技术领域technical field
本发明属于医疗器械的制造技术领域，涉及到一种输液器调节盒的上料机构，特别是一种调节盒上料机构。The invention belongs to the technical field of medical device manufacture, and relates to a feeding mechanism for an adjustment box of an infusion set, in particular to a feeding mechanism for an adjustment box.
背景技术Background technique
输液器是医疗中常用的一种辅助器具，主要用于静脉输液，它是经过无菌处理的、建立静脉与药液之间通道的重要的一次性医疗耗材；一般由静脉针、护帽、药液过滤器、用于控制药液流速的调节盒、滴壶、瓶塞穿刺器、进气管空气过滤器连接组成；各部件通过导管连接起来，药液从导管中流通；调节盒能够针对不同时间，不同人员调节不同的药液输入速度，提高效率的同时保障输液人员的安全和舒适度；在生产组装输液器时，需要将调节盒与导管进行装配。The infusion set is an auxiliary device commonly used in medical treatment. It is mainly used for intravenous infusion. It is an important disposable medical consumable that has undergone aseptic treatment and establishes a channel between the vein and the liquid medicine; it is generally composed of an intravenous needle, a protective cap, The liquid medicine filter, the adjustment box for controlling the flow rate of the liquid medicine, the dripping pot, the cork piercer, and the air filter of the intake pipe are connected; all parts are connected by conduits, and the liquid medicine circulates through the conduits; the adjustment box can be used for different Time, different personnel adjust different liquid medicine input speeds, improve efficiency while ensuring the safety and comfort of infusion personnel; when producing and assembling infusion sets, it is necessary to assemble the adjustment box with the catheter.
中国发明专利号ZL201210139554.0公开了“能够自动组装一次性输液器的调节器壳与导管的装置”结构；它包括调速器壳承料板，调速器壳承料板的上方固定设置有入料滑道；调速器壳承料板通过连接销连接设置于调速器壳承料板背面的推块，它的主要特点是采用立式、多件并行插装的工艺，能够解决一次性输液器产品自动化组装工艺中的难点，即软质导管与复杂结构零件的插装技术，能够实现多件并行组装；其缺点是：（1）导管无固定装置，使导管在安装时，导管容易跑偏，减少了导管的安装精度；（2）因为导管较长，导管采用立式装配时，其整体设备的高度将会很高，不利于设备推广；（3）调节盒在安装过程中需要旋转安装，使设备结构较为复杂，减少调节盒的安装精度。目前还没有研究出一种体积小，工位多，精度高的调节盒与导管的自动装配机构。Chinese Invention Patent No. ZL201210139554.0 discloses the structure of "the device capable of automatically assembling the regulator shell and conduit of the disposable infusion set"; Feeding slideway; the governor shell bearing plate is connected to the push block set on the back of the governor shell bearing plate through the connecting pin. The difficulty in the automatic assembly process of sexual infusion set products, that is, the insertion technology of soft catheters and complex structural parts, can realize multiple parallel assemblies; the disadvantages are: (1) There is no fixing device for the catheter, so that when the catheter is installed, the catheter It is easy to deviate, which reduces the installation accuracy of the conduit; (2) Because the conduit is long, when the conduit is assembled vertically, the height of the overall equipment will be high, which is not conducive to equipment promotion; (3) The adjustment box is installed during installation It needs to be rotated and installed, which makes the structure of the equipment more complicated and reduces the installation accuracy of the adjustment box. Also do not research a kind of volume is small at present, and station is many, the automatic assembly mechanism of adjusting box and conduit with high precision.
发明内容Contents of the invention
本发明主要是解决上述现有技术所存在的技术问题，提供一种调节盒上料机构。The present invention mainly solves the technical problems existing in the above-mentioned prior art, and provides an adjustment box feeding mechanism.
本发明的上述技术问题主要是通过下述技术方案得以解决的：一种调节盒上料机构，包括调节盒上料装置、调节盒移料装置、导管安装装置和出料装置，其特征在于：The above-mentioned technical problems of the present invention are mainly solved by the following technical solutions: an adjustment box feeding mechanism, comprising an adjustment box feeding device, an adjustment box material shifting device, a conduit installation device and a discharge device, characterized in that:
调节盒上料装置与出料装置连接，调节盒上料装置将调节盒送入出料装置内，出料装置采用错位出料，将调节盒暂存在其内部，等待调节盒移料装置将其内的调节盒取出，出料装置固定安装在调节盒移料装置上，出料装置设置在调节盒移料装置的前端与调节盒上料装置对应的位置；调节盒移料装置正下方固设有导管安装装置，这样设计能节省设备占有的空间，使设备更加紧凑；调节盒上料装置、调节盒移料装置、导管安装装置和出料装置都在同一直线上，便于调节盒与导管进行装配；调节盒上料装置将调节盒送至调节盒移料装置下方，调节盒移料装置将调节盒移至导管安装装置上。The adjusting box feeding device is connected with the discharging device, and the adjusting box feeding device sends the adjusting box into the discharging device, and the discharging device adopts dislocation discharging, temporarily stores the adjusting box inside it, and waits for the adjusting box shifting device to remove it. The adjustment box inside is taken out, the discharge device is fixedly installed on the adjustment box material shifting device, the discharge device is set at the front end of the adjustment box material transfer device and the position corresponding to the adjustment box feeding device; the adjustment box material transfer device is fixedly installed There is a conduit installation device, which can save the space occupied by the equipment and make the equipment more compact; the adjustment box feeding device, the adjustment box shifting device, the conduit installation device and the discharge device are all on the same straight line, which is convenient for the adjustment box and the conduit. Assembly; the adjustment box feeding device sends the adjustment box to the bottom of the adjustment box material transfer device, and the adjustment box transfer device moves the adjustment box to the conduit installation device.
进一步的，调节盒上料装置包括振盘底座、平送底座、调节盒移料装置和出料装置，振盘底座上固设有振盘调节螺杆，振盘调节螺杆共设置八根，八根振盘调节螺杆垂直设置，每四根振盘调节螺杆为一组，八根振盘调节螺杆分为两组，每组振盘调节螺杆上活动设有振盘底板，振盘底板为长方体形，振盘底板四个角上都设置一根振盘调节螺杆，振盘底板与振盘调节螺杆能通过振盘调节螺杆上的螺纹调节振盘底板的高度，且每根振盘调节螺杆都相对独立，能单独调节每根振盘调节螺杆所在振盘底板一角的高度；振盘底板上固设有振盘，振盘共设置两个，两个振盘相互连接固定在一起，振盘能通过振动将振盘内的物料送出，振盘上固设有出料板，出料板固定安装在两个振盘的上面并在两个振盘的连接处的中间位置，且出料板偏向调节盒移料装置的方向设置，使出料板所出的调节盒能到达送料板上，实现调节盒的无缝出料。Further, the adjusting box feeding device includes a vibrating plate base, a flat feeding base, an adjusting box material shifting device, and a discharging device. The vibrating plate base is fixed with a vibrating plate adjusting screw, and a total of eight vibrating plate adjusting screws are provided. The vibration plate adjustment screws are arranged vertically. Every four vibration plate adjustment screws form a group, and the eight vibration plate adjustment screws are divided into two groups. Each group of vibration plate adjustment screws is equipped with a vibration plate bottom plate, which is in the shape of a cuboid. There is a vibration plate adjustment screw on the four corners of the vibration plate bottom plate. The vibration plate bottom plate and the vibration plate adjustment screw can adjust the height of the vibration plate bottom plate through the thread on the vibration plate adjustment screw, and each vibration plate adjustment screw is relatively independent. , can individually adjust the height of the corner of the bottom plate of the vibration plate where the adjusting screw of each vibration plate is located; the bottom plate of the vibration plate is fixed with two vibration plates, and the two vibration plates are connected and fixed together, and the vibration plate can pass through the vibration The material in the vibrating plate is sent out, and the discharging plate is fixed on the vibrating plate, and the discharging plate is fixedly installed on the top of the two vibrating plates and in the middle of the connection between the two vibrating plates, and the discharging plate is biased towards the adjustment box The direction of the material shifting device is set so that the adjustment box out of the discharge plate can reach the feed plate to realize the seamless discharge of the adjustment box.
