The automatic packing device and method of the irregular round plastic container bottle of bodyTechnical field
The present invention relates to packing technique, a kind of specifically automatic boxing of the irregular round plastic container bottle of bodyDevice and method.
Background technology
As shown in Figure 1, a lot of products are all made of the irregular round plastic container bottle storage of this body at present.And it is thisThe container bottle of shape such as arranges vanning in vanning by the way of bottleneck or the same direction of bottom of bottle, contact surface between container bottleProduct is small, and there is gap (as shown in Figure 2), is not only not easy stationary arrangement when vanning in this way, but also transportingIt is easy in the process at random.And the upright row of bottleneck, bottleneck one row of handstand, even numbers, odd number dislocation are alternately arranged vanning (such as Fig. 3 institutesShow).There is the problem of gap between avoiding container bottle in this packing method, and arrangement is made to be easier, and transport is more stable.And it is thisPacking method need it is artificial one by one, several rows of progress, this considerably increases the labor intensity of vanning, and boxing efficiency is low, shadowRing production and transport.
Invention content
It is an object of the invention to overcome above the shortcomings of the prior art, provide one kind can reduce labor intensity,The automatic packing device of high degree of automation and the irregular round plastic container bottle of efficient body.Meanwhile the present invention is alsoProvide a kind of automatic boxing method of the irregular round plastic container bottle of body.
In order to achieve the above object, the present invention uses following technical scheme：A kind of irregular round plastic container of bodyThe automatic packing device of bottle, including changement, transition conveyer belt, bottle reversal mechanism, upright conveyer belt, handstand conveyer belt, push away bottleMechanism, bottle-clip mechanism and boxing mechanism；The middle part of the transition conveyer belt is equipped with demarcation strip, this demarcation strip divides transition conveyer beltAt First Transition conveyer belt and the second transition conveyer belt, the feeding at the feeding end of First Transition conveyer belt and the second transition conveyer beltEnd is alternately connect with changement, one end that the discharge end of the First Transition conveyer belt passes through bottle reversal mechanism and handstand conveyer beltConnection, the discharge end of the second transition conveyer belt are connect with one end of upright conveyer belt, the other end of the handstand conveyer beltIt is connect with bottle pushing mechanism with the other end of upright conveyer belt, the bottle pushing mechanism is connect by bottle-clip mechanism with boxing mechanism.
Preferably, the changement includes that chassis, link mechanism, two groups of reversing units and cylinder, the chassis are equipped withTwo mounting bases, the upper ends of two groups of reversing units are connect after being each passed through two mounting bases with the both ends of link mechanism, and two groups are changedIt is alternately connect to the lower end of unit with the feeding end at the feeding end of First Transition conveyer belt and the second transition conveyer belt；The cylinderCylinder body be fixed on chassis, the telescopic rod of the cylinder is connect with link mechanism.
Preferably, the reversing unit includes reversing bar and shaft, and one end of the reversing bar and the lower end of shaft connect,The upper end of the shaft and the end of link mechanism connect.
Preferably, the link mechanism includes first connecting rod, second connecting rod and third connecting rod, one end of the first connecting rodIt is connect with the upper end of the shaft of one of which reversing unit, the other end of the first connecting rod passes through second connecting rod and third connecting rodOne end connection, the other end of the third connecting rod connect with the upper end of the shaft of another group of reversing unit.
Preferably, the bottle reversal mechanism includes that a bottle block is turned over made of augering screw and nylon, this, which is turned over, is equipped with overturning in bottle blockChannel, entrance and the First Transition in the overturning channel convey band connection, and the outlet in the overturning channel connects with handstand conveyer beltIt connects；When round plastic container bottle to be flipped enters the entrance in overturning channel, the augering screw is by this round plastic containerBottle pushes to the outlet in overturning channel.
Preferably, the bottle pushing mechanism includes active mechanical hand, passive manipulator and movable jacking block, the active mechanical handIt is installed on the side of upright conveying end of tape, the passive manipulator is installed on the side for the conveying end of tape that stands upside down, and the masterDynamic manipulator and passive manipulator are oppositely arranged；The movable jacking block is installed on the end of handstand conveyer belt, and the movable topThe direction that the end face of block conveys round plastic container bottle with handstand conveyer belt is perpendicular.
