Operational data processing method based on Intelligent worn device and systemTechnical field
The present invention relates to Intelligent worn device technical field, particularly relate to one and wear based on intelligenceWear operational data processing method and the system of equipment.
Background technology
Along with the continuous progress of science and technology, the mankind will march toward industrial 4.0 epoch, in these epoch,More emphasize intelligent production, wherein man-machine interaction be realize important composition that intellectuality produces itOne.
In fields such as industry manufactures, along with people are more and more higher to the requirement of product, it is desirable to product is moreAdd intellectuality, operate easier, but these requirements to be realized, product manufacturing just becomes more to comeThe most complicated.In a lot of product manufacturing fields, robot still cannot replace operator, and operatesPersonnel, in the face of the industrial production environment become increasingly complex, are not only suggested more in terms of processing safetyHigh request, and the requirement in terms of professional skill, work attainment and work efficiency is the most increasinglyHarsh.
In recent years, new technology continues to bring out, such as virtual reality (Virtual Reality is called for short VR)Technology and augmented reality (Augmented Reality Technique is called for short AR) and intelligenceTechnology can be dressed, occur intelligence wearing technology and AR technology or VR technology phase in the marketIn conjunction with application, the Google Glass of such as Oculus Rift, the Hololens of Microsoft and GoogleDeng product, these products mainly bias toward towards individual consumer, provide raw for individual consumerRecreation experience alive.
Currently, Chinese manufacturing should meet the globalization of World Economics, adapts to China's economy againTransitional period.In the face of many opportunities and challenges, it is whole that many manufacturing enterprises all improve enterprise in explorationBody performance, the effective ways of raising enterprise competitiveness.How to set up scientific and effective performance management systemSystem, becomes the hot issue of people's common concern.
Current Internet era, manufacturing enterprise needs to gather, manage and analyze mass data,Including selling, finance, buying, artificial, stock, plan, yield, detection, quality, equipment,On-time-delivery rate, logistics, transport and information on services.These data are only classified, are returned by enterpriseReceive, associate, arrange and analyze, and carry out intellectual analysis or performance appraisal could realize intelligent decision,Realize sustained improvement.
At big data age, manufacturing industry how data to systems such as ERP/PDM/MES/SCMCarry out degree of depth excavation and utilization, how to set up " management cockpit " by business intelligence, enterpriseManagement improves and decision-making mechanism is how on the basis of Intellectual analysis, the management achievement of enterpriseEffect.
The effect weighing a management system typically has five indexs: (quality correctly does qualityThing), speed (speed, efficiency), flexibly (flexibility changes in good time), reliable (dependability,Complete on time), cost (cost, price advantage).
In reality, the statistics of operation Employees' achievement is difficult to scientific by manufacturing industry, spend a large amount ofManpower and materials add up one line operation employee working level, work efficiency, again due to artificial because ofThe existence of element causes the inaccurate of various information, unfair, causes the work incentive of operatorDifference, work efficiency is low, forms vicious cycle.During statistics, not only waste task material resources,Greatly hit the job enthusiasm of operator itself simultaneously, bring serious loss to enterprise.
From the foregoing, along with Intelligent worn device and augmented reality and virtual reality technology notBreaking and improve, the Intelligent worn device combining augmented reality and/or virtual reality future is industrially incited somebody to actionTo widely applying, how combined with intelligent wearable device comes science intelligent management operator, carriesHigh operator's enthusiasm for production, reduces entreprise cost and then becomes an advanced subject.
Summary of the invention
The present invention is based on above one or more problem, it is provided that work based on Intelligent worn deviceBe for data processing method and system, in order to solve the not section using behavior adjustment management to cause in prior artLearn, affect production efficiency that operator's enthusiasm brought lowly, the problem that production cost is high.
The operational data processing method based on Intelligent worn device of the present invention, including:
S1 identifies the identity dressing the operator having described Intelligent worn device, wherein said intelligenceWearable device assists described operator work；
S2 gathers the operational data of described operator；
S3 analyzes described operational data and exports corresponding evaluation information.
It is preferred that after described S2, farther include:
S4 gathers the environmental information of described operator place working environment and the equipment that work is relevantInformation.