进一步的，振盘底座朝向调节盒移料装置方向的正前方固设有平送底座，平送底座上固设有平送底板，平送底板的横截面比平送底座大，平送底板为长方体形，平送底板上活动设有平送调节螺杆，平送调节螺杆共设置四根，四根平送调节螺杆均匀设置在平送底板的四个角上，平送调节螺杆上活动设有平送调节板，平送调节螺杆与平送调节板通过平送调节螺杆上的螺纹调节平送调节板的高度，且每根平送调节螺杆都相对独立，能单独调节每根平送调节螺杆所在平送调节板一角的高度；平送调节板上固设有直振装置，直振装置上固设有送料板，送料板与振盘上的出料板配合，送料板与出料板不连接，但送料板与出料板之间的缝隙很小，使调节盒能顺利从出料板到达送料板上；送料板上设置料道槽，料道槽共设置六条，六条料道槽均匀设置在送料板上，六条料道槽相互平行，六条料道槽截面为矩形，料道槽截面尺寸与调节盒配合，料道槽截面尺寸与比调节盒截面略大，使调节盒能沿着料道槽前进；送料板为矩形，将现有设备的梯形送料板改为矩形，有利于减小送料板的体积及与送料板配合部件的体积。Further, the vibrating plate base is fixedly provided with a flat-feeding base towards the front of the direction of the adjustment box material-moving device, and a flat-feeding bottom plate is fixed on the flat-feeding base. Cuboid shape, horizontal feeding adjustment screw rods are installed on the flat feeding bottom plate, and there are four flat feeding adjusting screws, and the four flat feeding adjusting screws are evenly arranged on the four corners of the flat feeding bottom plate. The height of the horizontal feed adjustment plate, the horizontal feed adjustment screw and the horizontal feed adjustment plate are adjusted through the thread on the horizontal feed adjustment screw, and each horizontal feed adjustment screw is relatively independent, and the position of each horizontal feed adjustment screw can be adjusted independently. The height of one corner of the adjustment plate; a direct vibration device is fixed on the horizontal feeding adjustment plate, and a feeding plate is fixed on the direct vibration device. The feeding plate cooperates with the output plate on the vibrating plate. The gap between the feed plate and the discharge plate is very small, so that the adjustment box can reach the feed plate from the discharge plate smoothly; the feed plate is equipped with six feed channel grooves, and the six feed channel grooves are evenly arranged on the feed plate. On the board, the six feeder grooves are parallel to each other, and the cross-section of the six feeder grooves is rectangular. Forward; the feeding plate is rectangular, and changing the trapezoidal feeding plate of the existing equipment to a rectangular shape is beneficial to reduce the volume of the feeding plate and the volume of the parts that cooperate with the feeding plate.
进一步的，调节盒移料装置包括第六安装板，第六安装板上固设有第一运行机构，第一运行机构朝上设置，第一运行机构上滑动设有第一安装板，使第一安装板能跟随第一运行机构运动，第一安装板上固定安装有第一导向装置和第一气缸，第一气缸垂直朝下安装，第一导向装置为两根导向杆，两根导向杆垂直朝下安装且和第一气缸在同一直线上，第一气缸安装在第一导向装置的两根导向杆的中间，第一导向装置和第一气缸的气缸杆上固设有第二安装板，使第二安装板能在第一气缸的带动下，沿着第一导向装置上下垂直运动；第二安装板上垂直向下、均匀安装有第三气缸，第三气缸共设置十二个，十二个第三气缸朝向调节盒上料装置安装，第三气缸上垂直朝向安装有第一加紧夹具，第一加紧夹具为“凵”形，第一加紧夹具的“凵”形中间能分开，用于夹取调节盒，第一加紧夹具的“凵”形尺寸与调节盒截面尺寸配合，便于将调节盒固定在第一加紧夹具上；第六安装板上固设有第一限位开关，第一限位开关安装在第六安装板的左边，第一限位开关共设置两个，第一安装板上固设有限位块，限位块设置在第一安装板的左边，限位块为L形，便于减小限位块的体积，控制限位距离，第一限位开关与限位块配合使用，用于控制第一运行机构的行程；第六安装板上还固设有第二气缸，第二气缸安装在第六安装板的一端，第二气缸与第一运行机构配合，第二气缸使第一安装板在第一运行机构上运动；第六安装板下方固设有上下运行气缸，上下运行气缸设置在料道板上方，上下运行气缸垂直设置，上下运行气缸上固设有左右运行气缸安装板，左右运行气缸安装板上固设有左右运行气缸，左右运行气缸水平设置，左右运行气缸上固设有过度板，过度板垂直设置，使调节盒移料装置结构更加紧凑；过度板上固设有爪子安装板，爪子安装板为长条形，爪子安装板上固设有爪子，爪子共设置六个，爪子均匀固定在爪子安装板上，爪子与爪子之间的距离和料道槽与料道槽之间的距离相同，爪子的前端伸入料道槽内，并能在料道槽内沿着料道槽运动。Further, the adjusting box material shifting device includes a sixth mounting plate, the sixth mounting plate is fixed with the first operating mechanism, the first operating mechanism is set upward, and the first operating mechanism is slidably provided with the first mounting plate, so that the first operating mechanism A mounting plate can follow the movement of the first operating mechanism. The first mounting plate is fixedly installed with the first guide device and the first cylinder. The first cylinder is installed vertically downward. The first guide device is two guide rods, and the two guide rods Install vertically downward and on the same line as the first cylinder. The first cylinder is installed in the middle of the two guide rods of the first guide device. The second installation plate is fixed on the first guide device and the cylinder rod of the first cylinder. , so that the second mounting plate can move vertically up and down along the first guide device under the drive of the first cylinder; the second mounting plate is vertically and evenly installed with a third cylinder, and a total of twelve third cylinders are arranged. Twelve third cylinders are installed facing the feeding device of the adjustment box, and the first tightening fixture is installed vertically on the third cylinder. It is used to clamp the adjustment box. The "凵" shape size of the first tightening fixture matches the cross-sectional size of the adjustment box, which is convenient for fixing the adjustment box on the first tightening fixture; the sixth mounting plate is fixed with the first limit switch. The first limit switch is installed on the left side of the sixth mounting plate. There are two first limit switches. It is L-shaped, which is convenient for reducing the volume of the limit block and controlling the limit distance. The first limit switch is used in conjunction with the limit block to control the stroke of the first operating mechanism; the sixth mounting plate is also fixed with a second Two cylinders, the second cylinder is installed on one end of the sixth mounting plate, the second cylinder cooperates with the first operating mechanism, and the second cylinder moves the first mounting plate on the first operating mechanism; The running cylinder, the up and down running cylinder is set above the feeder plate, the up and down running cylinder is vertically set, the up and down running cylinder is fixed with the left and right running cylinder mounting plate, the left and right running cylinder is fixed on the left and right running cylinder mounting plate, and the left and right running cylinder is installed horizontally , there is a transition plate fixed on the left and right running cylinder, and the transition plate is vertically arranged to make the structure of the adjustment box material shifting device more compact; the transition plate is fixed with a claw mounting plate, the claw mounting plate is long, and the claw mounting plate is fixed. There are claws, six claws are set in total, and the claws are evenly fixed on the claw mounting plate. The distance between the claws and the claws is the same as the distance between the feeder groove and the feeder groove. It can move along the feeder groove in the feeder groove.
进一步的，出料装置包括包括导轨安装板，导轨安装板为长方体形，导轨安装板上固设有气缸安装板，气缸安装板固定在导轨安装板面积最小的其中一端面上，气缸安装板为L形，气缸安装板的宽度与导轨安装板一致，气缸安装板的较短的一面与气缸安装板固定，气缸安装板安装后用于安装气缸的水平面的高度高于导轨安装板上用于安装直线导轨的水平面高度；气缸安装板上固设有气缸，气缸水平固定在气缸安装板上，气缸只有2/5-1/2的长度固定在气缸安装板上，增加气缸的调整距离；气缸上活动设有过渡装置，过渡装置与定位槽安装板滑动连接，导轨安装板上面设置导轨安装槽，导轨安装槽贯穿整个导轨安装板，导轨安装槽的宽度与直线导轨配合，导轨安装槽的深度为1-5mm，使导轨安装槽内的直线导轨更加稳固，导轨安装槽内固设有一根直线导轨，直线导轨长度与导轨安装板长度一致，安装完成后的直线导轨一端与气缸安装板接触，使直线导轨不会产生左右偏移的现象，运行更加平稳；直线导轨上滑动设有滑块，滑块设置2-4个，滑块与直线导轨为滑动连接，使直滑块能在直线导轨上左右运动；滑块上固设有定位槽安装板，定位槽安装板长方体形，定位槽安装板安装完成后高度与过渡装置、气缸杆在同一水平面上，使气缸杆通过滑块和过渡装置带动过渡装置在直线导轨上运动；定位槽安装板上固设有调节盒定位槽，调节盒定位槽上固设有定位挡板，定位挡板固定在调节盒进入调节盒定位槽的对立面上，当调节盒进入调节盒定位槽时，定位挡板能将调节盒挡住，使进入调节盒定位槽的所有调节盒的端面保持在同一直线上，便于后续工位将调节盒取出；当气缸推动定位槽安装板在直线导轨上左右运动时，调节盒定位槽也跟随定位槽安装板一起左右运动；滑块和直线导轨的设置，使调节盒定位槽运行顺畅，定位精确。Further, the discharge device includes a guide rail mounting plate, the guide rail mounting plate is cuboid, the guide rail mounting plate is fixed with a cylinder mounting plate, and the cylinder mounting plate is fixed on one of the end faces of the guide rail mounting plate with the smallest area. The cylinder mounting plate is L-shaped, the width of the cylinder mounting plate is the same as that of the guide rail mounting plate, and the shorter side of the cylinder mounting plate is fixed with the cylinder mounting plate. After the cylinder mounting plate is installed, the height of the horizontal plane for installing the cylinder is higher than that of the guide rail mounting plate for installation The height of the horizontal plane of the linear guide rail; the cylinder is fixed on the cylinder mounting plate, and the cylinder is fixed on the cylinder mounting plate horizontally. The length of the cylinder is only 2/5-1/2 fixed on the cylinder mounting plate to increase the adjustment distance of the cylinder; The activity is equipped with a transition device, the transition device is slidingly connected with the positioning groove mounting plate, the guide rail mounting groove is set on the guide rail mounting plate, the guide rail mounting groove runs through the entire guide rail mounting plate, the width of the guide rail mounting groove matches the linear guide rail, and the depth of the guide rail mounting groove is 1-5mm to make the linear guide rail in the guide rail installation groove more stable. There is a linear guide rail fixed in the guide rail installation groove. The length of the linear guide rail is consistent with the length of the guide rail mounting plate. The linear guide rail will not produce left and right deviation, and the operation is more stable; there are sliders on the linear guide rail, and there are 2-4 sliders. Left and right movement; the slider is fixed with a positioning groove mounting plate, the positioning groove mounting plate is rectangular in shape, and the height of the positioning groove mounting plate is on the same level as the transition device and the cylinder rod after installation, so that the cylinder rod is driven by the slider and the transition device The transition device moves on the linear guide rail; the positioning groove mounting plate is fixed with the positioning groove of the adjustment box, and the positioning baffle is fixed on the positioning groove of the adjustment box, and the positioning baffle is fixed on the opposite surface where the adjustment box enters the positioning groove of the adjustment box. When the adjustment box enters the adjustment box positioning groove, the positioning baffle can block the adjustment box, so that the end faces of all the adjustment boxes entering the adjustment box positioning groove remain on the same straight line, which is convenient for subsequent stations to take out the adjustment box; when the cylinder pushes the positioning groove When the mounting plate moves left and right on the linear guide rail, the positioning groove of the adjustment box also moves left and right along with the mounting plate of the positioning groove; the setting of the slider and the linear guide rail makes the positioning groove of the adjustment box run smoothly and the positioning is accurate.
