技术领域：Technical field:
本发明属于纺织机械技术领域，特别涉及一种经编机花型进度跟踪和控制装置及控制方法。The invention belongs to the technical field of textile machinery, in particular to a warp knitting machine pattern progress tracking and control device and control method.
背景技术：Background technique:
随着经编机数字化程度的提高，经编织物花型的长宽和复杂度也在提高，生产人员检查经编机上所编织花型正确性的难度加大。With the improvement of the digitalization of warp knitting machines, the length, width and complexity of warp knitting patterns are also increasing, and it is more difficult for production personnel to check the correctness of patterns knitted on warp knitting machines.
生产人员传统上是打印花型图，与经编机上织物进行对比。打印的花型不能按照需要缩放大小、移动位置，且较大的花型需要打印更多图片，浪费资源且操作麻烦，容易判断错误。Production personnel traditionally print patterns to compare with the fabric on the warp knitting machine. The printed pattern cannot be scaled or moved as required, and larger patterns need to print more pictures, which wastes resources and is cumbersome to operate, and it is easy to make mistakes in judgment.
公开于该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解，而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。The information disclosed in this Background section is only for enhancing the understanding of the general background of the present invention and should not be taken as an acknowledgment or any form of suggestion that the information constitutes the prior art that is already known to those skilled in the art.
发明内容：Invention content:
本发明的目的在于提供一种经编机花型进度跟踪和控制装置及控制方法，从而克服上述现有技术中的缺陷。The purpose of the present invention is to provide a warp knitting machine pattern progress tracking and control device and control method, thereby overcoming the above-mentioned defects in the prior art.
为实现上述目的，本发明提供了一种经编机花型进度跟踪和控制装置，包括：主轴传感器、数据采集卡、工业计算机、触摸显示屏、驱动机构；所述主轴传感器设置在经编机主轴上，用于检测主轴的转动位置；所述数据采集卡设置在工业计算机主板上，用于采集主轴传感器的信号；所述工业计算机通过数据线与驱动机构连接，用于分析采集卡的数据，向驱动机构发送控制命令；所述触摸显示屏通过数据线与工业计算机连接，用于以图形化方式向用户显示信息，接收用户的操作，并将操作信息发送至工业计算机；所述驱动机构与经编机梳栉连接，用于驱动经编机梳栉的位置。In order to achieve the above object, the present invention provides a warp knitting machine pattern progress tracking and control device, including: a main shaft sensor, a data acquisition card, an industrial computer, a touch display screen, and a driving mechanism; the main shaft sensor is arranged on the warp knitting machine On the main shaft, it is used to detect the rotational position of the main shaft; the data acquisition card is arranged on the main board of the industrial computer, and is used to collect the signal of the main shaft sensor; , sending control commands to the drive mechanism; the touch display screen is connected to the industrial computer through a data line, and is used to display information to the user in a graphical manner, receive the user's operation, and send the operation information to the industrial computer; the drive mechanism It is connected with the bar of the warp knitting machine and used to drive the position of the bar of the warp knitting machine.
一种经编机花型进度跟踪和控制装置的控制方法，其步骤为：A control method for a warp knitting machine pattern progress tracking and control device, the steps of which are:
(1)主轴传感器实时监测主轴的转动位置，将转动位置信息传输至数据采集卡；(1) The spindle sensor monitors the rotation position of the spindle in real time, and transmits the rotation position information to the data acquisition card;
(2)数据采集卡根据收到的转动位置信息，判断当前横列是否需要增加，并将当前横列值传输至工业计算机；(2) The data acquisition card judges whether the current row needs to be increased according to the received rotation position information, and transmits the current row value to the industrial computer;
(3)工业计算机根据编织工艺绘制花型图案，并将收到的当前横列值以颜色或标志的形式标注在花型图案上，同时以数字形式显示当前横列值；(3) The industrial computer draws the flower pattern according to the weaving process, and marks the received current row value on the pattern pattern in the form of color or logo, and displays the current row value in digital form;
(4)在触摸显示屏上设置目标横列值，触摸显示屏将目标横列值发送至工业计算机；(4) Set the target row value on the touch screen, and the touch screen will send the target row value to the industrial computer;
(5)工业计算机根据编织工艺计算执行到目标横列值时驱动机构需要的运动量，工业计算机将运动量传输到所述驱动机构；(5) According to the knitting process, the industrial computer calculates the amount of motion required by the driving mechanism when the target course value is reached, and the industrial computer transmits the amount of motion to the driving mechanism;
(6)驱动机构带动经编机梳栉执行收到的运动量。(6) The driving mechanism drives the bar of the warp knitting machine to perform the received motion.
优选地，上述技术方案中，步骤(4)中，在触摸显示屏上点击花型不同位置设置目标横列值或者以数字形式输入目标横列值。Preferably, in the above technical solution, in step (4), click on different positions of the pattern on the touch screen to set the target course value or input the target course value in digital form.
与现有技术相比，本发明具有如下有益效果：Compared with the prior art, the present invention has the following beneficial effects:
触摸显示屏允许多点触摸，可以放大缩小，上下左右移动花型图案，无需打印更多图片，减少了资源的浪费；触摸显示屏允许输入数字设置目标横列值，操作简单方便，降低了判断失误的概率。The touch screen allows multi-touch, which can zoom in and out, and move the pattern up and down, left and right, without printing more pictures, which reduces the waste of resources; the touch screen allows inputting numbers to set the target row value, which is simple and convenient to operate and reduces the misjudgment The probability.
