A kind of device and method removing high speed motor car motor enameled wire insulating layerTechnical field
The present invention relates to a kind of device and method removing high speed motor car motor enameled wire insulating layer.
Background technology
During high speed motor car motor manufacturing, enamel-covered wire removes insulating barrier (preparing for rear road welding sequence) mainly at presentComplete by the way of manual polishing and acid soak.
This process means has a problems with:
(1) either manual grinding still soak all can damage copper cash base material in various degree；
(2) manual grinding causes copper cash base surface roughness difference simultaneously because heating base material is easy in circular flowOxidized；
(3) production efficiency is relatively low, and the skill set requirements simultaneously for workman is higher, is unfavorable for mass production.
Summary of the invention
For the deficiencies in the prior art, an object of the present invention is that providing a kind of removes high speed motor car motor enamel-covered wireThe device of insulating barrier, for the insulating barrier cleaning enamel-covered wire.
Another object of the present invention is to provide a kind of method removing high speed motor car motor enameled wire insulating layer.
For the purpose of the present invention, one of technical scheme that the present invention provides is:
A kind of device removing high speed motor car motor enameled wire insulating layer, including base, be arranged on described baseFrame and setting laser cleaner on the bracket, described base is provided with enamel-covered wire guided tooling and enamel-covered wire is spacingBlock, described enamel-covered wire guided tooling, enamel-covered wire limited block are separately positioned on the two ends in described base length direction.
In some embodiments wherein, described support includes be arranged on two ends, described base width direction firstBar, the second pole and be arranged on the 3rd pole on described first pole, the second pole, the two ends of described 3rd pole are respectivelyIt is located in described first pole, the second pole upper end, the adjusting nut that described first pole, the second pole are respectively equipped with, described3rd pole is placed in above described adjusting nut, and described laser cleaner is fixed on described 3rd pole.
In some embodiments wherein, described enamel-covered wire guided tooling includes guide pad and is arranged on described guide padThe upper limited impression for placing enamel-covered wire.
For the purpose of the present invention, the two of the technical scheme that the present invention provides are:
A kind of method removing high speed motor car motor enameled wire insulating layer, comprises the following steps:
(1) enamel-covered wire to be cleaned is placed on enamel-covered wire guided tooling；
(2) regulate the height of laser cleaner and fix, manually promoting enamel-covered wire along enamel-covered wire guided tooling to laserCleaning device direction to move, the front end of enamel-covered wire is fixed through enamel-covered wire limited block, opens laser instrument and dust pelletizing system, to enamel-coverUpper and lower surface and the two sides of line are respectively washed；
(3) continue to move along enamel-covered wire after cleaning one section of enamel-covered wire, continue to clean next section of enamel-covered wire.
In some embodiments wherein, a length of 59.7mm～60.3mm of cleaning of described laser cleaner.
In some embodiments wherein, the laser instrument that described laser cleaner uses is optical fiber laser.
In some embodiments wherein, the power of described laser instrument is 100W, frequency is 20000HZ.
Relative to scheme of the prior art, the invention have the advantage that
1, use technical scheme, improve quality and efficiency that magnet wire insulation layer is removed；
2, use technical scheme, instead of the mode polished in prior art and soak, decrease operatorThe injury of member.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, required use in embodiment being described belowAccompanying drawing be briefly described, it should be apparent that, below describe in accompanying drawing be only some embodiments of the present invention, for thisFrom the point of view of the those of ordinary skill of field, on the premise of not paying creative work, it is also possible to obtain other according to these accompanying drawingsAccompanying drawing.
Fig. 1 is the structural representation of a kind of device embodiment removing high speed motor car motor enameled wire insulating layer of the present invention；
Fig. 2 is the structural representation in another direction of the embodiment of the present invention；
Wherein:
1, base；
2, support；2-1, the first pole；2-2, the second pole；2-3, the 3rd pole；2-4, adjusting nut；
3, laser cleaner；
4, enamel-covered wire guided tooling；4-1, guide pad；4-2, limited impression；
5, enamel-covered wire limited block；
6, enamel-covered wire.
Detailed description of the invention
Below in conjunction with specific embodiment, such scheme is described further.Should be understood that these embodiments are for illustratingThe present invention and be not limited to limit the scope of the present invention.The implementation condition used in embodiment can be done according to the condition of concrete producerAdjusting further, not marked implementation condition is usually the condition in normal experiment.
See Fig. 1-2, for the structural representation of the embodiment of the present invention, it is provided that a kind of removal high speed motor car motor enamel-covered wire is exhaustedThe device of edge layer, the support 2 including base 1, being arranged on base 1 and be arranged on the laser cleaner 3 on support 2, base1 is provided with enamel-covered wire guided tooling 4 and enamel-covered wire limited block 5, and enamel-covered wire limited block 5 is provided with enamel-covered wire spacing hole, and enamel-covered wire is ledBe separately positioned on the two ends of base 1 length direction to frock 4 and enamel-covered wire limited block 5, enamel-covered wire 6 one end is placed in enamel-covered wire and guidesFrock 4 is interior and the other end is located in enamel-covered wire limited block 5, and laser cleaner 3 is pointed to enamel-covered wire guided tooling 4 and enamel-coverEnamel-covered wire 6 between line limited block 5 is carried out.
Support 2 includes being arranged on the first pole 2-1 at base 1 width two ends, the second pole 2-2 and being arranged onThe 3rd pole 2-3 on one pole 2-1, the second pole 2-2, the two ends of the 3rd pole 2-3 be located in respectively the first pole 2-1,The upper end of the second pole 2-2, the first pole 2-1, the second pole 2-2 is respectively equipped with adjusting nut 2-4, the 3rd pole 2-3 and putsAbove adjusting nut 2-4, laser cleaner 3 is fixed on the 3rd pole 2-3.
Enamel-covered wire guided tooling 4 includes guide pad 4-1 and is arranged on guide pad 4-1 for placing the spacing recessed of enamel-covered wireGroove 4-2.
A kind of method removing high speed motor car motor enameled wire insulating layer, comprises the following steps:
(1) enamel-covered wire 6 to be cleaned is placed on enamel-covered wire guided tooling 4；
(2) regulate the height of laser cleaner 3 and fix, manually promoting enamel-covered wire 6 along enamel-covered wire guided tooling 4 to swashingLight cleaning apparatus 3 direction is moved, and the front end of enamel-covered wire 6 is fixed through enamel-covered wire limited block 5, opens laser instrument and dust pelletizing system,Laser instrument is optical fiber laser, and the power of laser instrument is 100W, frequency is 20000HZ, upper and lower surface and the both sides to enamel-covered wire 6Face is respectively washed；
(3) continue to move along enamel-covered wire 6 after cleaning one section of enamel-covered wire 6, continue to clean next section of enamel-covered wire 6, in this example,A length of 59.7mm～60.3mm of cleaning of laser cleaner 3, i.e. every time forward passage enamel-covered wire 6 a length of 59.7mm～60.3mm。
Examples detailed above, only for technology design and the feature of the explanation present invention, its object is to allow one skilled in the artWill appreciate that present disclosure and implement according to this, can not limit the scope of the invention with this.All according to present invention essenceGod's equivalent transformation of being done of essence or modification, all should contain within protection scope of the present invention.