Preferably, the bottle-clip mechanism includes that mobile manipulator, four blocks of folder bottle plates and placement plate, the placement plate are installed onBetween handstand conveyer belt and boxing mechanism, four pieces of folders bottle plate is installed on the top of placement plate, and four by mobile manipulatorBlock folder bottle plate is uniformly distributed relative to the circumference of mobile manipulator.
Preferably, the boxing mechanism includes rotatable disk, this disk is equipped with to replace successively with mobile manipulatorFour vanning stations of connection.
A kind of packing method of the automatic packing device based on the above-mentioned irregular round plastic container bottle of body, includingFollowing steps：
1) the upright round plastic container bottle arranged enters changement, and changement is conveyed with First Transition at this timeBand connection, when the round plastic container bottle of predetermined quantity enters First Transition conveyer belt by changement, in changementReversing bar driven and swung by cylinder, then changement detached with First Transition conveyer belt and with the second transition conveyer belt connectIt connects, then changement send the round plastic container bottle of predetermined quantity to the second transition conveyer belt；
First Transition conveyer belt send the round plastic container bottle in face disposed thereon successively to bottle reversal mechanism, connects bottle reversal mechanismIt is sent to handstand conveyer belt after these round plastic container bottles are stood upside down；And the second transition conveyer belt moulds the circle in face disposed thereonMaterial container bottle is sent successively to upright conveyer belt；
2) when the round plastic container bottle of row's predetermined quantity reach upright conveyer belt end and row's predetermined quantity andWhen the round plastic container bottle of handstand reaches the end of handstand conveyer belt, at the same time, movable jacking block is in pop-up state, then livesDynamic jacking block withstands the round plastic container bottle of handstand, so that the round plastic container bottle stood upside down and upright round plastic container bottleIt misplaces, that is, between the corresponding two upright round plastic container bottles of axis face for each round plastic container bottle stood upside downIt is affixed place；Then, active mechanical hand push is dynamic is located at round plastic container bottle upright on upright conveyer belt to the side of bottle-clip mechanismTo movement, it is located at the round plastic container bottle stood upside down on handstand conveyer belt close to passive manipulator, active mechanical hand to driveThe round plastic container bottle that the round plastic container bottle for keeping this row upright with the collective effect of passive manipulator is stood upside down with a rowIt is adjacent to and is pushed in the placement plate of bottle-clip mechanism together；
3) step 1) and step 2) are restored, when multiple rows of upright round plastic container bottle with handstand is pushed to by bottle pushing mechanismAfter in placement plate, four blocks of folder bottle plates clamp all round plastic container bottles in placement plate, then mechanically moving hand starting, bandIt by the round plastic container bottle movement of folder bottle board clamping, to be sent to these clamped round plastic container bottles accordinglyIt cases on station, then these round plastic container bottles can be packaged to complete to case.
Preferably, in step 2), when active mechanical hand, which is in, to be moved forward or back, movable jacking block is in retracted state；And after active mechanical hand resets, the round plastic container bottle of handstand is withstood in the movable jacking block pop-up.
The present invention compared with the existing technology, has the following advantages and effect：
1, the present invention in the irregular round plastic container bottle of body automatic packing device mainly by changement, turn over bottleMechanism, upright conveyer belt, handstand conveyer belt, bottle pushing mechanism, bottle-clip mechanism and boxing mechanism are constituted, so as to make the circle of vanningThe alternating that one row of plastic container bottle is upright, a row stands upside down is positioned in chest, is reduced between each round plastic container bottleGap, ensure that the stability of round plastic container bottle vanning, and reduce labor intensity, improve work efficiency.
2, the present invention is fully automatically cased round plastic container bottle by mechanical device, improves oneself in productionDynamicization degree is replaced traditional artificial production by machinery, is improved work efficiency.
Description of the drawings
Fig. 1 is a kind of body structural schematic diagram of the irregular round plastic container bottle of body.
Fig. 2 is the arrangement schematic diagram of the irregular unstable vanning of round plastic container bottle of body.
Fig. 3 is the arrangement vertical view that the irregular round plastic container bottle of body stablizes vanning.