进一步的，导管安装装置包括第四气缸、第五气缸和第三安装板，第三安装板上固设有第二运行机构，第二运行机构朝上设置，第二运行机构上滑动设有第四安装板，使第四安装板能跟随第二运行机构运动，第五气缸固设在第三安装板的下面，第五气缸水平安装，第五气缸的气缸杆上固设有第四安装板，第四安装板上固设有第三运行机构，第三运行机构朝上设置，第三运行机构上滑动设有第五安装板，第五安装板上固设有导管固定针，导管固定针共设置十二根，十二根导管固定针均匀、水平安装在第五安装板上，第五安装板带动导管固定针在第三运行机构上运动，使调节盒安放块与导管固定针之间能产生相对位移，用于将导管穿进调节盒内；第四气缸固定在第四安装板的下面，第四气缸水平安装，第四气缸的气缸杆上固设第五安装板，使第四气缸能推动第五安装板在第三运行机构上运动；第三安装板上还固设有第二限位开关，第二限位开关安装在第三安装板一侧，第二限位开关共安装两个，第二限位开关用于控制第四安装板的行程；第四安装板上还固设有调节盒安放块，调节盒安放块用于放置调节盒，调节盒安放块固定在第四安装板上。Further, the conduit installation device includes a fourth cylinder, a fifth cylinder and a third mounting plate, the third mounting plate is fixed with a second operating mechanism, the second operating mechanism is set upward, and the second operating mechanism is slidably provided with a second operating mechanism. Four mounting plates, so that the fourth mounting plate can follow the movement of the second operating mechanism, the fifth cylinder is fixed under the third mounting plate, the fifth cylinder is installed horizontally, and the cylinder rod of the fifth cylinder is fixed with the fourth mounting plate , the third operating mechanism is fixed on the fourth mounting plate, the third operating mechanism is set upward, the fifth mounting plate is slid on the third operating mechanism, the catheter fixing pin is fixed on the fifth mounting plate, and the catheter fixing pin A total of twelve catheter fixing pins are arranged, and the twelve catheter fixing pins are evenly and horizontally installed on the fifth mounting plate. It can produce relative displacement, which is used to pass the conduit into the adjustment box; the fourth cylinder is fixed under the fourth installation plate, the fourth cylinder is installed horizontally, and the fifth installation plate is fixed on the cylinder rod of the fourth cylinder, so that the fourth cylinder The cylinder can push the fifth mounting plate to move on the third operating mechanism; the third mounting plate is also fixed with a second limit switch, and the second limit switch is installed on one side of the third mounting plate. Two are installed, and the second limit switch is used to control the stroke of the fourth mounting plate; the fourth mounting plate is also fixed with an adjustment box placement block, which is used to place the adjustment box, and the adjustment box placement block is fixed on the second Four mounting plates.
进一步的，调节盒定位槽上设置调节盒定位孔，调节盒定位孔内设置调节盒定位斜面，调节盒定位孔和调节盒定位斜面用于固定调节盒，调节盒定位孔与调节盒定位孔之间形成凸起块，凸起块与调节盒定位孔之间形成锯齿状结构，调节盒定位孔截面尺寸与调节盒配合，调节盒定位孔截面尺寸与比调节盒截面略大，使调节盒能沿着料道槽前进；调节盒定位槽上设置定位槽安装孔，定位槽安装孔设置在调节盒定位孔与调节盒定位孔形成的凸起块上，定位槽安装孔至少设置四对，定位槽安装孔均匀设置在调节盒定位槽上，定位槽安装孔不设置在调节盒定位孔上，便于调节盒错位出料。Further, an adjustment box positioning hole is provided on the adjustment box positioning groove, an adjustment box positioning slope is provided in the adjustment box positioning hole, the adjustment box positioning hole and the adjustment box positioning slope are used to fix the adjustment box, and the adjustment box positioning hole and the adjustment box positioning hole A protruding block is formed between the protruding block and the positioning hole of the adjustment box to form a zigzag structure. The cross-section size of the positioning hole of the adjustment box is matched with the adjustment box. Advance along the feeder groove; the positioning slot of the adjustment box is provided with a positioning slot installation hole, and the positioning slot installation hole is arranged on the raised block formed by the adjustment box positioning hole and the adjustment box positioning hole, and at least four pairs of positioning slot installation holes are set. The slot installation holes are evenly arranged on the positioning slot of the adjustment box, and the installation holes of the positioning slot are not arranged on the positioning hole of the adjustment box, which is convenient for the misalignment of the adjustment box.
进一步的，调节盒定位槽上设置调节盒定位孔，调节盒定位孔共设置十二个，调节盒定位孔均匀设置在调节盒定位槽上，使出料装置能批量出料，增加出料装置的出料效率；调节盒定位孔的长度短于调节盒，保证调节盒推至定位挡板时两者能完全接触，使错位出料后的调节盒保持在同一直线上，便于后续工位将调节盒取出；调节盒定位孔上设置调节盒定位斜面，调节盒定位斜面设置在调节盒定位孔中间位置，调节盒定位斜面的位置与调节盒出料时在调节盒定位孔中的位置一致，使使调节盒安放在调节盒定位斜面上时保持水平状态；调节盒定位斜面的斜率与调节盒自身的斜率相同，使调节盒安放在调节盒定位斜面上时保持水平状态。Further, adjusting box positioning holes are provided on the adjusting box positioning groove, and a total of twelve adjusting box positioning holes are arranged, and the adjusting box positioning holes are evenly arranged on the adjusting box positioning groove, so that the discharging device can discharge materials in batches, increasing the number of discharging devices The discharge efficiency is high; the length of the positioning hole of the adjustment box is shorter than that of the adjustment box to ensure that the two can be fully contacted when the adjustment box is pushed to the positioning baffle, so that the adjustment box after dislocation discharge remains on the same straight line, which is convenient for subsequent stations to move The adjustment box is taken out; the adjustment box positioning slope is set on the adjustment box positioning hole. Keep the adjustment box in a horizontal state when placed on the positioning slope of the adjustment box; the slope of the positioning slope of the adjustment box is the same as the slope of the adjustment box itself, so that the adjustment box remains horizontal when placed on the positioning slope of the adjustment box.
进一步的，调节盒定位槽上还设置传感器安装面，传感器安装面设置在调节盒定位槽下方，传感器安装面设置在安装有定位挡板的一端，传感器安装面上设置传感孔和传感器安装孔，传感孔贯穿传感器安装面与调节盒定位孔联通，便于传感器检测调节盒定位孔内是否存在调节盒，传感孔的数量与位置和调节盒定位孔一致，传感器安装孔用于安装传感器。Further, a sensor installation surface is also provided on the positioning groove of the adjustment box, the sensor installation surface is arranged below the adjustment box positioning groove, the sensor installation surface is arranged at the end where the positioning baffle is installed, and the sensor installation surface is provided with a sensing hole and a sensor installation hole , the sensing hole runs through the sensor mounting surface and communicates with the positioning hole of the adjustment box, so that the sensor can detect whether there is an adjustment box in the positioning hole of the adjustment box.
