Summary of the invention
It is an object of the invention to provide the method for producing smoke creating goods, it is the most sharpIt is managed with conventional manufacturing techniques, reduces material cost, and production has hypotoxicity thingThe smoke creating goods of matter release.It is further an object that provide a kind of smoke creatingGoods, it discharges less toxicant, and its production can have above-mentioned advantage.Finally,The present invention relates to the purposes of smoke creating goods, or the purposes of the goods produced according to the method.
This purpose is that the method for the feature by having claim 1 realizes.
The method being used for producing smoke creating goods according to the present invention comprises the following steps:
A () prepares the sheet material of reconstituted tobacco materials,
B this sheet material is cut into chip by (),
C () adds viscosity flavouring agent to tobacco-containing material,
D () produces the continuous tobacco rod including chip, be enclosed in by tobacco rod in volume bag with shapeBecome to roll up bag (closing) bar continuously, and cut into single bar part by rolling up bag bar continuously.
Side according to the present invention utilizes the sheet material of reconstituted tobacco materials, produces smoke creating goods.This sheet material is made up of cabo, crumbled tobacco, tobacco powder or other garbage.This production is preferablyCarry out with the method used for reference from papermaking, slurry methods or milling method.These methods are extremelyRipe and safe.Use reconstituted tobacco important advantage be, can reduce tar and otherToxicant percentage ratio in medicated cigarette.Examination shows, tar in reconstituted tobacco materials hundredProportion by subtraction is less by 60% than tar percentage ratio in conventional tobacco material.Additionally, use reconstituted tobaccoMaterial can stablize the quality of smoke creating goods, and reason is, produces at reconstituted tobacco materialsDuring process, the different quality of material therefor is balanced.It addition, for smoke creating goodsThe garbage recycling of the tobacco leaf production produced is all favourable in economy and ecology.AnotherAdvantage is, reconstituted tobacco has low-density, high porosity and well flammable, and it is filled outFilling content can be higher than the tobacco-containing material that Nicotiana tabacum L. side-product directly adds to smoke creating goods.Thus, it is possible to reduction manufacturing cost, and competitiveness can be improved.Viscosity flavouring agent improvesTaste.Viscosity flavouring agent is preferably syrup or another kind of sugar products.Syrup adds Nicotiana tabacum L. toIn, as wetting agent and flavouring agent, for the medicated cigarette in Indonesia market.Due to gluing of additiveProperty so that the continuous print reconstituted tobacco sheet material being loaded with syrup will not be able to carry out processing or non-Often it is difficult to process.Thus, the present invention provides and is loaded with syrup or another kind of viscosity flavouring agentReconstituted tobacco materials chopping process.The routine with suction bar belt conveyer and pruning dish is dividedFilter assembler during orchestration unit, bar preparing device and medicated cigarette produce may be used for smog lifeBecome the production of goods.Thus, it is possible to the very first time utilizes the advantage of reconstituted tobacco materials, it is used forThe smog that can easily control technically forms the production of the high-volume output of goods, this cigaretteMist forms goods and has the viscosity flavouring agent being generally used for Indonesia's medicated cigarette.Additionally, due to big tableFace, the chip of reconstituted tobacco materials is conducive to tobacco-containing material to load flavouring agent and the evaporation of smog.Due to low-density and the high porosity of chip, flavouring agent can the most wellEvaporation.Due to low temperature, without generating harmful products of combustion.Thus, with particularly effectiveMode avoids toxicity on inhalation material.Additionally, viscosity flavouring agent can aid in consolidating of bar sectionFixed or stable accordingly, and contribute to preventing chip from falling outside the end of bar section.To this end,By the density of tobacco of the increase on end, the head of bar section is strengthened.
For the production of reconstituted tobacco materials, can use conventional equipment, these conventional equipments are usedThe production producing or being respectively used in paper industry in reconstituted tobacco materials.In order to by sheetMaterial is cut into chip, it is possible to use conventional tobacco cutting machine.Smog is formed to the production of goods,Can use the cigarette machine of routine, it includes dispenser unit, bar preparing device and filter assemblingDevice.