Fig. 4 is the arrangement schematic diagram that the irregular round plastic container bottle of body stablizes vanning.
Fig. 5 is the structural schematic diagram of the automatic packing device of the irregular round plastic container bottle of body of the present invention.
Fig. 6 is the structural schematic diagram of the changement of the present invention.
Fig. 7 is the structural schematic diagram of flipping block of the present invention.
Fig. 8 is the structural schematic diagram of bottle pushing mechanism of the present invention.
Fig. 9 is the structural schematic diagram of bottle-clip mechanism of the present invention.
Figure 10 is the structural schematic diagram of boxing mechanism of the present invention.Arrow in figure is the rotation direction of disk.
Figure 11 is the work flow diagram of the present invention.
Specific implementation mode
For ease of it will be appreciated by those skilled in the art that making further specifically to the present invention with reference to the accompanying drawings and embodimentsIt is bright.
As shown in Fig. 5 and Figure 11, the automatic packing device of the irregular round plastic container bottle of this body, including reversing machineStructure 1, transition conveyer belt 2, bottle reversal mechanism 3, upright conveyer belt 4, handstand conveyer belt 5, bottle pushing mechanism 6, bottle-clip mechanism 7 and recraterStructure 8；The middle part of the transition conveyer belt 2 is equipped with demarcation strip 9, and transition conveyer belt 2 is divided into First Transition conveyer belt by this demarcation strip 9201 and the second transition conveyer belt 202, the feeding end of the feeding end of First Transition conveyer belt 201 and the second transition conveyer belt 202 is handed overIt is connect for changement 1, the discharge end band of the First Transition conveying 201 passes through bottle reversal mechanism 3 and the one of handstand conveyer belt 5End connection, the discharge end of the second transition conveyer belt 202 are connect with one end of upright conveyer belt 4, the handstand conveyer belt 5The other end of the other end and upright conveyer belt 4 is connect with bottle pushing mechanism 6, and the bottle pushing mechanism 6 passes through bottle-clip mechanism 7 and vanningMechanism 8 connects.
Specifically, arrangement arranges and upright round plastic container bottle enters changement 1, changement 1 is first and willThe round plastic container bottle (being 7 in the present embodiment) of predetermined quantity is arranged in a row and send to the second transition conveyer belt 202；Then willThe round plastic container bottle (being 6 in the present embodiment) of predetermined quantity is sent successively to First Transition conveyer belt 201, and First Transition is defeatedBand 201 is sent to give this 6 round plastic container bottles to bottle reversal mechanism 3 successively, bottle reversal mechanism 3 is by this 6 round plastic container bottlesIt is sent to again on handstand conveyer belt 5 after handstand；And 7 round plastic container bottles positioned at the second transition conveyer belt 202 are sent to justVertical conveyer belt 4；Then 7 upright round plastic container bottles are moved to the end of upright conveyer belt 4, and the circles of 6 handstandPlastic container bottle is moved to the end of handstand conveyer belt 5；Movable jacking block 603 in bottle pushing mechanism starts, to push away 6 handstandRound plastic container bottle retreats certain distance, makes the axis and 7 upright round plastics of the round plastic container bottle of 6 handstandEach adjacent joint place is opposite in container bottle.This two rows of round plastic container bottle passes through the active mechanical hand 601 in bottle pushing mechanism 6With the collective effect of passive manipulator 602, and it is pushed to the placement plate of bottle-clip mechanism 7.Above-mentioned action is repeated, placement plate is worked asWhen upper compact arranged upright round plastic container bottle and handstand round plastic container bottle reach certain amount, in bottle-clip mechanism 7Four blocks of folder bottle plates 702 all round plastic container bottles in placement plate are clamped, then these are pressed from both sides by mobile manipulator 701Tight round plastic container bottle send into boxing mechanism 8 the corresponding vanning station on disk, to complete puting and packing.To ensureChangement 1 send on First Transition conveyer belt 201 and the second transition conveyer belt 202 round plastic container bottle quantity it is accurateProperty, it is both provided with sensor on First Transition conveyer belt 201 and the second transition conveyer belt 202.