进一步的，调节盒定位孔的一端上设置倒边，调节盒定位孔的两侧面上都设置倒边，倒边设置在调节盒定位孔与料道槽配合端面上，倒边具有导向作用，便于调节盒从料道槽进入调节盒定位孔内。Further, chamfering is provided on one end of the positioning hole of the adjustment box, and chamfering is provided on both sides of the positioning hole of the adjustment box, and the chamfering is arranged on the matching end surface of the positioning hole of the adjustment box and the channel groove, and the chamfering has a guiding effect, which is convenient The regulating box enters the positioning hole of the regulating box from the groove of the material channel.
进一步的，送料板的料道槽与出料装置的调节盒定位槽在同一水平线上，使调节盒顺畅得从送料板进入出料装置。Further, the feeding channel groove of the feeding plate is on the same horizontal line as the adjusting box positioning groove of the discharging device, so that the adjusting box enters the discharging device from the feeding plate smoothly.
进一步的，导管固定针上设置扁平针尖，扁平针尖直径比导管内径稍大，使导管能暂时固定在扁平针尖上；扁平针尖上设置两扁平面，扁平面能使导管在需要脱离导管固定针时更加容易。Further, a flat needle point is arranged on the catheter fixing needle, and the diameter of the flat needle tip is slightly larger than the inner diameter of the catheter, so that the catheter can be temporarily fixed on the flat needle point; two flat surfaces are arranged on the flat needle point, and the flat surfaces can make the catheter detach from the catheter fixing needle. much easier.
本发明与现有技术相比，具有以下优点及效果：Compared with the prior art, the present invention has the following advantages and effects:
（1）导管水平设置，降低了整体设备的高度，导管与调节盒安装时，调节盒固定不动，将导管穿过调节盒，使安装过程更加简洁，增加导管和调节盒的装配精度；(1) The conduit is installed horizontally, which reduces the height of the overall equipment. When the conduit and the adjustment box are installed, the adjustment box is fixed, and the conduit is passed through the adjustment box to make the installation process more concise and increase the assembly accuracy of the conduit and the adjustment box;
（2）调节盒在安装过程中始终保持水平，简化设备结构，减少了设备的装配误差，导管安装用的导管固定针上设置扁平针尖，扁平针尖上设置两扁平面，两扁平面对称设置，扁平面能使导管在需要脱离导管固定针时更加容易，不至于出现导管将导管固定针吸住拔不出来的现象，使导管安装更加顺利。(2) The adjustment box is always kept level during the installation process, which simplifies the equipment structure and reduces the assembly error of the equipment. The catheter fixing needle used for catheter installation is provided with a flat needle point, and two flat surfaces are arranged on the flat needle point, and the two flat surfaces are arranged symmetrically , the flat surface can make it easier for the catheter to be detached from the catheter fixing pin, so that the catheter will not be sucked by the catheter fixing pin and cannot be pulled out, so that the catheter can be installed more smoothly.
附图说明Description of drawings
图1是本发明的一种主视图。Fig. 1 is a kind of front view of the present invention.
图2是本发明的一种立体图之一。Fig. 2 is one of perspective views of the present invention.
图3是本发明的一种立体图之二。Fig. 3 is a second perspective view of the present invention.
图4是本发明导管安装装置的一种立体图之一。Fig. 4 is one of perspective views of the catheter installation device of the present invention.
图5是本发明导管安装装置的一种立体图之二。Fig. 5 is the second perspective view of the conduit installation device of the present invention.
图6是本发明调节盒移料装置的一种主视图。Fig. 6 is a front view of the adjusting box material moving device of the present invention.
图7是本发明调节盒移料装置的一种右视图。Fig. 7 is a right side view of the adjusting box material moving device of the present invention.
图8是本发明调节盒移料装置的一种立体图之一。Fig. 8 is one of the three-dimensional views of the adjusting box material moving device of the present invention.
图9是本发明调节盒移料装置的一种立体图之二。Fig. 9 is the second perspective view of the adjusting box material shifting device of the present invention.
图10是本发明出料装置的一种右视图。Fig. 10 is a right side view of the discharging device of the present invention.
图11是本发明出料装置的一种立体图之一。Fig. 11 is one of perspective views of the discharging device of the present invention.
图12是本发明导管固定针的一种俯视图。Fig. 12 is a top view of the catheter fixation needle of the present invention.
图13是本发明导管固定针的一种立体图之一。Fig. 13 is one of perspective views of the catheter fixing needle of the present invention.
图14是本发明料道槽与调节盒定位槽位置关系的一种立体图。Fig. 14 is a perspective view of the positional relationship between the channel groove and the positioning groove of the adjustment box in the present invention.
图15是本发明调节盒定位槽的一种主视图。Fig. 15 is a front view of the positioning groove of the adjustment box of the present invention.
图16是本发明调节盒定位槽的一种仰视图。Fig. 16 is a bottom view of the positioning groove of the adjustment box of the present invention.
图17是本发明调节盒定位槽的一种右视图。Fig. 17 is a right side view of the positioning groove of the adjustment box of the present invention.
图18是本发明调节盒定位槽的一种立体图之一。Fig. 18 is one of perspective views of the positioning groove of the adjustment box of the present invention.
图19是本发明调节盒定位槽的一种立体图之二。Fig. 19 is the second perspective view of the positioning groove of the adjustment box of the present invention.
图中：1、振盘底座；2、振盘调节螺杆；3、振盘底板；4、振盘；5、平送底座；6、平送底板；7、平送调节螺杆；8、平送调节板；9、直振装置；10、送料板；13、出料装置；14、料道槽；15、上下运行气缸；16、左右运行气缸安装板；17、爪子安装板；18、左右运行气缸；19、爪子；20、过度板；21、导轨安装板；22、气缸安装板；23、气缸；24、过渡装置；25、定位槽安装板；26、定位挡板；27、传感器；28、调节盒定位槽；29、调节盒；30、直线导轨；31、导轨安装槽；32、滑块；40、调节盒上料装置；41、调节盒移料装置；42、导管安装装置；410、第一运行机构；4101、第六安装板；411、第一安装板；412、第一导向装置；413、第一气缸；414、限位块；415、第一限位开关；416、第二气缸；417、第二安装板；418、第三气缸；419、第一加紧夹具；420、第三安装板；421、第二运行机构；422、第四安装板；423、第三运行机构；424、第五安装板；425、第四气缸；426、第五气缸；427、第二限位开关；428、调节盒安放块；429、导管固定针；4290、扁平针尖；4291、扁平面；81、定位槽安装孔；82、调节盒定位孔；83、调节盒定位斜面；84、传感孔；85、定位挡板安装孔；86、传感器安装孔；87、传感器安装面；88、倒边。In the figure: 1. Vibrating plate base; 2. Vibrating plate adjusting screw; 3. Vibrating plate base; 4. Vibrating plate; 5. Flat feeding base; 6. Flat feeding bottom plate; 7. Flat feeding adjusting screw; 8. Flat feeding Adjusting plate; 9. Direct vibration device; 10. Feeding plate; 13. Discharging device; 14. Material channel groove; 15. Up and down running cylinder; 16. Left and right running cylinder mounting plate; 17. Claw mounting plate; Cylinder; 19, paws; 20, transition plate; 21, guide rail mounting plate; 22, cylinder mounting plate; 23, cylinder; 24, transition device; 25, positioning groove mounting plate; 26, positioning baffle plate; 27, sensor; 28 , adjusting box positioning slot; 29, adjusting box; 30, linear guide rail; 31, guide rail installation groove; 32, slider; 40, adjusting box feeding device; 41, adjusting box material shifting device; 42, conduit installation device; , the first operating mechanism; 4101, the sixth mounting plate; 411, the first mounting plate; 412, the first guiding device; 413, the first cylinder; 414, the limit block; 415, the first limit switch; 416, the first Two cylinders; 417, the second mounting plate; 418, the third cylinder; 419, the first clamping fixture; 420, the third mounting plate; 421, the second operating mechanism; 422, the fourth mounting plate; 423, the third operating mechanism ; 424, the fifth mounting plate; 425, the fourth cylinder; 426, the fifth cylinder; 427, the second limit switch; 428, the adjustment box placement block; 429, the catheter fixing needle; 4290, the flat needle point; ; 81, positioning groove mounting hole; 82, adjusting box positioning hole; 83, adjusting box positioning slope; 84, sensing hole; 85, positioning baffle mounting hole; 86, sensor mounting hole; 87, sensor mounting surface; 88, downside.