According to one embodiment of present invention, the preparation of reconstituted tobacco materials sheet material includes following stepRapid: tobacco-containing material to be crushed to fine grain size, and utilizes the method learnt from papermakingSheet material is prepared by the tobacco-containing material pulverized.
According to other embodiments, the tobacco-containing material being processed into reconstituted tobacco materials includes following one-tenthOne or more in Fen: cabo, crumbled tobacco, tobacco powder or other tobacco by-products.
Add according to the other embodiments of method, flavouring agent and/or wetting agent and/or other dispensingTo tobacco-containing material, reconstituted tobacco materials sheet material is made up with dispensing of tobacco-containing material.
According to preferred embodiment, syrup and/or sucrose and/or other sugar products and/or saccharin orOther artificial sweetener and/or Flos Caryophylli and/or Oleum Caryophylli and/or other Flos Caryophylli product and/or glycerolAnd/or other wetting agent, it is added to flavouring agent.Preferably, syrup and/or sucrose and/or saccharinIt is added to viscosity flavouring agent.
According to other embodiments, for cutting the tobacco cutting machine of Nicotiana tabacum L. for by reconstituted tobacco sheetsMaterial is cut into chip.It is preferably used and is suitable for cutting cabo, Nicotiana tabacum L. and the tobacco cutting machine of Flos Caryophylli.
According to other embodiments, the size of chip equals or exceeds the cigarette being generally employed to produce medicated cigaretteThe size of grass fiber.
According to another embodiment, a length of 10 to the 20mm of chip, the width of chip is0.5 to 2.0mm.
According to other embodiments, the chip of sheet material cutting it is dried.
According to other embodiments, tobacco dryers is used for being dried by the chip of sheet production.ConventionalTobacco dryers may be used for this purpose.
Chip is added to according to other embodiments, flavouring agent and/or wetting agent and/or other dispensingIn.Viscosity flavouring agent and/or another kind of Flos Caryophylli product are preferably added in chip.Syrup and/Or sucrose and/or another kind of sugar products and/or saccharin and/or another kind of artificial sweetener and/orOleum Caryophylli is preferably added in chip.Thus improve the taste of medicated cigarette.By means of conventional perfume (or spice)Cigarette machine can easily process tacky chip.Flavouring agent is preferably carried out after chip is driedAdd.Alternatively or additionally, flavouring agent can be at the sheet material of reconstituted tobaccoProduction process during be added.
According to preferred embodiment, continuous tobacco rod only includes being cut by reconstituted tobacco materials sheet materialThe chip become.According to another embodiment, continuous tobacco rod is except including by reconstituted tobacco materialsOutside the chip that sheet material cuts into, also include tobacco-containing material fiber.According to other embodiments, evenContinuous tobacco rod includes tobacco leaf fiber.This embodiment can improve the taste of smoke creating goods.
According to other embodiments, continuous tobacco rod is produced by the chip of at least 50%.Tobacco shredBar is preferably produced by the chip of at least 95%, is most preferably produced by the chip of 100%Form.According to other embodiments, the other parts of continuous tobacco rod are at least in part by Nicotiana tabacum L. materialMaterial fiber is constituted.
According to other embodiments, bar section utilizes in cigarette machine or in combination of filters deviceHollow pipe and filter plug are combined.To this end it is possible to use, the cigarette machine of routine or combination of filtersDevice.The assembly of bar section, hollow pipe and filter plug is the bar of segmentation, and is also smog simultaneouslyGenerate goods.
Additionally, the smoke creating goods that this purpose is the feature by having claim 14 come realExisting.
Smoke creating goods according to the present invention have the volume bag around filler, and filler includes reproducingThe chip that tobacco-containing material sheet material cuts into, wherein viscosity flavouring agent adds in tobacco-containing material.
Smoke creating goods have the explanation of the method above in association with the present invention and having of describing in detailProfit characteristic.Viscosity flavouring agent improves the taste of goods.