As shown in fig. 6, the changement 1 includes chassis 101, link mechanism, two groups of reversing units and cylinder 102, instituteIt states chassis 101 to set there are two mounting base 103, the upper ends of two groups of reversing units is each passed through after two mounting bases 103 and connecting rod machineThe both ends of structure connect, and the lower end of two groups of reversing units is alternately conveyed with the feeding end of First Transition conveyer belt 201 and the second transitionIt is connected with 202 feeding end；The cylinder body fixed frame 101 of the cylinder 102, the telescopic rod and link mechanism of the cylinder 102Connection.The reversing unit includes reversing bar 104 and shaft 105, and one end of the reversing bar 104 connects with the lower end of shaft 105It connects, the upper end of the shaft 105 and the end of link mechanism connect.The link mechanism includes first connecting rod 106, second connecting rod107 and third connecting rod 108, one end of the first connecting rod 106 connect with the upper end of the shaft 105 of one of which reversing unit,The other end of the first connecting rod 106 is connect by second connecting rod 107 with one end of third connecting rod 108, the third connecting rod 108The other end connect with the upper end of the shaft 105 of another group of reversing unit.The changement of this setting is simple in structure, facilitates controlSystem, and ensure the stability and accuracy of the conveying of round plastic container bottle.
The bottle reversal mechanism 3 includes turning over bottle block 301 made of augering screw and nylon, as shown in fig. 7, this turns over bottle block 301In be equipped with overturning channel 302, it is described overturning channel 302 entrance connect with First Transition conveyer belt 201, the overturning channel302 outlet is connect with handstand conveyer belt 5；When round plastic container bottle to be flipped enters the entrance in overturning channel 302, instituteState the outlet that this round plastic container bottle is pushed to overturning channel 302 by augering screw.Specifically, the shape in overturning channel 302It is slightly larger than the appearance and size of round plastic container bottle with the size of the form fit of round plastic container bottle, and overturning channel 302,This is avoided round plastic container bottle stuck in overturning in channel 302.And it is a distortion and the rounded modeling in section to overturn channel 302The channel of material container doleiform shape.When a round plastic container bottle enters the entrance in overturning channel 302, augering screw justifies thisShape plastic container bottle push to overturning channel 302 outlet, round plastic container bottle overturning channel 302 moving process in andGradually overturn；When round plastic container bottle reach overturning channel 302 outlet when, round plastic container bottle complete overturning andIn handstand, then when round plastic container bottle leaves overturning channel 302 and reaches handstand conveyer belt 5, round plastic container bottle stand upside down inOn handstand conveyer belt 5.And turn over bottle block 301 and be made of nylon, make overturning channel 302 that there is certain deformation nature, this can subtractThe abrasion of few round plastic container bottle.Overturning channel simultaneously has length appropriate, and container bottle is made to be overturn inside channel gentlySome, pass through to easier.This is simple in structure, facilitates manufacture, and can effectively ensure that the action of round plastic container bottle.
As shown in figure 8, the bottle pushing mechanism 6 includes active mechanical hand 601, passive manipulator 602 and movable jacking block 603,The active mechanical hand 601 is installed on the side of 4 end of upright conveyer belt, and the passive manipulator 602 is installed on handstand conveyingSide with 5 ends, and the active mechanical hand 601 and passive manipulator 602 are oppositely arranged；The movable jacking block 603 is installedIn the end of handstand conveyer belt 5, and the end face of the movable jacking block 603 conveys round plastic container bottle with handstand conveyer belt 5Direction is perpendicular.The bottle pushing mechanism 6 of this structure is simple in structure, and in driving 601 moving process of active mechanical hand, works as moverWhen tool hand 601 pushes the side wall of round plastic container bottle to stand upside down to be affixed with the end face of passive manipulator 602, and passive manipulator602 with active mechanical hand 601 together synchronizing moving, stability when to ensure that round plastic container bottle is pushed.