具体实施方式detailed description
下面通过实施例，并结合附图，对本发明的技术方案作进一步具体的说明。The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例：一种调节盒上料机构，如图1～3所示，包括调节盒上料装置40、调节盒移料装置41、导管安装装置42和出料装置13，调节盒上料装置40与出料装置13连接，调节盒上料装置40将调节盒送入出料装置13内，出料装置13采用错位出料，将调节盒暂存在其内部，等待调节盒移料装置41将其内的调节盒取出，出料装置13固定安装在调节盒移料装置41上，出料装置13设置在调节盒移料装置41的前端与调节盒上料装置40对应的位置；调节盒移料装置41正下方设置导管安装装置42，这样设计能节省设备占有的空间，使设备更加紧凑；调节盒上料装置40、调节盒移料装置41、导管安装装置42和出料装置13都在同一直线上，便于调节盒与导管进行装配；调节盒上料装置40将调节盒送至调节盒移料装置41下方，调节盒移料装置41将调节盒移至导管安装装置42上。Embodiment: an adjustment box feeding mechanism, as shown in Figures 1 to 3, including an adjustment box feeding device 40, an adjustment box moving device 41, a conduit installation device 42 and a discharge device 13, and an adjustment box feeding device 40 Connected with the discharge device 13, the adjustment box feeding device 40 will send the adjustment box into the discharge device 13, the discharge device 13 adopts dislocation discharge, temporarily stores the adjustment box inside, and waits for the adjustment box shifting device 41 to remove it. The adjustment box inside is taken out, and the discharge device 13 is fixedly installed on the adjustment box material shifting device 41, and the discharge device 13 is arranged on the front end of the adjustment box material transfer device 41 and the position corresponding to the adjustment box feeding device 40; The conduit installation device 42 is arranged directly below the device 41, which can save the space occupied by the equipment and make the equipment more compact; the adjustment box feeding device 40, the adjustment box shifting device 41, the conduit installation device 42 and the discharge device 13 are all in the same On the straight line, it is convenient for the adjustment box and the conduit to be assembled;
如图1～3所示，调节盒上料装置40包括振盘底座1、平送底座5、调节盒移料装置41和出料装置13，振盘底座1上固设有振盘调节螺杆2，振盘调节螺杆2共设置八根，八根振盘调节螺杆2垂直设置，每四根振盘调节螺杆2为一组，八根振盘调节螺杆2分为两组，每组振盘调节螺杆2上活动设有振盘底板3，振盘底板3为长方体形，振盘底板3四个角上都设置一根振盘调节螺杆2，振盘底板3与振盘调节螺杆2能通过振盘调节螺杆2上的螺纹调节振盘底板3的高度，且每根振盘调节螺杆2都相对独立，能单独调节每根振盘调节螺杆2所在振盘底板3一角的高度；振盘底板3上固设有振盘4，振盘4共设置两个，两个振盘4相互连接固定在一起，振盘4能通过振动将振盘内的物料送出，振盘4上固设有出料板，出料板固定安装在两个振盘4的上面并在两个振盘4的连接处的中间位置，且出料板偏向调节盒移料装置41的方向设置，使出料板所出的调节盒能到达送料板10上，实现调节盒的无缝出料。As shown in Figures 1 to 3, the adjusting box feeding device 40 includes a vibrating plate base 1, a horizontal feeding base 5, an adjusting box material shifting device 41 and a discharging device 13, and the vibrating plate base 1 is fixed with a vibrating plate adjusting screw 2 , There are eight vibration plate adjustment screws 2 in total, and the eight vibration plate adjustment screws 2 are arranged vertically. Every four vibration plate adjustment screws 2 form a group, and the eight vibration plate adjustment screws 2 are divided into two groups. Each group of vibration plate adjustment The screw rod 2 is movable with a vibrating plate bottom plate 3, the vibrating plate bottom plate 3 is in the shape of a cuboid, and a vibrating plate adjusting screw 2 is arranged on the four corners of the vibrating plate bottom plate 3, and the vibrating plate bottom plate 3 and the vibrating plate adjusting screw rod 2 can pass through the vibrating plate. The thread on the disc adjustment screw 2 adjusts the height of the vibrating disc bottom plate 3, and each vibrating disc adjusting screw 2 is relatively independent, and can individually adjust the height of each corner of the vibrating disc bottom plate 3 where each vibrating disc adjusting screw 2 is located; There is a vibrating plate 4 fixed on the top, and there are two vibrating plates 4 in total. The two vibrating plates 4 are connected and fixed together. The vibrating plate 4 can send out the materials in the vibrating plate through vibration. The discharge plate is fixedly installed on the top of the two vibration plates 4 and in the middle of the connection between the two vibration plates 4, and the discharge plate is set in the direction of the adjustment box shifting device 41, so that the output of the discharge plate The adjustment box can reach on the feeding plate 10 to realize the seamless discharge of the adjustment box.
如图1、图3所示，振盘底座1朝向调节盒移料装置41方向的正前方固设有平送底座5，平送底座5上固设有平送底板6，平送底板6的横截面比平送底座5大，平送底板6为长方体形，平送底板6上活动设有平送调节螺杆7，平送调节螺杆7共设置四根，四根平送调节螺杆7均匀设置在平送底板6的四个角上，平送调节螺杆7上活动设有平送调节板8，平送调节螺杆7与平送调节板8通过平送调节螺杆7上的螺纹调节平送调节板8的高度，且每根平送调节螺杆7都相对独立，能单独调节每根平送调节螺杆7所在平送调节板8一角的高度；平送调节板8上固设有直振装置9，直振装置9上固设有送料板10，送料板10与振盘上的出料板配合，送料板10与出料板不连接，但送料板10与出料板之间的缝隙很小，使调节盒能顺利从出料板到达送料板10上；送料板10上设置料道槽14，料道槽14共设置六条，六条料道槽14均匀设置在送料板10上，六条料道槽14相互平行，六条料道槽14截面为矩形，料道槽14截面尺寸与调节盒配合，料道槽14截面尺寸与比调节盒截面略大，使调节盒能沿着料道槽14前进；送料板10为矩形，将现有设备的梯形送料板10改为矩形，有利于减小送料板10的体积及与送料板10配合部件的体积。As shown in Figures 1 and 3, the vibrating plate base 1 is fixedly provided with a flat-feeding base 5 towards the front of the direction of the adjustment box material shifting device 41, and the flat-feeding base 5 is fixed with a flat-feeding bottom plate 6, and the flat-feeding bottom plate 6 The cross-section is larger than the flat-feeding base 5, and the flat-feeding base plate 6 is a cuboid shape, and the flat-feeding base plate 6 is movable to be provided with a flat-feeding adjusting screw rod 7, and four flat-feeding adjusting screw rods 7 are arranged in total, and the four flat-feeding adjusting screw rods 7 are evenly arranged on On the four corners of the flat delivery base plate 6, the flat delivery adjustment screw rod 7 is movable to be provided with a flat delivery adjustment plate 8, and the flat delivery adjustment screw rod 7 and the flat delivery adjustment plate 8 are adjusted by the screw thread on the flat delivery adjustment screw rod 7. 8, and each flat-feed adjusting screw 7 is relatively independent, and can individually adjust the height of each flat-feed adjusting screw 7 at a corner of the flat-feed adjusting plate 8; The device 9 is fixed with a feeding plate 10, and the feeding plate 10 cooperates with the discharging plate on the vibration plate. The feeding plate 10 is not connected with the discharging plate, but the gap between the feeding plate 10 and the discharging plate is very small, so that the adjustment The box can reach the feeding plate 10 from the discharge plate smoothly; the feeder groove 14 is arranged on the feeder plate 10, and six feeder grooves 14 are arranged in total, and the six feeder grooves 14 are evenly arranged on the feeder plate 10, and the six feeder grooves 14 are mutually arranged. Parallel, six forehearth grooves 14 sections are rectangular, forehearth grooves 14 cross-sectional dimensions cooperate with the regulating box, forehearth grooves 14 cross-sectional dimensions are slightly larger than the regulating box section, so that the regulating box can advance along the forehearth grooves 14; 10 is a rectangle, changing the trapezoidal feed plate 10 of existing equipment into a rectangle, which helps to reduce the volume of the feed plate 10 and the volume of the parts that cooperate with the feed plate 10.