According to other embodiments, tobacco-containing material include Flos Caryophylli and/or Oleum Caryophylli and/or saccharin and/orOther flavouring agent and/or glycerol and/or wetting agent.
According to other embodiments, filler only include by reconstituted tobacco materials sheet material cut into brokenBits.According to another embodiment, filler is except including being cut into by reconstituted tobacco materials sheet materialOutside chip, also include tobacco-containing material fiber.According to other embodiments, filler includes that Nicotiana tabacum L. is fineDimension.
According to other embodiments, smoke creating goods include hollow pipe and filter, wherein fillerIt is arranged in an end of hollow pipe, and filter is arranged in another end of hollow pipe,Filler rolled up encirclement around, hollow pipe and filter plug be attached volume surround around, wherein Addon Volume surround aroundA part for volume bag.
Finally, the present invention relates to the smog produced according to the method for in claim 1 to 13 oneGenerate goods or utilize heating according to the smoke creating goods of in claim 14 to 16 oneThe purposes of device, the chip that wherein heater is designed to heat in medicated cigarette is to generate smog.
According to other embodiments, heater is designed in order to chip to be heated to 200 ° extremelyTemperature in the range of 400 DEG C, is preferably heated to the temperature of about 375 DEG C.
According to the other embodiments of purposes, heater is electric heater.
A kind of segmentation bar comprising tobacco-containing material of offer, heating are providedDevice is for comprising the bar of tobacco-containing material, and this segmentation bar just can produce with less labour force.ThisOutward, it is provided that for the method producing segmentation bar.
This purpose is to realize by having the segmentation bar of following characteristics.
The sections containing at least one tobacco-containing material, tube coupling is included for generating the segmentation bar of smogSection and solid sections.
Sections containing at least one tobacco-containing material is used for and smoker heated at tobacco-containing materialMouth end produces during smoking smog.Tube segment is preferably used to cool down the heating being loaded with smogAir, and be used in generate smog bar there is size easily.Solid sections is preferablyIt is used for the air filtered and cooling is loaded with smog further.
Only include three sections due to bar, thus decrease input of labor, and promoteThere is producing the most efficiently of high productive capacity.
Any assembly of segmentation bar and follow-up according to the basis any one of claim 1 to 20Inventive embodiment is also the theme of the application.
According to an embodiment, solid sections includes at least one filter plug, it preferably includes by vinegarAt least one filter plug that acid fibre bundle is made, or double filter is filled in or three filter plugs.Thus can obtainObtain the best filter effect.
According to another embodiment, solid sections is formed so that draw resistance is set in 80 by itTo 130mmWG, preferably in the range of 80 to 105mmWG, preferablyGround is in the range of 85 to 100mmWG.
Thus this relates to the draw resistance of system when bar is inserted in heater.It hereby is obtained that,The system draw resistance of heater and bar is close to the draw resistance of cigarettes.
According to other embodiments, solid sections include at least one filter plug, this filter plug have containingThe element of one or more flavouring agents, this element is shaped like capsule or cylinder or taperOr the volume portion of ellipse.Element containing flavouring agent improves the taste of bar.
According to other embodiments, the temperature limiting of hot gas is 30 DEG C to 40 DEG C by solid sections.Therefore, the temperature of temperature and the gas of the mouth end leaving cigarettes of the gas of mouth end is leftSpend identical.
According to other embodiments, solid sections realizes being loaded with the ventilation of the air of smog, wherein shouldVentilating and realized by 8 to 30 holes, the diameter of this some holes is preferably 0.05 to 0.2mm,Being preferably 0.1mm, its mesopore is by means of laser beam, by means of discharging or being mechanically formed atIn solid sections.By this some holes, the auxiliary air added in the air being loaded with smog is being inhaledIt is inhaled into during cigarette.