It is preferred that described operational data includes: operator complete to preset the time of step, repeatPlaying the number of times of described default step and complete to preset the time of step, operator complete to preset stepRapid work quality, operator complete the time of whole operating process, and operator complete wholeThe all operations posture of operating process, operator's operational error sends the number of times of alarm, operatorMember completes the video of whole operating process, and the video of alarm, described step occur in operatorS2 farther includes:
S21 acquisition operations personnel complete to preset the time of step, repeat playing described default stepNumber of times and the time completing default step, operator complete the time of whole operating process；GenerateOperating time data；
S22 acquisition operations human users error sends the number of times of alarm, generates work mistake data；
S23 acquisition operations personnel complete the video of whole operating process, and operator occur alertThe video of report, and operator complete all operations posture of whole operating process, generate workGesture data；
S24, according to described operating time data, work mistake data and work posture data, determinesOperator complete to preset the work quality data of step.
It is preferred that described S3 farther includes:
The facility information that the S31 described environmental information of analysis and described work are correlated with；
S32 analyzes described operational data；
S33 combines the relevant facility information of described environmental information, described work and described operational dataExport described evaluation information.
It is preferred that before described S3, also include:
S5 detects the various body index information that described operator are relevant to work, and according to describedVarious body index informixs judge that described operator are if appropriate for work；If being not suitable for workMake, then store to the logging information of described operator, and by voice or the side of wordFormula points out described operator.
It is preferred that described Intelligent worn device specifically includes:
Control unit, is used for controlling described Intelligent worn device；
Display unit, for showing the information of back work；Described back work information refers to instituteState specific works task and operating process operation information that operation object is carried out.
Memory element, for storing the various operational datas of work process；
Location tracking unit, for operator and operation object are positioned respectively and follow the trail of,And described location and the information tracked are notified described operator.
It is preferred that described body index information include body temperature, fatigue state, blood pressure, frequency of pulse,The information such as heart rate；Described evaluation information includes: operation process whether specification, and operation order isNo correctly, whether operation skilled, and operating procedure is the most complete.
The present invention also provides for a kind of operational data processing system based on Intelligent worn device, including:
Auxiliary equipment, for identifying the identity dressing the operator having Intelligent worn device；
Intelligent worn device, is used for assisting described operator to work；
Server, for gathering the operational data of described operator, analyzes described operational data alsoExport corresponding evaluation information.
It is preferred that described server is additionally operable to gather the environment of described operator place working environmentThe facility information that information and work are correlated with；Described server includes:
Working time collecting unit, completes to preset the time of step for acquisition operations personnel, repeatsPlaying the number of times of described default step and complete to preset the time of step, operator complete whole behaviourMake the time of flow process；Generate operating time data；
Work mistake collecting unit, sends the number of times of alarm for acquisition operations human users error,Generate work mistake data；
Work posture collecting unit, completes the video of whole operating process for acquisition operations personnel,And the video of alarm occur in operator, and operator complete all of whole operating processOperation posture, generates work posture data；
Work quality determines unit, for according to described operating time data, work mistake data andWork posture data, determine that operator complete to preset the work quality data of step.
It is preferred that described server also includes:
Analytic unit, for analyzing the relevant facility information of described environmental information, described work and instituteState operational data；
Evaluation unit, for combining the relevant facility information of described environmental information, described work and instituteState operational data and export described evaluation information accordingly.
A kind of based on Intelligent worn device the operational data processing method of present invention offer and system,Can automatically identify the identity information of operator by Intelligent worn device, and can record and operatedVarious job informations in journey, according to described job information appraisal operating process whether specification,Operation order is the most correct, and operation is the most skilled, the information such as operating procedure is the most complete.Thus adviseModel operating procedure and flow process, it is to avoid violation operation, it is to avoid operator occur operation step at workRapid omission or operation order are mixed and disorderly, it is ensured that the safety of operation, the most less due to the row of peopleFor and the dangerous hidden danger that causes, improve operator while cultivating the occupational habit that operator are goodMember work efficiency, solve operator because of certain several operating procedures are unskilled cause whole work timeBetween delayed problem, the overall ability to work promoting employee and attainment.
