controlling whole test process, and the integrated information of oil sample is analyzed.
According to an aspect of the present invention, electromagnetic induction sensor can pass the content of ferromagnetism abrasive dust in the oil sample of detectionTransport to comprehensive analysis module.
According to an aspect of the present invention, dynamic viscosity sensor can transmit the dynamic viscosity of the oil sample of detection to synthesisAnalysis module.
According to an aspect of the present invention, dielectric properties sensor can transmit the dielectric properties of the oil sample of detection to synthesisAnalysis module.
According to an aspect of the present invention, moisture and acid number sensor can be by the acid of the moisture in the oil sample of detection and oil sampleValue is transmitted to comprehensive analysis module.
According to an aspect of the present invention, comprehensive analysis module includes microcomputer and software.
On the other hand, the present invention also provides a kind of method of testing for testing oil sample integrated information, wherein, including：TheOne operation, using electromagnetic induction sensor the content of ferromagnetism abrasive dust in oil sample is detected；Second operation, is sensed using dynamic viscosityDevice detects the dynamic viscosity of oil sample；3rd operation, using dielectric properties sensor the dielectric properties of oil sample are detected；4th operation,Using the moisture in moisture and acid number sensor detection oil sample and the acid number of oil sample；Operate with the 5th, using comprehensive analysis moduleThe integrated information of analysis oil sample, to carry out comprehensive evaluation to the quality of oil sample.
Compared with prior art, beneficial effects of the present invention：
(1) after being detected to the lubricating oil used by plant equipment using the test system of the present invention, testing result is enteredRow assay, can obtain used lubricating oil current quality conditions (viscosity B coefficent, oxidization condition, water content, acid numberDeng quality conditions) and the current abrasion condition of equipment such that it is able to quality decay and the equipment attrition feelings of lubricating oil are found in timeCondition, prevents because insufficient lubrication causes equipment that serious damage occurs, and science is worked out oil change/fat cycle, greatly prolongs and setStandby service life.
(2) test system of the invention can return in time equipment by the discovery of equipment attrition problem in the reversible stageOriginal state, is that enterprise brings huge economic benefit.
(3) test system of the invention is by electromagnetic induction sensor, dielectric properties sensor, dynamic viscosity sensor, waterDivide and acid number sensor carries out respectively modularized design and is integrated in a carrying case, be convenient for carrying, and by a set of synthesisAnalysis software control and processing data, so as to realize by quick, micro comprehensive detection, can reach scene in real time to oil sampleThe purpose of quality and equipment attrition situation Fast Evaluation.
(4) test system of the invention can monitor in real time, realize energy-saving.
Description of the drawings
Fig. 1 is the test system for testing oil sample integrated information of the present invention.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings with specific embodiment, described specific embodiment is only rightThe present invention is explained, and is not limited to the present invention.
According to the embodiment of the present invention, the present invention provides a kind of as shown in Figure 1 for testing oil sample integrated informationTest system, wherein, including：Power pack, for providing electric energy for the running of whole test system；Electromagnetic induction sensor,The content of ferromagnetism abrasive dust in for detecting oil sample；Dynamic viscosity sensor, for detecting the dynamic viscosity of oil sample；Dielectric propertiesSensor, for detecting the dielectric properties of oil sample；Moisture and acid number sensor, for detecting oil sample in moisture and oil sample acidValue；With comprehensive analysis module, for controlling whole test process, and the integrated information of oil sample is analyzed.Power pack is test systemThe common portion of system, sensor is responsible for testing the information of oil sample, and comprehensive analysis module is also the common portion of test system.SensingDevice can be tested oil sample independently of one another, it is also possible to while testing oil sample.
According to the embodiment of the present invention, electromagnetic induction sensor can be by the content of ferromagnetism abrasive dust in the oil sample of detectionTransmit to comprehensive analysis module.
According to the embodiment of the present invention, dynamic viscosity sensor can transmit the dynamic viscosity of the oil sample of detection to comprehensiveClose analysis module.
According to the embodiment of the present invention, dielectric properties sensor can transmit the dielectric properties of the oil sample of detection to comprehensiveClose analysis module.
According to the embodiment of the present invention, the moisture and oil sample in the oil sample that moisture and acid number sensor will can be detectedAcid number is transmitted to comprehensive analysis module.
According to the embodiment of the present invention, comprehensive analysis module includes microcomputer and software.
According to another implementation of the invention, the present invention also provides a kind of test for testing oil sample integrated informationMethod, wherein, including：First operation, using electromagnetic induction sensor the content of ferromagnetism abrasive dust in oil sample is detected；Second behaviourMake, the dynamic viscosity of oil sample is detected using dynamic viscosity sensor；3rd operation, using dielectric properties sensor oil sample is detectedDielectric properties；4th operation, using the moisture in moisture and acid number sensor detection oil sample and the acid number of oil sample；With the 5th behaviourMake, using the integrated information of comprehensive analysis module analysis oil sample, to carry out comprehensive evaluation to the quality of oil sample.
Design principle for testing the test system of oil sample integrated information is as follows：By electromagnetic induction sensor, dielectricityEnergy sensor, dynamic viscosity sensor, moisture and acid number sensor carry out respectively modularized design and are integrated in a carrying caseIt is interior, they are controlled by comprehensive analysis module, and the test result that comprehensive analysis are obtained is come by comprehensive analysis module, so as to rightThe quality of oil sample carries out comprehensive evaluation.
So by electromagnetic induction sensor, dielectric properties sensor, dynamic viscosity sensor and moisture and acid number sensorOne test system of composition can carry out comprehensively test and analysis to oil sample, be the property provider for quickly obtaining oil sampleJust.
After being detected to the lubricating oil used by plant equipment using the test system of the present invention, testing result is carried out pointAnalysis is evaluated, and can obtain the current quality conditions of the used lubricating oil (product such as viscosity B coefficent, oxidization condition, water content, acid numberMatter situation) and the current abrasion condition of equipment such that it is able to quality decay and the equipment attrition situation of lubricating oil are found in time, are preventedOnly because insufficient lubrication causes equipment that serious damage occurs, science is worked out and changes the oil/grease cycle, and the equipment of greatly prolonging uses the longevityLife.
The test system of the present invention can in time be such that equipment returns to initially by the discovery of equipment attrition problem in the reversible stageState, is that enterprise brings huge economic benefit.
The present invention test system by electromagnetic induction sensor, dielectric properties sensor, dynamic viscosity sensor, moisture andAcid number sensor carries out respectively modularized design and is integrated in a carrying case, is convenient for carrying, and by a set of comprehensive analysisSoftware control and processing data, so as to realize by quick, micro comprehensive detection, can reach scene in real time to oil sample qualityWith the purpose of equipment attrition situation Fast Evaluation.
The present invention test system can monitor in real time, realize energy-saving.
Embodiments above is only used for that the present invention will be further described, it is impossible to be interpreted as to the scope of the present inventionLimit.According to foregoing invention content, to the present invention is done, some nonessential change any engineers and technicians for being familiar with the fieldEnter and adjust, all should be included within the scope of the present invention.