According to other embodiments, solid sections is by providing extra air to set load to smogHaving the temperature of the air of smog, the most extra air is by around 8 to 30 holes of heater peripheryRealizing, the diameter of this some holes is preferably 0.1 to 0.5mm, it is therefore preferable to 0.25mm.LogicalCross auxiliary air, it is possible to particularly effectively reducing the temperature of the air being loaded with smog, this temperature is excellentSelection of land is in the range of 30 DEG C to 40 DEG C.
According to other embodiments, the wall thickness of tube segment is 1.3 to 2.5mm, and/or tube segmentExternal diameter is 5.2 to 8.5mm.The air being loaded with smog being derived from tube segment the highestThe cooling of effect.
According to other embodiments, baccy fiber that the sections containing tobacco-containing material is comprised or reproduceThe density of Nicotiana tabacum L. is 0.1 to 0.4mg/mm3。
According to other embodiments, the sections containing tobacco-containing material has in inserting capillary tubePortion's hollow pipe.In the case of not damaging segmentation bar, thus promote the insertion of capillary tube.
Additionally, this purpose is to be realized by the method with following characteristics.
The method being used for producing the segmentation bar containing tobacco-containing material according to the present invention includes following stepRapid:
A pipe is divided into long tube by (), filter is divided into long filter by (b),
C long tube is become continuous strip with long combination of filters by (), wherein long tube and long filter are each otherIt is alternately arranged,
D () paper using surrounds this continuously,
E the bar that paper using is surrounded is cut into the long assembly by long tube by (),
(f) long assembly be correspondingly divided in the middle of long tube have in centre respectively one longFilter and there is the assembly of short tube in end,
G () is by by continuous tobacco material strips and the continuous strip made around this continuous cigarette paperCut into single strip,
H each strip is divided into two bars by (),
I two bars are pushed open by (),
J assembly is inserted between two bars by (),
(k) by continuous tipping paper web cut growth tipping paper,
L long tipping paper is placed by () around the neighboring edge of assembly and bar, and and assemblyGluing with the neighboring edge of bar, and
M () is by assembly and bond to adjacent strip thereon and be divided into by long filter and includingThe segmentation bar of tobacco-containing material.
The method according to the invention is particularly efficient, and can have the highest output numberAmount.The method can utilize regular machinery to produce medicated cigarette.
For produce the method for segmentation bar any assembly and follow-up according to claim 1 toEmbodiments of the invention any one of 20 are also the themes of the application.
According to an embodiment, the raw-material pipe of conduct listed in step (a) is by non-rolling vinegarAcid fiber is made.
According to other embodiments, the raw-material filter of conduct listed in step (b) is by vinegarAcid fiber is made.
According to other embodiments, after assembly is inserted between two bars, two bars againstAdvance in the end of assembly.
According to other embodiments, tipping paper web is provided with cold glue, and is provided with the length of cold glueTipping paper is arranged around the edge of bar section near assembly.
Further object is that the heating that a kind of bar for tobacco containing materials is providedDevice, it heats tobacco-containing material while avoiding heat loss, prevents bar card on the heaters, andAnd in bar, need not extra heater.Additionally, a kind of system should be obtained in that, this isSystem includes the bar of heater and tobacco containing materials, and this heater is in the bar of tobacco containing materialsGenerate smog.
This purpose is to realize by having the heater of following characteristics.
The heater being used for generating smog in the bar of tobacco containing materials according to the present invention includes:Receiving portion, at least one part of bar is inserted in this receiving portion；Heating element heater, it is usedIn adding hot-air；And pipeline, its at bar when being inserted in receiving portion at least partiallyGuide by the air of heating element heats.
The air outside heater fire-bar according to the present invention, and the air of heating is guidedTo being inserted in the bar in receiving portion.Avoid heat loss.Air is dispersed in Nicotiana tabacum L. material in barIn material, and tobacco-containing material is uniformly heated so that smog is released equably from whole tobacco-containing materialPut.The release of toxicant is avoided by uniformly heating.Because being delivered to the heat of tobacco-containing materialIt is not directly from heating element heater, but via the air of heating, so avoiding heating unitThe adhesion of part.Additionally, bar is not provided with the parts of heater, similar carbonaceous fuel element orConductive particle.Thus avoid smoker and suck the combustion of the oxidation unit being combined in smoking productBurn gas.