Accompanying drawing explanation
Fig. 1 is a kind of operational data process side based on Intelligent worn device in the embodiment of the present invention oneThe flow chart of method；
Fig. 2 is a kind of operational data process side based on Intelligent worn device in the embodiment of the present invention twoThe flow chart of method；
Fig. 3 is that in the embodiment of the present invention three, a kind of operational data based on Intelligent worn device processes systemThe structural representation of system.
Detailed description of the invention
The present invention is described in detail with embodiment below in conjunction with the accompanying drawings.It should be noted that such asFruit is not conflicted, and each feature in the embodiment of the present invention and embodiment can be combined with each other, and all existsWithin protection scope of the present invention.
Embodiment one
The present invention provides a kind of operational data processing method based on Intelligent worn device, such as Fig. 1 instituteShowing, described data processing method includes:
S1 identifies the identity dressing the operator having described Intelligent worn device, wherein said intelligenceWearable device assists described operator work；
Wherein, described Intelligent worn device specifically comprises the steps that
Control unit, is used for controlling described Intelligent worn device；
Display unit, for showing the information of back work；Described back work information refers to instituteState specific works task and operating process operation information that operation object is carried out.
Memory element, for storing the various operational datas of work process；Described operational data includes:Operator complete to preset the time of step, repeat playing the number of times of described default step and complete pre-If the time of step, operator complete to preset the work quality of step, and operator complete wholeThe time of operating process, operator complete all operations posture of whole operating process, operatorMember's operational error sends the number of times of alarm, and operator complete the video of whole operating process, andThere is the video of alarm in operator.
Location tracking unit, for operator and operation object are positioned respectively and follow the trail of,And described location and the information tracked are notified described operator.
Concrete intelligence wearable device can be intelligent glasses, Intelligent bracelet or intelligent helmet.
In the present embodiment, as a example by intelligent glasses and Intelligent bracelet combine, each operatorHaving an Intelligent bracelet inputting oneself identity information, Intelligent bracelet is used for intelligent glasses to operatorThe identification of member.For example, it is possible to by the identity of intelligence barcode scanning identification operator.
S2 gathers the operational data of described operator；
Wherein: described operational data includes: operator complete to preset the time of step, repeat to broadcastPutting the number of times of described default step and complete to preset the time of step, operator complete to preset stepWork quality, operator complete the time of whole operating process, and operator complete whole behaviourMaking all operations posture of flow process, operator's operational error sends the number of times of alarm, operatorComplete the video of whole operating process, and the video of alarm occur in operator.
Corresponding, described S2 can farther include:
S21 acquisition operations personnel complete to preset the time of step, repeat playing described default stepNumber of times and the time completing default step, operator complete the time of whole operating process；GenerateOperating time data；
S22 acquisition operations human users error sends the number of times of alarm, generates work mistake data；
S23 acquisition operations personnel complete the video of whole operating process, and operator occur alertThe video of report, and operator complete all operations posture of whole operating process, generate workGesture data；
S24, according to described operating time data, work mistake data and work posture data, determinesOperator complete to preset the work quality data of step.
S3 analyzes described operational data and exports corresponding evaluation information.
Operational data that is concrete, that collect in analytical procedure S2, provides corresponding evaluation information,Wherein, described evaluation information includes: operation process whether specification, and operation order is the most correct,Operation is the most skilled, the information such as operating procedure is the most complete.
A kind of based on Intelligent worn device the operational data process side that the embodiment of the present invention one providesMethod, can automatically be identified the identity information of operator, and can record behaviour by Intelligent worn deviceWhether the various job informations during work, advise according to described job information appraisal operating processModel, operation order is the most correct, and operation is the most skilled, the information such as operating procedure is the most complete.FromAnd standard operation step and flow process, it is to avoid violation operation, it is to avoid operator occur behaviour at workMake step omission or operation order is mixed and disorderly, it is ensured that the safety of operation, the most less due to peopleBehavior and the dangerous hidden danger that causes, improve behaviour while cultivating the occupational habit that operator are goodMake the work efficiency of personnel, solve operator and cause whole work because certain several operating procedure is unskilledThe problem making time lag, the overall ability to work promoting employee and attainment.
Embodiment two
The embodiment of the present invention two provides a kind of operational data processing method based on Intelligent worn device,As in figure 2 it is shown, described data processing method includes:
S11 identifies the identity dressing the operator having described Intelligent worn device.