如图6～9所示，调节盒移料装置41包括第六安装板4101，第六安装板4101上固设有第一运行机构410，第一运行机构410朝上设置，第一运行机构410上滑动设有第一安装板411，使第一安装板411能跟随第一运行机构410运动，第一安装板411上固定安装有第一导向装置412和第一气缸413，第一气缸413垂直朝下安装，第一导向装置412为两根导向杆，两根导向杆垂直朝下安装且和第一气缸413在同一直线上，第一气缸413安装在第一导向装置412的两根导向杆的中间，第一导向装置412和第一气缸413的气缸杆上固设有第二安装板417，使第二安装板417能在第一气缸413的带动下，沿着第一导向装置412上下垂直运动；第二安装板417上垂直向下、均匀安装有第三气缸418，第三气缸418共设置十二个，十二个第三气缸418朝向调节盒上料装置40安装，第三气缸418上垂直朝向安装有第一加紧夹具419，第一加紧夹具419为“凵”形，第一加紧夹具419的“凵”形中间能分开，用于夹取调节盒，第一加紧夹具419的“凵”形尺寸与调节盒截面尺寸配合，便于将调节盒固定在第一加紧夹具419上；如图14所示，第六安装板4101上固设有第一限位开关415，第一限位开关415安装在第六安装板4101的左边，第一限位开关415共设置两个，第一安装板411上固设有限位块414，限位块414设置在第一安装板411的左边，限位块414为L形，便于减小限位块414的体积，控制限位距离，第一限位开关415与限位块414配合使用，用于控制第一运行机构410的行程；第六安装板4101上还固设有第二气缸416，第二气缸416安装在第六安装板4101的一端，第二气缸416与第一运行机构410配合，第二气缸416使第一安装板411在第一运行机构410上运动；第六安装板4101下方固设有上下运行气缸15，上下运行气缸15设置在料道板上方，上下运行气缸15垂直设置，上下运行气缸15上固设有左右运行气缸安装板16，左右运行气缸安装板16上固设有左右运行气缸18，左右运行气缸18水平设置，左右运行气缸18上固设有过度板20，过度板20垂直设置，使调节盒移料装置41结构更加紧凑；过度板20上固设有爪子安装板17，爪子安装板17为长条形，爪子安装板17上固设有爪子19，爪子19共设置六个，爪子19均匀固定在爪子安装板17上，爪子19与爪子19之间的距离和料道槽14与料道槽14之间的距离相同，爪子19的前端伸入料道槽14内，并能在料道槽14内沿着料道槽14运动。As shown in Figures 6 to 9, the adjusting box material shifting device 41 includes a sixth mounting plate 4101, on which a first operating mechanism 410 is fixed, and the first operating mechanism 410 is set upward, and the first operating mechanism 410 A first mounting plate 411 is provided on the upper slide, so that the first mounting plate 411 can follow the movement of the first operating mechanism 410, and the first guiding device 412 and the first cylinder 413 are fixedly installed on the first mounting plate 411, and the first cylinder 413 is vertical Install downwards, the first guide device 412 is two guide rods, the two guide rods are installed vertically downward and on the same line as the first cylinder 413, the first cylinder 413 is installed on the two guide rods of the first guide device 412 In the middle of the first guide device 412 and the cylinder rod of the first cylinder 413, a second mounting plate 417 is fixed, so that the second mounting plate 417 can move up and down along the first guide device 412 under the drive of the first cylinder 413 Vertical movement; vertically downward on the second mounting plate 417, the third cylinder 418 is evenly installed, and twelve third cylinders 418 are arranged in total, and twelve third cylinders 418 are installed towards the adjustment box feeding device 40, and the third cylinder The first tightening fixture 419 is installed vertically on the 418, and the first tightening fixture 419 is "凵" shape, and the middle of the "凵" shape of the first tightening fixture 419 can be separated for clamping the adjustment box. The size of the "凵" shape matches the cross-sectional size of the adjustment box to facilitate fixing the adjustment box on the first tightening fixture 419; as shown in Figure 14, the sixth mounting plate 4101 is fixed with the first limit switch 415, the first limit The position switch 415 is installed on the left side of the sixth mounting plate 4101, and there are two first limit switches 415. The first mounting plate 411 is fixed with a limiting block 414, and the limiting block 414 is arranged on the left side of the first mounting plate 411. , the limit block 414 is L-shaped, which is convenient for reducing the volume of the limit block 414 and controlling the limit distance. The first limit switch 415 is used in conjunction with the limit block 414 to control the stroke of the first operating mechanism 410; The second cylinder 416 is also fixed on the six mounting plate 4101, the second cylinder 416 is installed on one end of the sixth mounting plate 4101, the second cylinder 416 cooperates with the first operating mechanism 410, and the second cylinder 416 makes the first mounting plate 411 Move on the first running mechanism 410; the sixth mounting plate 4101 is fixed with the up and down running cylinder 15, the up and down running cylinder 15 is arranged above the material channel plate, the up and down running cylinder 15 is vertically arranged, and the up and down running cylinder 15 is fixed with the left and right Run the cylinder installation plate 16, the left and right operation cylinder installation plate 16 is fixed with the left and right operation cylinder 18, the left and right operation cylinder 18 is horizontally arranged, and the left and right operation cylinder 18 is fixedly provided with the transition plate 20, and the transition plate 20 is vertically arranged, so that the adjustment box can be moved The structure of the feeding device 41 is more compact; the transition plate 20 is fixed with a claw mounting plate 17, the claw mounting plate 17 is elongated, and the claw mounting plate 17 is fixed with claws 19, six claws 19 are arranged in total, and the claws 19 are evenly fixed On the claw mounting plate 17, the claw 19 is connected with the claw 1 The distance between 9 is identical with the distance between the feeder groove 14 and the feeder groove 14, and the front end of the claw 19 stretches into the feeder groove 14 and can move along the feeder groove 14 in the feeder groove 14.
如图10～11所示，出料装置13包括包括导轨安装板21，导轨安装板21为长方体形，导轨安装板21上固设有气缸安装板22，气缸安装板22固定在导轨安装板21面积最小的其中一端面上，气缸安装板22为L形，气缸安装板22的宽度与导轨安装板21一致，气缸安装板22的较短的一面与气缸安装板22固定，气缸安装板22安装后用于安装气缸的水平面的高度高于导轨安装板21上用于安装直线导轨30的水平面高度；气缸安装板22上固设有气缸23，气缸23水平固定在气缸安装板22上，气缸23只有2/5-1/2的长度固定在气缸安装板22上，增加气缸的调整距离；气缸23上活动设有过渡装置24，过渡装置24与定位槽安装板25滑动连接，导轨安装板21上面设置导轨安装槽31，导轨安装槽31贯穿整个导轨安装板21，导轨安装槽31的宽度与直线导轨30配合，导轨安装槽31的深度为1-5mm，使导轨安装槽31内的直线导轨30更加稳固，导轨安装槽31内固设有一根直线导轨30，直线导轨30长度与导轨安装板21长度一致，安装完成后的直线导轨30一端与气缸安装板22接触，使直线导轨30不会产生左右偏移的现象，运行更加平稳；直线导轨30上滑动设有滑块32，滑块32设置2-4个，滑块32与直线导轨30为滑动连接，使直滑块32能在直线导轨30上左右运动；滑块32上固设有定位槽安装板25，定位槽安装板25长方体形，定位槽安装板25安装完成后高度与过渡装置24、气缸杆在同一水平面上，使气缸杆通过滑块32和过渡装置24带动过渡装置24在直线导轨30上运动；定位槽安装板25上固设有调节盒定位槽28，调节盒定位槽28上固设有定位挡板26，定位挡板26固定在调节盒进入调节盒定位槽28的对立面上，当调节盒进入调节盒定位槽28时，定位挡板26能将调节盒挡住，使进入调节盒定位槽28的所有调节盒的端面保持在同一直线上，便于后续工位将调节盒取出；当气缸推动定位槽安装板25在直线导轨30上左右运动时，调节盒定位槽28也跟随定位槽安装板25一起左右运动；滑块32和直线导轨30的设置，使调节盒定位槽28运行顺畅，定位精确。As shown in Figures 10-11, the discharge device 13 includes a guide rail mounting plate 21, the guide rail mounting plate 21 is in the shape of a cuboid, and the guide rail mounting plate 21 is fixed with a cylinder mounting plate 22, and the cylinder mounting plate 22 is fixed on the guide rail mounting plate 21. One of the end faces with the smallest area, the cylinder mounting plate 22 is L-shaped, the width of the cylinder mounting plate 22 is consistent with the guide rail mounting plate 21, the shorter side of the cylinder mounting plate 22 is fixed with the cylinder mounting plate 22, and the cylinder mounting plate 22 is installed The height of the horizontal plane that is used to install the cylinder is higher than the horizontal plane height that is used to install the linear guide rail 30 on the guide rail mounting plate 21; Only the length of 2/5-1/2 is fixed on the cylinder mounting plate 22 to increase the adjustment distance of the cylinder; a transition device 24 is movable on the cylinder 23, and the transition device 24 is slidingly connected with the positioning groove mounting plate 25, and the guide rail mounting plate 21 The guide rail installation groove 31 is set above, the guide rail installation groove 31 runs through the whole guide rail installation plate 21, the width of the guide rail installation groove 31 matches the linear guide rail 30, and the depth of the guide rail installation groove 31 is 1-5mm, so that the linear guide rail in the guide rail installation groove 31 30 is more stable, and a linear guide rail 30 is fixed in the guide rail mounting groove 31. The length of the linear guide rail 30 is consistent with the length of the guide rail mounting plate 21. One end of the linear guide rail 30 after installation is in contact with the cylinder mounting plate 22, so that the linear guide rail 30 will not There is a phenomenon of left and right deviation, and the operation is more stable; there are sliders 32 sliding on the linear guide rail 30, and there are 2-4 sliders 32. Move left and right on guide rail 30; Slide block 32 is fixed with positioning groove mounting plate 25, and positioning groove mounting plate 25 cuboid shapes, height and transition device 24, cylinder rod are on the same horizontal plane after positioning groove mounting plate 25 is installed, make cylinder The rod drives the transition device 24 to move on the linear guide rail 30 through the slide block 32 and the transition device 24; the positioning groove mounting plate 25 is fixed with an adjustment box positioning groove 28, and the adjustment box positioning groove 28 is fixed with a positioning baffle plate 26 for positioning Baffle plate 26 is fixed on the opposite surface that adjustment box enters adjustment box positioning groove 28, and when adjustment box entered adjustment box positioning groove 28, positioning baffle plate 26 can block adjustment box, so that all adjustment boxes that enter adjustment box positioning groove 28 The end faces are kept on the same straight line, which is convenient for subsequent stations to take out the adjustment box; when the cylinder pushes the positioning groove mounting plate 25 to move left and right on the linear guide rail 30, the adjustment box positioning groove 28 also moves left and right along with the positioning groove mounting plate 25; The setting of block 32 and linear guide rail 30 makes adjustment box positioning groove 28 run smoothly and accurately locate.