Any assembly of heater and follow-up according to the basis any one of claim 1 to 20Inventive embodiment is also the theme of the application.
According to an embodiment, heater has piercing elements, when at least one part of bar is insertedWhen entering in receiving portion, this piercing elements is penetrated in bar, and wherein piercing elements is provided with pipelineOutlet, and when piercing elements has been penetrated in bar, this outlet is arranged in bar.ShouldEmbodiment has the advantage that, the air of heating is the most directed by piercing elementsIn bar.Piercing elements can realize being uniformly distributed of air via tobacco-containing material.Additionally, wearMaterial can be maintained in receiving portion by element thoroughly.The temperature of piercing elements can be substantially less than skyThe temperature of gas, thus avoid tobacco-containing material and sticks in piercing elements.Utilize the air of heatingRinse piercing elements to be also possible to prevent tobacco-containing material and be attached in piercing elements.According to anotherEmbodiment, pipe ends in the outside of bar, such as, terminates at the end relative with mouth end,The air making heating can enter in bar in end.
According to other embodiments, heater is physical heating element.According to preferred embodiment, addThermal element is electrical heating elements, such as resistance heater.
According to another embodiment, heating element heater is chemical heat element, aoxidizes dress specificallyPut or correspondingly for combustible heat source.If it is necessary to chemical heat element by conductive wall withPipeline is separately so that air is heated in the duct, and burning gases will not enter in air.
According to other embodiments, heating element heater generates hot gas.Hot gas can be strengthened airHeat transfer.
According to other embodiments, pipeline includes one or more capillary tube.In capillary tube, emptyGas can be uniformly heated, and they can be delivered to bar from capillary tube equably.ForThis, each capillary tube preferably has outlet, and air enters bar from this outlet.Additionally, it is everyIndividual capillary tube can be particularly easy to penetrate this, without making bar deform.
According to other embodiments, carrier pipe is provided with pin end.Pin end is easy to capillary tube notIt is penetrated in bar in the case of making bar deformation.
According to other embodiments, the direction of insertion that capillary tube and bar are inserted in receiving portion is abreastExtend.Hereby being obtained that, period in bar is inserted into receiving portion, capillary tube penetrates this.Alternatively, the direction of insertion that capillary tube and bar are inserted in receiving portion is prolonged abreastStretch.Capillary tube can be securely seated in receiving portion, and when it is inserted in receiving portionObliquely cut in bar.Alternatively, capillary tube is only inserted into appearance at barIt is inserted in this after receiving in portion.In this embodiment, bar is securely fixed in receiving especiallyIn portion.
According to other embodiments, outlet includes at least one hole, is in particular at least one and walks to fourThe hole of row, its diameter is between 0.3mm to 0.8mm.If by dry hole, it is achieved that heatingAir to being distributed the most uniformly in tobacco-containing material.
According to other embodiments, hole is directed at relative to the central axis of capillary tube with acutangulating.
According to other embodiments, it is provided with nozzle or aperture rather than hole, controls air streamDynamic.Thus can realize air being favorably distributed in bar of heating.
According to other embodiments, the draw resistance (RTD) that capillary tube has is60–160mmWG.Thus it is achieved that carry out the smoking system aspirated by means of heaterThe draw resistance of product is close to the draw resistance of cigarettes.
According to other embodiments, capillary tube is made of stainless steel, and this rustless steel is coated with non-stickyLayer.Thus counteract tobacco-containing material to adhere on the capillary.According to other embodiments, whole hairThe outer layer of tubule or capillary tube is made up of adiabator.Adiabator counteracts the heating of capillary tube,And thus counteract capillary tube to adhere on tobacco-containing material.