Wherein said Intelligent worn device assists described operator work；
Described Intelligent worn device specifically comprises the steps that
Control unit, is used for controlling described Intelligent worn device；
Display unit, for showing the information of back work；Described back work information refers to instituteState specific works task and operating process operation information that operation object is carried out.
Memory element, for storing the various operational datas of work process；Described operational data includes:Operator complete to preset the time of step, repeat playing the number of times of described default step and complete pre-If the time of step, operator complete to preset the work quality of step, and operator complete wholeThe time of operating process, operator complete all operations posture of whole operating process, operatorMember's operational error sends the number of times of alarm, and operator complete the video of whole operating process, andThere is the video of alarm in operator.
Location tracking unit, for operator and operation object are positioned respectively and follow the trail of,And described location and the information tracked are notified described operator.
Concrete intelligence wearable device can be intelligent glasses, Intelligent bracelet or intelligent helmet.
In the present embodiment, as a example by intelligent glasses and Intelligent bracelet combine, each operatorHaving an Intelligent bracelet inputting oneself identity information, Intelligent bracelet is used for intelligent glasses to operatorThe identification of member.For example, it is possible to by the identity of intelligence barcode scanning identification operator.
S12 detects the various body index information that described operator are relevant to work, and according to instituteState various body index informix and judge that described operator are if appropriate for work.
Wherein, described body index information include body temperature, fatigue state, blood pressure, frequency of pulse,By described body index information, the information such as heart rate, may determine that operator are if appropriate for work.
If the body index information of operator exceeds the scope normally completing work, then judge operationPersonnel are not suitable for work, then this information stored to the logging information of described operator.Further, staff's body index can be pointed out by the way of voice or word defective, should andTime medical.
S13 gathers the operational data of described operator；
Wherein: described operational data includes: operator complete to preset the time of step, repeat to broadcastPutting the number of times of described default step and complete to preset the time of step, operator complete to preset stepWork quality, operator complete the time of whole operating process, and operator complete whole behaviourMaking all operations posture of flow process, operator's operational error sends the number of times of alarm, operatorComplete the video of whole operating process, and the video of alarm occur in operator.
Specifically can gather the operational data of described operator in the following way:
1, starting to completing this little step as timing node, intelligent glasses using each little stepControl unit completes each small step according to step node record operator when carrying out and operating operationSuddenly the time used.
2, when operator repeat the guidance demonstration watching certain little step in intelligent glasses, intelligenceGlasses control unit can record the number of times repeating this step, and viewing completes this step the most afterwardsTime.
3, operator complete the work quality of this step, mainly by the somatosensory recognition of photographic headBy the image that obtains through the gesture of recognition unit analysis identification operator and operation object, and depositThe threedimensional model contrast set up in storage unit is the most consistent or overlapping, judges that operator's is dynamicMaking whether standard, the operation instrument of use is the most correct.
4, control unit record operator complete the time of whole task.
5, the record operator's whole operation posture in whole operating process is as background serviceThe big data of device, prepare for later standard gestures, and view data is according to deep neural network algorithmCarrying out processing, contrast, classify, neural network algorithm can identify texture and the pattern information of image.This algorithm can be issued to the highest recognition accuracy in human assistance training.Identifying accuratelyRate is close to greatly reducing cost of labor during the mankind.
6, the identified rear control unit of operator's each operational error in whole operating process is sent outGo out the number of times reported to the police can controlled unit record.
7, operator's operation video council in whole operating process is recorded storage by whole processIn background server, can automatically generate video progress bar, key node can be marked with.
8, operator occur that the step of alarm can be recorded storage especially in operationIn background server, and all operations personnel warning in certain step can be recorded at any time.
S14 gathers environmental information and relevant the setting of work of described operator place working environmentStandby information.
Wherein, institute's working environment information can be the pressure of oil pipeline, temperature information, nuclear reactionRadiant intensity information around heap.The facility information that described work is relevant refers to identify and is workedThe attribute of relevant equipment, such as work the information such as the title of relevant equipment, shape, size.
S15 analyzes described operational data and exports corresponding evaluation information.
Concrete, this step includes:
The facility information that the S151 described environmental information of analysis and described work are correlated with；
Concrete, the facility information relevant in conjunction with the environmental information collected and work determines at this ringWhether the relevant equipment that works under environment information can normally work.