如图15～19所示，调节盒定位槽28上设置调节盒定位孔82，调节盒定位孔82内设置调节盒定位斜面83，调节盒定位孔82和调节盒定位斜面83用于固定调节盒，调节盒定位孔82与调节盒定位孔82之间形成凸起块，凸起块与调节盒定位孔82之间形成锯齿状结构，调节盒定位孔82截面尺寸与调节盒配合，调节盒定位孔82截面尺寸与比调节盒截面略大，使调节盒能沿着料道槽14前进；调节盒定位槽28上设置定位槽安装孔81，定位槽安装孔81设置在调节盒定位孔82与调节盒定位孔82形成的凸起块上，定位槽安装孔81至少设置四对，定位槽安装孔81均匀设置在调节盒定位槽28上，定位槽安装孔81不设置在调节盒定位孔82上，便于调节盒错位出料。As shown in Figures 15 to 19, an adjustment box positioning hole 82 is provided on the adjustment box positioning groove 28, and an adjustment box positioning slope 83 is provided in the adjustment box positioning hole 82, and the adjustment box positioning hole 82 and the adjustment box positioning slope 83 are used to fix the adjustment box. , a raised block is formed between the adjusting box positioning hole 82 and the adjusting box positioning hole 82, and a zigzag structure is formed between the raised block and the adjusting box positioning hole 82. The cross-sectional size of the adjusting box positioning hole 82 matches the adjusting box, and the adjusting box is positioned Hole 82 cross-sectional size is slightly larger than the adjustment box section, so that the adjustment box can advance along the feedway groove 14; the positioning groove installation hole 81 is set on the adjustment box positioning groove 28, and the positioning groove installation hole 81 is arranged on the adjustment box positioning hole 82 and On the raised block formed by the positioning hole 82 of the adjustment box, at least four pairs of positioning groove installation holes 81 are arranged, and the positioning groove installation holes 81 are evenly arranged on the adjustment box positioning groove 28, and the positioning groove installation holes 81 are not arranged on the adjustment box positioning hole 82 It is convenient to adjust the misalignment of the box and discharge.
如图18、图19所示，调节盒定位槽28上设置调节盒定位孔82，调节盒定位孔82共设置十二个，调节盒定位孔82均匀设置在调节盒定位槽28上，使出料装置13能批量出料，增加出料装置13的出料效率；调节盒定位孔82的长度短于调节盒，保证调节盒推至定位挡板26时两者能完全接触，使错位出料后的调节盒保持在同一直线上，便于后续工位将调节盒取出；调节盒定位孔82上设置调节盒定位斜面83，调节盒定位斜面83设置在调节盒定位孔82中间位置，调节盒定位斜面83的位置与调节盒出料时在调节盒定位孔82中的位置一致，使使调节盒安放在调节盒定位斜面83上时保持水平状态；调节盒定位斜面83的斜率与调节盒自身的斜率相同，使调节盒安放在调节盒定位斜面83上时保持水平状态。As shown in Fig. 18 and Fig. 19, adjusting box positioning holes 82 are arranged on the adjusting box positioning groove 28, and twelve adjusting box positioning holes 82 are arranged in total, and the adjusting box positioning holes 82 are uniformly arranged on the adjusting box positioning groove 28, so that The material discharge device 13 can discharge materials in batches, increasing the discharge efficiency of the discharge device 13; the length of the positioning hole 82 of the adjustment box is shorter than that of the adjustment box, so that the two can fully contact when the adjustment box is pushed to the positioning baffle plate 26, so that the dislocation discharge The last adjustment box remains on the same straight line, which is convenient for the follow-up station to take out the adjustment box; the adjustment box positioning slope 83 is set on the adjustment box positioning hole 82, and the adjustment box positioning slope 83 is arranged in the middle position of the adjustment box positioning hole 82, and the adjustment box positioning The position of the inclined-plane 83 is consistent with the position in the adjustment box positioning hole 82 when the adjustment box is discharged, so that the adjustment box is placed on the adjustment box positioning slope 83 to maintain a horizontal state; the slope of the adjustment box positioning slope 83 is consistent with the adjustment box itself. The slopes are the same, so that the adjustment box remains horizontal when placed on the adjustment box positioning slope 83 .
如图17所示，调节盒定位槽28上还设置传感器安装面87，传感器安装面87设置在调节盒定位槽28下方，传感器安装面87设置在安装有定位挡板26的一端，传感器安装面87上设置传感孔84和传感器安装孔86，传感孔84贯穿传感器安装面87与调节盒定位孔82联通，便于传感器27检测调节盒定位孔82内是否存在调节盒，传感孔84的数量与位置和调节盒定位孔82一致，传感器安装孔86用于安装传感器27。As shown in Figure 17, the sensor installation surface 87 is also arranged on the adjustment box positioning groove 28, the sensor installation surface 87 is arranged on the adjustment box positioning groove 28 below, the sensor installation surface 87 is arranged on an end where the positioning baffle plate 26 is installed, and the sensor installation surface Sensing hole 84 and sensor mounting hole 86 are set on 87, and sensing hole 84 penetrates sensor mounting surface 87 and is communicated with regulating box positioning hole 82, is convenient for sensor 27 to detect whether there is regulating box in regulating box positioning hole 82, and the position of sensing hole 84 The number is consistent with the position and adjustment box positioning holes 82 , and the sensor mounting holes 86 are used for installing the sensor 27 .
如图18、图19所示，调节盒定位孔82的一端上设置倒边88，调节盒定位孔82的两侧面上都设置倒边88，倒边88设置在调节盒定位孔82与料道槽配合端面上，倒边88具有导向作用，便于调节盒从料道槽进入调节盒定位孔82内。As shown in Figure 18 and Figure 19, one end of the adjustment box positioning hole 82 is provided with chamfering 88, and both sides of the adjustment box positioning hole 82 are provided with chamfering 88, and the chamfering 88 is arranged on the adjustment box positioning hole 82 and the material channel. On the matching end face of the groove, the chamfer 88 has a guiding effect, which is convenient for the adjustment box to enter the adjustment box positioning hole 82 from the feedway groove.
如图4、图5所示，导管安装装置42包括第四气缸425、第五气缸426和第三安装板420，第三安装板420上固设有第二运行机构421，第二运行机构421朝上设置，第二运行机构421上滑动设有第四安装板422，使第四安装板422能跟随第二运行机构421运动，第五气缸426固设在第三安装板420的下面，第五气缸426水平安装，第五气缸426的气缸杆上固设有第四安装板422，第四安装板422上固设有第三运行机构423，第三运行机构423朝上设置，第三运行机构423上滑动设有第五安装板424，第五安装板424上固设有导管固定针429，导管固定针429共设置十二根，十二根导管固定针429均匀、水平安装在第五安装板424上，第五安装板424带动导管固定针429在第三运行机构423上运动，使调节盒安放块428与导管固定针429之间能产生相对位移，用于将导管穿进调节盒内；第四气缸425固定在第四安装板422的下面，第四气缸425水平安装，第四气缸425的气缸杆上固设第五安装板424，使第四气缸425能推动第五安装板424在第三运行机构423上运动；第三安装板420上还固设有第二限位开关427，第二限位开关427安装在第三安装板420一侧，第二限位开关427共安装两个，第二限位开关427用于控制第四安装板422的行程；第四安装板422上还固设有调节盒安放块428，调节盒安放块428用于放置调节盒，调节盒安放块428固定在第四安装板422上。As shown in Fig. 4 and Fig. 5, the conduit installation device 42 includes a fourth cylinder 425, a fifth cylinder 426 and a third mounting plate 420, the third mounting plate 420 is fixedly provided with a second operating mechanism 421, and the second operating mechanism 421 Set upwards, the second operating mechanism 421 is slidably provided with a fourth mounting plate 422, so that the fourth mounting plate 422 can follow the movement of the second operating mechanism 421, and the fifth cylinder 426 is fixed below the third mounting plate 420. The five cylinders 426 are installed horizontally, the cylinder rod of the fifth cylinder 426 is fixed with a fourth mounting plate 422, the fourth mounting plate 422 is fixed with a third operating mechanism 423, the third operating mechanism 423 is set upwards, and the third operating The mechanism 423 is slidably provided with a fifth mounting plate 424, and the fifth mounting plate 424 is fixedly provided with catheter fixing pins 429. A total of twelve catheter fixing pins 429 are provided, and the twelve catheter fixing pins 429 are uniformly and horizontally installed on the fifth On the mounting plate 424, the fifth mounting plate 424 drives the catheter fixing pin 429 to move on the third operating mechanism 423, so that a relative displacement can be generated between the adjustment box placement block 428 and the catheter fixing pin 429, and is used for passing the catheter into the adjustment box Inside; the fourth cylinder 425 is fixed below the fourth mounting plate 422, the fourth cylinder 425 is installed horizontally, and the fifth mounting plate 424 is fixed on the cylinder rod of the fourth cylinder 425, so that the fourth cylinder 425 can push the fifth mounting plate 424 moves on the third operating mechanism 423; the third mounting plate 420 is also fixedly provided with a second limit switch 427, and the second limit switch 427 is installed on one side of the third mounting plate 420, and the second limit switch 427 has a total of Two are installed, and the second limit switch 427 is used to control the stroke of the fourth mounting plate 422; the fourth mounting plate 422 is also fixedly provided with an adjustment box placement block 428, and the adjustment box placement block 428 is used to place the adjustment box, the adjustment box The placement block 428 is fixed on the fourth installation board 422 .