According to other embodiments, heater controls and limits the quantity of aerosol spraying (suction), whereinThe quantity of aerosol spraying is preferably 6 to 14 aerosol sprayings, especially 11 times aerosol sprayings.To this end, according toOther embodiments, heater includes vacuum transducer, controller and valve, and its middle controller is with trueEmpty sensor and valve connect, and controller is designed in order to control valve so that due to aerosol sprayingThe air of limited amount is allowed to pass through in the case of the pressure loss obtained by vacuum transducer caused,Wherein the amount of air is preferably limited into that make to obtain can till tobacco-containing material discharges smog completelyThere are 6 to 14 aerosol sprayings, wherein can preferably have 11 aerosol sprayings for this.
According to other embodiments, heater includes: temperature sensor, the temperature in its sense pipelineDegree；And controller, it is connected with temperature sensor and heating element heater, and its middle controller will pipeThe temperature of the air in road controls in the range of certain.It hereby is obtained that, makes smog from Nicotiana tabacum L.The device of the heating of material release has uniform temperature.This temperature is preferably at 200 DEG C extremelyIn the range of 400 DEG C；More preferably 375 DEG C.
According to other embodiments, heater includes arranging vacuum transducer in the duct, controlDevice and be used for generating crepitant sound generator, its middle controller and vacuum transducer and soundGenerator connects, and controller is designed to control sound generator so that work as vacuumWhen sensor recognizes the pressure loss caused due to aerosol spraying, sound generator produces cracker.Sound during this embodiment simulation suction Indonesia's medicated cigarette, this sound is by burning Indonesia medicated cigarettePredetermined substance and cause, especially when in Flos Caryophylli smaller particle explode and Oleum Caryophylli pass throughWhen heating and discharge.
Additionally, this purpose is to be realized by the system with following characteristics.According to the present inventionSystem include the heater of aforementioned type and containing the bar of tobacco-containing material, wherein this can be insertedEnter in the receiving portion of heater.This system can be aspirated, and mainly avoids nuisance simultaneouslyThe suction of matter, and flavouring agent contained in tobacco-containing material can be utilized.Avoid heat loss andBar adheres to heater.Bar need not the heater of himself to heat tobacco-containing material.
Any assembly of system and follow-up according to this any one of claim 1 to 20Bright embodiment is also the theme of the application.
According to other embodiments, bar includes that some sections, at least one of which sections comprise Nicotiana tabacum L.Material, heats tobacco-containing material only by the air preheated by heater.Except comprisingOutside the sections of tobacco-containing material, it is also possible to there is extra sections, particularly for the joint of coolingSection and the sections of the air for filtering and heating.
According to other embodiments, bar includes at least one tobacco containing materials sections, tube segment and realityHeart sections.Tube segment is preferably used to cool down the air of the heating being loaded with smog, and solid sections is usedFilter and cool down the air being loaded with smog further.
According to other embodiments, solid sections includes at least one filter plug, it preferably includes by vinegarAt least one filter plug that acid fibre bundle is made, or double filter is filled in or three filter plugs.Thus can obtainObtain the best filter effect.
According to another embodiment, solid sections is formed so that draw resistance is set in 80 by itTo 130mmWG, preferably in the range of 120 to 130mmWG.ByThis this relate to the draw resistance of system when bar is inserted in heater.It hereby is obtained that, heatingThe system draw resistance of device and bar is close to the draw resistance of cigarettes.
According to other embodiments, solid sections include at least one filter plug, this filter plug have containingThe element of one or more flavouring agents, this element is shaped like capsule or cylinder or taperOr the volume portion of ellipse.Element containing flavouring agent improves the taste of bar.
According to other embodiments, the temperature limiting of hot gas is 30 DEG C to 40 DEG C by solid sections.Therefore, the temperature of temperature and the gas of the mouth end leaving cigarettes of the gas of mouth end is leftSpend identical.
According to other embodiments, solid sections realizes being loaded with the ventilation of the air of smog, wherein shouldVentilating and realized by 8 to 30 holes, the diameter of this some holes is preferably 0.05 to 0.2mm,Being preferably 0.1mm, its mesopore is by means of laser beam, by means of discharging or being mechanically formed atIn solid sections.By this some holes, the auxiliary air added in the air being loaded with smog is being inhaledIt is inhaled into during cigarette.