附图说明：Description of drawings:
图1为本发明经编机花型进度跟踪和控制装置的结构示意图；Fig. 1 is a schematic structural view of the warp knitting machine pattern progress tracking and control device of the present invention;
图2为本发明触摸显示屏的显示界面示意图；Fig. 2 is a schematic diagram of the display interface of the touch display screen of the present invention;
附图标记为：1-主轴、2-主轴传感器、3-数据采集卡、4-工业计算机、5-触摸显示屏、6-驱动机构。Reference signs are: 1-spindle, 2-spindle sensor, 3-data acquisition card, 4-industrial computer, 5-touch screen, 6-driving mechanism.
具体实施方式：detailed description:
下面对本发明的具体实施方式进行详细描述，但应当理解本发明的保护范围并不受具体实施方式的限制。Specific embodiments of the present invention are described in detail below, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
除非另有其它明确表示，否则在整个说明书和权利要求书中，术语“包括”或其变换如“包含”或“包括有”等等将被理解为包括所陈述的元件或组成部分，而并未排除其它元件或其它组成部分。Unless expressly stated otherwise, throughout the specification and claims, the term "comprise" or variations thereof such as "includes" or "includes" and the like will be understood to include the stated elements or constituents, and not Other elements or other components are not excluded.
如图1所示，一种经编机花型进度跟踪和控制装置的控制方法，其步骤为：As shown in Fig. 1, a kind of control method of warp knitting machine pattern progress tracking and control device, its steps are:
(1)主轴传感器2实时监测主轴1的转动位置，将转动位置信息通过网线传输至数据采集卡3；(1) The main shaft sensor 2 monitors the rotational position of the main shaft 1 in real time, and transmits the rotational position information to the data acquisition card 3 through the network cable;
(2)数据采集卡3根据收到的转动位置信息，判断当前横列是否需要增加，并将当前横列值传输至工业计算机4；(2) The data acquisition card 3 judges whether the current row needs to be increased according to the received rotation position information, and transmits the current row value to the industrial computer 4;
(3)工业计算机4对采集数据进行验证，判断是否正确，如果正确则将采集数据加入到计算当前横列的流程中，如果不正确则丢弃采集数据并进行异常处理，工业计算机4根据编织工艺绘制花型图案，并将收到的当前横列值以颜色或标志的形式标注在花型图案上，同时通过数据线传输给触摸显示屏5以数字形式显示当前横列值；(3) The industrial computer 4 verifies the collected data, and judges whether it is correct. If it is correct, the collected data is added to the flow process of calculating the current row, and if it is not correct, the collected data is discarded and abnormal processing is performed. The industrial computer 4 draws according to the weaving process Flower pattern, and the received current row value is marked on the flower pattern in the form of color or logo, and is transmitted to the touch display screen 5 through the data line to display the current row value in digital form;
(4)在触摸显示屏5上设置目标横列值，触摸显示屏5将目标横列值发送至工业计算机4；(4) target row value is set on the touch screen 5, and the touch screen 5 sends the target row value to the industrial computer 4;
(5)工业计算机4校验目标横列的正确性，如果不正确则反馈给用户，提示重新输入，如果正确则工业计算机4根据编织工艺计算执行到目标横列值时驱动机构6需要的运动量，工业计算机4将运动量传输到所述驱动机构6；(5) Industrial computer 4 checks the correctness of the target course, if it is not correct, it will feed back to the user, prompting to re-enter, if it is correct, the industrial computer 4 calculates the amount of motion required by the drive mechanism 6 when the target course value is executed according to the knitting process, industrial The computer 4 transmits the amount of motion to the driving mechanism 6;
(6)驱动机构6带动经编机梳栉执行收到的运动量。(6) The driving mechanism 6 drives the bar of the warp knitting machine to perform the received motion.
如图2所示，显示界面上有花型图案的缩略图，使用深颜色标识已经生产的部分，使用浅颜色标识等待生产的部分。显示界面上还有文本框，用于显示该花型图案总横列数和当前横列数。显示界面上还有设置按钮，用于设置目标横列。显示界面上使用手指多点触摸，可以缩小放大图像。As shown in Figure 2, there are thumbnails of flower patterns on the display interface, using dark colors to identify the parts that have been produced, and using light colors to identify the parts that are waiting to be produced. There is also a text box on the display interface, which is used to display the total row number and the current row number of the pattern. There is also a setting button on the display interface, which is used to set the target row. Use finger multi-touch on the display interface to zoom in and out of the image.
前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式，并且很显然，根据上述教导，可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本发明的特定原理及其实际应用，从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. These descriptions are not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain the specific principles of the invention and its practical application, thereby enabling others skilled in the art to make and use various exemplary embodiments of the invention, as well as various Choose and change. It is intended that the scope of the invention be defined by the claims and their equivalents.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610436830.8ACN106054793A (en) | 2016-06-17 | 2016-06-17 | Pattern progress tracking and controlling device and controlling method for warp knitting machine |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610436830.8ACN106054793A (en) | 2016-06-17 | 2016-06-17 | Pattern progress tracking and controlling device and controlling method for warp knitting machine |
| Publication Number | Publication Date |
|---|---|
| CN106054793Atrue CN106054793A (en) | 2016-10-26 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610436830.8APendingCN106054793A (en) | 2016-06-17 | 2016-06-17 | Pattern progress tracking and controlling device and controlling method for warp knitting machine |
| Country | Link |
|---|---|
| CN (1) | CN106054793A (en) |
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| CN114801527A (en)* | 2022-05-31 | 2022-07-29 | 江南大学 | Ink-jet printing control system and method |
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| RJ01 | Rejection of invention patent application after publication | Application publication date:20161026 | |
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