如图1所示，送料板10的料道槽14与出料装置13的调节盒定位槽28在同一水平线上，使调节盒29顺畅得从送料板10进入出料装置13。As shown in FIG. 1 , the channel groove 14 of the feeding plate 10 and the adjusting box positioning groove 28 of the discharging device 13 are on the same horizontal line, so that the adjusting box 29 enters the discharging device 13 from the feeding plate 10 smoothly.
如图12、图13所示，导管固定针429上设置扁平针尖4290，扁平针尖4290直径比导管内径稍大，使导管能暂时固定在扁平针尖4290上；扁平针尖4290上设置两扁平面4291，扁平面4291能使导管在需要脱离导管固定针429时更加容易。As shown in Figure 12 and Figure 13, a flat needle point 4290 is set on the catheter fixing needle 429, and the diameter of the flat needle point 4290 is slightly larger than the inner diameter of the catheter, so that the catheter can be temporarily fixed on the flat needle point 4290; two flat surfaces 4291 are set on the flat needle point 4290, The flattened surface 4291 makes it easier for the catheter to be disengaged from the catheter securing needle 429 when it needs to be removed.
最后，应当指出，以上实施例仅是本发明较有代表性的例子。显然，本发明不限于上述实施例，还可以有许多变形。凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰，均应认为属于本发明的保护范围。Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above-mentioned embodiments, and many variations are possible. All simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention shall be deemed to belong to the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610570918.9ACN106064293B (en) | 2016-07-20 | 2016-07-20 | Adjusting box feeding mechanism |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610570918.9ACN106064293B (en) | 2016-07-20 | 2016-07-20 | Adjusting box feeding mechanism |
| Publication Number | Publication Date |
|---|---|
| CN106064293Atrue CN106064293A (en) | 2016-11-02 |
| CN106064293B CN106064293B (en) | 2024-02-13 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610570918.9AExpired - Fee RelatedCN106064293B (en) | 2016-07-20 | 2016-07-20 | Adjusting box feeding mechanism |
| Country | Link |
|---|---|
| CN (1) | CN106064293B (en) |
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| JPH10151202A (en)* | 1996-11-25 | 1998-06-09 | Sumitomo Bakelite Co Ltd | Trocar catheter |
| CN2447308Y (en)* | 2000-09-27 | 2001-09-12 | 林俊雄 | Positioning sleeves for coiling tubes of flexible open-web materials |
| CN2538356Y (en)* | 2002-03-13 | 2003-03-05 | 吴丽平 | Disposable transfusion system |
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| CN201949013U (en)* | 2011-01-28 | 2011-08-31 | 天津华鸿科技有限公司 | Disposable sterile blood taking needle |
| CN202212982U (en)* | 2011-08-22 | 2012-05-09 | 大连联合高分子材料有限公司 | Plastic hose cutter |
| CN102867639A (en)* | 2012-09-25 | 2013-01-09 | 济南济变志亨电力设备有限公司 | Coil pouring pipe fixing device |
| CN102974998A (en)* | 2012-12-17 | 2013-03-20 | 梁启明 | Inserting and overturning device for flow stopping clip of medical catheter |
| CN202846416U (en)* | 2012-09-30 | 2013-04-03 | 成都飞机工业（集团）有限责任公司 | Heat treatment locator for conduit port |
| CN203197826U (en)* | 2013-03-12 | 2013-09-18 | 合肥亿讯机电技术有限责任公司 | Threaded pipe guiding device |
| CN203227111U (en)* | 2013-04-09 | 2013-10-09 | 山东威高集团医用高分子制品股份有限公司 | Disposable infusion set spike |
| CN203900497U (en)* | 2014-04-29 | 2014-10-29 | 宁国市日格美橡塑制品有限公司 | Single-blade hose processing equipment |
| CN204431311U (en)* | 2014-12-13 | 2015-07-01 | 宁国市日格美橡塑制品有限公司 | A kind of high accuracy flexible pipe process equipment |
| CN204584655U (en)* | 2015-03-19 | 2015-08-26 | 玉环迪元自动化设备有限公司 | The governor body of medical Transfusion device and the assemble mechanism of conduit |
| CN105149944A (en)* | 2015-09-30 | 2015-12-16 | 迈得医疗工业设备股份有限公司 | Assembly device and assembly method for a medical accessory |
| CN204910293U (en)* | 2015-07-28 | 2015-12-30 | 潘阿海 | Transfusion system lower extreme line kludge |
| CN206123045U (en)* | 2016-07-20 | 2017-04-26 | 梁启明 | Adjusting box feed mechanism |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10151202A (en)* | 1996-11-25 | 1998-06-09 | Sumitomo Bakelite Co Ltd | Trocar catheter |
| CN2447308Y (en)* | 2000-09-27 | 2001-09-12 | 林俊雄 | Positioning sleeves for coiling tubes of flexible open-web materials |
| CN2538356Y (en)* | 2002-03-13 | 2003-03-05 | 吴丽平 | Disposable transfusion system |
| CN200987784Y (en)* | 2006-08-24 | 2007-12-12 | 杭州朗索医用消毒剂有限公司 | Radio frequency electrode supporting device |
| CN201949013U (en)* | 2011-01-28 | 2011-08-31 | 天津华鸿科技有限公司 | Disposable sterile blood taking needle |
| CN202212982U (en)* | 2011-08-22 | 2012-05-09 | 大连联合高分子材料有限公司 | Plastic hose cutter |
| CN102867639A (en)* | 2012-09-25 | 2013-01-09 | 济南济变志亨电力设备有限公司 | Coil pouring pipe fixing device |
| CN202846416U (en)* | 2012-09-30 | 2013-04-03 | 成都飞机工业（集团）有限责任公司 | Heat treatment locator for conduit port |
| CN102974998A (en)* | 2012-12-17 | 2013-03-20 | 梁启明 | Inserting and overturning device for flow stopping clip of medical catheter |
| CN203197826U (en)* | 2013-03-12 | 2013-09-18 | 合肥亿讯机电技术有限责任公司 | Threaded pipe guiding device |
| CN203227111U (en)* | 2013-04-09 | 2013-10-09 | 山东威高集团医用高分子制品股份有限公司 | Disposable infusion set spike |
| CN203900497U (en)* | 2014-04-29 | 2014-10-29 | 宁国市日格美橡塑制品有限公司 | Single-blade hose processing equipment |
| CN204431311U (en)* | 2014-12-13 | 2015-07-01 | 宁国市日格美橡塑制品有限公司 | A kind of high accuracy flexible pipe process equipment |
| CN204584655U (en)* | 2015-03-19 | 2015-08-26 | 玉环迪元自动化设备有限公司 | The governor body of medical Transfusion device and the assemble mechanism of conduit |
| CN204910293U (en)* | 2015-07-28 | 2015-12-30 | 潘阿海 | Transfusion system lower extreme line kludge |
| CN105149944A (en)* | 2015-09-30 | 2015-12-16 | 迈得医疗工业设备股份有限公司 | Assembly device and assembly method for a medical accessory |
| CN206123045U (en)* | 2016-07-20 | 2017-04-26 | 梁启明 | Adjusting box feed mechanism |
| Publication number | Publication date |
|---|---|
| CN106064293B (en) | 2024-02-13 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | Granted publication date:20240213 | |
| CF01 | Termination of patent right due to non-payment of annual fee |