According to other embodiments, solid sections is by providing extra air to set load to smogHaving the temperature of the air of smog, the most extra air is by around 8 to 30 holes of heater peripheryRealizing, the diameter of this some holes is preferably 0.1 to 0.5mm, it is therefore preferable to 0.25mm.LogicalCross auxiliary air, it is possible to particularly effectively reducing the temperature of the air being loaded with smog, this temperature is excellentSelection of land is in the range of 30 DEG C to 40 DEG C.
According to other embodiments, the wall thickness of tube segment is 1.3 to 2.5mm, and/or tube segmentExternal diameter is 5.2 to 8.5mm.The air being loaded with smog being derived from tube segment the highestThe cooling of effect.
According to other embodiments, baccy fiber that the sections containing tobacco-containing material is comprised and/or againThe density making Nicotiana tabacum L. is 0.1 to 0.4mg/mm3。
According to other embodiments, the sections containing tobacco-containing material has in inserting capillary tubePortion's hollow pipe.In the case of not damaging bar, thus promote the insertion of capillary tube.
Further object is that a kind of reliable apparatus of offer, it has higher productionAbility and longer service life, for forming the continuous lever being made up of tacky tobacco-containing material.
This purpose is to realize by having the device of following characteristics.
The company being made up of tacky tobacco-containing material chip and/or fiber for formation according to the present inventionContinuous bar includes aspirating bar conveyer, this suction bar conveyer with the device producing smoke creating goodsThere is the continuous poriferous band of rotation, supply vacuum from this band of upper direction, in the downside of this band,Tobacco-containing material chip and/or fiber transmit along Nicotiana tabacum L. passage, it is characterised in that at least oneIndividual fluid pressure nozzle points to the downside of band, and is connected with the fluid supply under pressure.
In the case of according to assembly of the invention, band continuously or intermittently stand fromThe liquid under pressure of fluid tip (pressure liquid nozzles) under pressure, and this liquid thereby helpsNegative pressure source extracts.To this end, extra negative pressure source is preferably fed to continuous poriferous band.Alternatively or additionally, for this, use is fed to the vacuum of continuous poriferous band.From band, thus take out tacky granule and other impurity, and band is cleaned.ThusAvoid the intermittence in operation, it is achieved that high production, and increase the service life of band.Preferably, negative pressure source is applied on the side relative with the side being supplied with hydraulic fluid continuouslyMulti-well strip.Alternatively or additionally, it is attached to same side.
Preferably, band is not also shaped the company of production in the region of continuous strip by tobacco-containing materialThe cleaning of band is carried out during continuous tobacco-containing material bar.Preferably, shaping continuously away from bandThe region of the part of bar carries out the cleaning of band.Alternatively, do not give birth at deviceThe cleaning of band is carried out during producing the production process interruption of continuous tobacco material strips.
This is suitable for processing tacky baccy fiber and processes tacky device reconstituted tobacco materials brokenBits.
For forming any assembly of the device of the continuous strip of tacky tobacco-containing material and follow-upAlso it is the theme of the application according to the embodiments of the invention any one of claim 1 to 20.
According to one embodiment of present invention, exhaust hood is arranged on the top side of band, and at leastOne fluid pressure nozzle is relative, and is connected with negative pressure source.The most efficient by means of exhaust hoodFluid or corresponding dust are discharged in ground.
According to one embodiment of present invention, fluid pressure nozzle is water pressure nozzle (pressure (hydraulic) waterNozzle), and be connected with pressurized water source.Spy is realized by pressure (hydraulic) water spraying on bandDo not clean efficiently.Water is drinking water or the water of completely desalination or ultra-pure water.Additionally, cleaningAgent can be added in water.Furthermore, it is possible to first injection has the water of cleaning agent, then sprayDo not contain the water of cleaning agent.