S152 analyzes described operational data；
Specifically can analyze described operational data in the following way:
1, the deadline of each little step of the background server each operator to recorded entersThe mathematical operations such as row meansigma methods, variance, the most too distribution, peak minimum obtain all operations peopleData average time that each little step of member completes, the slowest time data, and the fastest time data.
2, background server is by each little step according to the complexity stepping of operation, such as, can divideFor easy (one grade of coefficient 0.8), general (two gear coefficients 1.0), difficult (three gear coefficients 1.2).
3, background server is according to data average time obtained in step 1, the slowest time dataThe fastest time data and certain operator complete the time contrast of certain little step, and enter itRow stepping, wherein, Grading Principle of Rated may is that all operations around that these operator completeThe slowest time of personnel is then 60 points, is then 80 points close to average time, close to the fastest time thenIt it is 100 points.
4, background server completes the complexity of certain step according to certain operator and completesThe time of this step gives operator and completes the marking of this little step, and such as certain operator completeOne easy step (belonging to one grade of coefficient 0.8) and the average time around completed (shouldTime is 80 points), then his work efficiency is exactly that one grade of coefficient 0.8 is multiplied by average time 80To 64, this numerical value is exactly the work efficiency that certain operator completes certain little step.
5, background server the work efficiency of each for operator little step at additive operationReason has obtained the work efficiency of whole operating process.
6, the number of repetition that background server is watched operator during each step operates with otherPersonnel watch the average time contrast of this step and judge that these operator are the ripest to this workPractice and carry out mark (such as 60 points, 80 points, 100 points), control methods and work efficiency to analogyMethod is identical, repeats no more.
Action when 7, being worked by somatosensory recognition technology identification operator whether specification,Such as, can be located on background server according to deep neural network algorithm by view dataManaging, contrast, classify, neural network algorithm can identify that the texture of image and pattern information identifyAction when operator work whether specification, whether operator use instrument according to standardExecution etc. tentatively judges that the work quality of operator is marked, as intelligent glasses will recognizeGesture actions feeds back to server, and server computing by analysis judges that this action far deviate from serviceThe standard three-dimensional model posture that device stores is 60 points, the posture that is near the mark is 80 points and standard appearanceIt is 100 points that gesture almost overlaps.
8, background server record same step all operations personnel viewing the frequency the most a lotStep, illustrate that the certain complicated difficult of this step operates, background server is seen according to by these operatorComplete this operation institute's time spent after seeing this step and all operations personnel complete this operating procedureAverage time contrasts, and is then 60 points far above average time, almost identical with average timeIt is 80 points, far below being average time 100 points, judges behaviour according to the decile height of operatorMake the power of the learning capacity of personnel.Wherein, the calculating of average time is with reference to (1).
9, background server is recorded all employees and is watched the frequency at most, the step that the deadline is the longestSuddenly, this step is the step that enterprise should carry out emphasis training to employee, is also that this operating procedure needsFoundation to be optimized.
10, background server follows the tracks of after operator complete work equipment operational effect at any time as rightOne of its work quality supplements and judges.Specifically, electronic recorder operation people can be passed throughMember completes equipment operational effect after work.
11, operator complete all data of work every time, through intelligent glasses background serverAccording to mathematical algorithms help foundation operations such as meansigma methods, maximum, minima, the most too distributionPersonnel individual's is monthly, season, and annual report form is by contrasting every day, each moon, eachThe work efficiency in year and the change of work quality obtain its work change curve and affect its performance, promotionAnd degradation.
12, background server according to the mass data that intelligent glasses collects automatically generate enterprise ownOperator's is monthly, season, annual work form, obtains enterprise's entirety employee quality ability and becomesChange curve thus obtain enterprise individual average operation mass change figure.
13, according to the personal work data of the operator collected, background server gives operation automaticallyPersonnel form profile's radar map, record its operating technology weakness place, and background serviceDevice can be to the aspect of its certain weakness when carrying out operation element its next time, and intelligent glasses can be in this stepThe rapid operator of prompting need more careful.
14, the work process of operator is recorded and is directly sent to pipe by background serverReason department, administration section can the working site situation of direct policing operation personnel.