As shown in figure 9, the bottle-clip mechanism 7 includes 701, four blocks of folder bottle plates 702 of mobile manipulator and placement plate 703, instituteIt states placement plate 703 to be installed between handstand conveyer belt 5 and boxing mechanism 8, four pieces of folder bottles plate 702 passes through mobile manipulator701 are installed on the top of placement plate 703, and four blocks of folder bottle plates 702 uniformly divide relative to the circumference of mobile manipulator 701Cloth.Four blocks of folder bottle plates 702 are improved from all round plastic container bottles being placed in placement plate 703, this stability is clamped on four sidesThe reliability of work.To be further ensured that the stability for clamping round plastic container bottle, gear is set in the upper end of folder bottle plate 702Block 704.
As shown in Figure 10, the boxing mechanism 8 includes rotatable disk 801, this disk 801 is equipped with and mechanically movingFour vanning stations 802 that hand 701 alternately connects successively.Specific four vannings station is empty van station, puts station, trunkfulStation and packing station, this four stations are uniformly distributed relative to the circumference of disk, and bottle-clip mechanism moulds the circle of clampingMaterial container bottle is positioned over vanning station, after vanning station is piled round plastic container bottle, one station position of disk rotational, thenThis vanning station becomes trunkful station, and empty van station turns to vanning station position and becomes new vanning station；When newAfter station of casing places full round plastic container bottle, disk is rotated further by a station position；Trunkful station is at packing station is become, thenStaff can remove the product being packaged on station, it is made to become empty van station again；And new vanning station changes into trunkfulStation, and the preceding packing station of empty van station rotates and puts station as new before, it is such as a little to recycle.
A kind of packing method of the automatic packing device based on the above-mentioned irregular round plastic container bottle of body, includingFollowing steps：
1) the upright round plastic container bottle arranged enters changement, and changement is conveyed with First Transition at this timeBand connection, when the round plastic container bottle of predetermined quantity enters First Transition conveyer belt by changement, in changementReversing bar driven and swung by cylinder, then changement detached with First Transition conveyer belt and with the second transition conveyer belt connectIt connects, then changement send the round plastic container bottle of predetermined quantity to the second transition conveyer belt；
First Transition conveyer belt send the round plastic container bottle in face disposed thereon successively to bottle reversal mechanism, connects bottle reversal mechanismIt is sent to handstand conveyer belt after these round plastic container bottles are stood upside down；And the second transition conveyer belt moulds the circle in face disposed thereonMaterial container bottle is sent successively to upright conveyer belt；
2) when the round plastic container bottle of row's predetermined quantity reach upright conveyer belt end and row's predetermined quantity andWhen the round plastic container bottle of handstand reaches the end of handstand conveyer belt, at the same time, movable jacking block is in pop-up state, then livesDynamic jacking block withstands the round plastic container bottle of handstand, so that the round plastic container bottle stood upside down and upright round plastic container bottleIt misplaces, that is, between the corresponding two upright round plastic container bottles of axis face for each round plastic container bottle stood upside downIt is affixed place；Then, active mechanical hand push is dynamic is located at round plastic container bottle upright on upright conveyer belt to the side of bottle-clip mechanismTo movement, it is located at the round plastic container bottle stood upside down on handstand conveyer belt close to passive manipulator, active mechanical hand to driveThe round plastic container bottle that the round plastic container bottle for keeping this row upright with the collective effect of passive manipulator is stood upside down with a rowIt is adjacent to and is pushed in the placement plate of bottle-clip mechanism together；
3) step 1) and step 2) are restored, when multiple rows of upright round plastic container bottle with handstand is pushed to by bottle pushing mechanismAfter in placement plate, four blocks of folder bottle plates clamp all round plastic container bottles in placement plate, then mechanically moving hand starting, bandIt by the round plastic container bottle movement of folder bottle board clamping, to be sent to these clamped round plastic container bottles accordinglyIt cases on station, then these round plastic container bottles can be packaged to complete to case.
In step 2), when active mechanical hand, which is in, to be moved forward or back, movable jacking block is in retracted state；And when activelyAfter manipulator resets, the round plastic container bottle of handstand is withstood in the movable jacking block pop-up.This setting avoids movable jacking block from influencingThe movement of active mechanical hand and passive manipulator.
Above-mentioned specific implementation mode is the preferred embodiment of the present invention, can not be limited the invention, and others are appointedThe change or other equivalent substitute modes what is made without departing from technical scheme of the present invention, are included in the protection of the present inventionWithin the scope of.