S153 combines the relevant facility information of described environmental information, described work and described work numberAccording to exporting described evaluation information.
Concrete, integrating step S151 and the analysis result of step S152, export evaluation information,Described evaluation information includes: whether the relevant equipment that works under described environmental information can normal workMake, under described environmental information, can operator carry out normal operating, the work of operator is graspedMaking process whether specification, operation order is the most correct, and operation is the most skilled, and operating procedure is the completeestThe information such as whole.
A kind of based on Intelligent worn device the operational data process side that the embodiment of the present invention two providesMethod, can automatically be identified the identity information of operator, and can record behaviour by Intelligent worn deviceWhether the various job informations during work, advise according to described job information appraisal operating processModel, operation order is the most correct, and operation is the most skilled, the information such as operating procedure is the most complete.FromAnd standard operation step and flow process, it is to avoid violation operation, it is to avoid operator occur behaviour at workMake step omission or operation order is mixed and disorderly, it is ensured that the safety of operation, the most less due to peopleBehavior and the dangerous hidden danger that causes, improve behaviour while cultivating the occupational habit that operator are goodMake the work efficiency of personnel, solve operator and cause whole work because certain several operating procedure is unskilledThe problem making time lag, the overall ability to work promoting employee and attainment.
Embodiment three
The embodiment of the present invention three provides a kind of operational data processing system based on Intelligent worn device,As it is shown on figure 3, this system includes:
Auxiliary equipment 30, for identifying the identity dressing the operator having Intelligent worn device；InstituteStating auxiliary equipment 30 is Intelligent bracelet, Intelligent foot ring, intelligence neck ring, intelligence headring, intelligence clothingClothes, Intelligent glove, intelligent shoe, intelligence finger ring, intelligence facing or intelligence armlet at least one.
Intelligent worn device 31, is used for assisting described operator to work；
Server 32, for gathering the operational data of described operator, analyzes described operational dataAnd export corresponding evaluation information.
Further, described server 32, it is additionally operable to gather described operator place working environmentEnvironmental information and the relevant facility information of work.
Described Intelligent worn device 31, is additionally operable to detect various relevant to work of described operatorBody index information, and judge that described operator are according to described various body index informixsNo applicable work.
Wherein, described server 32 includes:
Working time collecting unit 321, completes to preset the time of step for acquisition operations personnel,Repeating playing the number of times of described default step and complete to preset the time of step, operator complete wholeThe time of individual operating process；Generate operating time data；
Work mistake collecting unit 322, sends the secondary of alarm for acquisition operations human users errorNumber, generates work mistake data；
Work posture collecting unit 323, completes regarding of whole operating process for acquisition operations personnelFrequently, and there is the video of alarm in operator, and operator complete whole operating processAll operations posture, generates work posture data；
Work quality determines unit 324, for according to described operating time data, work mistake numberAccording to work posture data, determine operator complete preset step work quality data.
Described server 32 also includes:
Analytic unit 325, for analyzing the facility information that described environmental information and described work are relevant；Analyze described operational data；
Evaluation unit 326, for the facility information combining described environmental information, described work is relevantAnd described operational data exports described evaluation information.
A kind of based on Intelligent worn device the operational data processing system of the embodiment of the present invention three, canAutomatically to be identified the identity information of operator by Intelligent worn device, and operating process can be recordedIn various job informations, according to described job information appraisal operating process whether specification, behaviourWork order is the most correct, and operation is the most skilled, the information such as operating procedure is the most complete.Thus specificationOperating procedure and flow process, it is to avoid violation operation, it is to avoid operator occur operating procedure at workOmit or operation order is mixed and disorderly, it is ensured that the safety of operation, the most less due to the behavior of peopleAnd the dangerous hidden danger caused, improve operator while cultivating the occupational habit that operator are goodWork efficiency, solve operator cause the whole working time because certain several operating procedure is unskilledDelayed problem, the overall ability to work promoting employee and attainment.
The foregoing is only embodiments of the present invention, not thereby limit the patent model of the present inventionEnclosing, every equivalent structure utilizing description of the invention and accompanying drawing content to be made or equivalence flow process becomeChange, or be directly or indirectly used in other relevant technical fields, be the most in like manner included in the present invention'sIn scope of patent protection.