According to preferred embodiment, this device includes one to four fluid pressure nozzle.It is preferredGround includes two fluid pressure nozzles.According to another embodiment, fluid pressure nozzle is flatSpray nozzle.According to other embodiments, fluid pressure arrangement of nozzles becomes one or more row, thisA little row and direction of transfer or correspondingly to aspirate the band direct of travel of bar conveyer vertical.According to excellentEmbodiment, fluid pressure nozzle is selected to work under the pressure of 2 to 100 bars.
According to other embodiments, at least one compressed-air atomizer (air pressure nozzle) points toThe downside of band, and be connected with compressed air source.By means of compressed air, band can haveDust is cleaned by body acupuncture, and can remove the pressurized jet fluid of residual volume from band.Thus, band is dried so that its formed suction section during not to tobacco-containing material supplyMoisture, and tobacco-containing material do not adheres to band.
Being dried for band during continuous production process by means of what compressed air was carried out of bandCleaning is especially advantageous.
According to other embodiments, device includes 3 to 25 compressed-air atomizers.Preferably haveEight compressed-air atomizers.According to other embodiments, compressed-air atomizer is arranged to one or manyIndividual row, the band direct of travel of these row and direction of transfer or correspondingly suction bar conveyer is vertical.According to preferred embodiment, the compression that compressed-air atomizer utilization is in the range of 0.1 to 10 bar is emptyGas operates.They preferably operate under the pressure of 5 to 6 bars.
According to other embodiments, surrounding air feeding mechanism is arranged in the relative with exhaust hood of bandDownside on, and be connected with surrounding air.Band can by with from surrounding air supplyThe surrounding air of device ventilates and is again dried, and can eliminate unpleasant flavouring agent.
According to other embodiments, suction hood is connected with the fan removed for dust and via two-wayValve is connected with vacuum source so that exhaust hood can be connected with the fan removed for dust alternativelyAnd be connected with vacuum source.In order to from destriping dust, the most preferably supply compressed air andDo not supply hydraulic fluid, and exhaust hood is connected with the fan removed for dust.In order to removeThe compression that tacky composition, the most preferably supply hydraulic fluid and (if applicable) are extraAir, and vacuum source is connected with exhaust hood.
According to other embodiments, two-way valve is connected with vacuum source via at least one filter.CrossFilter is used for filtering water and/or dirty Nicotiana tabacum L. and/or dust and/or air from the fluid of destripingGo out.
According to other embodiments, via for remove the filter of water and dirty Nicotiana tabacum L. with for removingThe arranged in series of the filter of dust and air, two-way valve is connected with vacuum source.
According to other embodiments, at least one fluid pressure nozzle and/or compressed-air atomizer andExhaust hood is arranged in the suction chamber of a part for band, with raw on the top side of bandBecome negative pressure.Alternatively, at least one fluid pressure nozzle and/or compressed air sprayMouth and exhaust hood are arranged in outside suction chamber.
According to other embodiments, compressed-air atomizer is arranged in liquid along the flow direction of bandDrive nozzle rear.Thus, after utilizing hydraulic fluid to rinse, being dried of band is realized.
According to other embodiments, surrounding air feeding mechanism is arranged in along the flow direction of bandAfter at least one hydraulic fluid nozzle.Thus, band is aerated after cleaning and being dried.Can realize by ventilating further being dried, and tune unpleasant on band can be reducedThe accumulation of taste substance.
Detailed description of the invention
According to Fig. 1, smoke creating goods 1 have bar section 2, and this section is filled with and reproduces cigaretteGrass material 3.Bar section 2 is by volume bag 4 winding.Here volume bag is preferably cigarette paper.
Pipe 5 is such as by acetate (the most non-volume bag acetate (NWA)) or paper systemBecome, be applied on an end of bar section 2.Filter 6 is applied to another of hollow pipe 5On individual end.Filter 6 is preferably made up of acetate.
Pipe 5 and filter 6 by the interior roll bag 7 that such as filter paper is made around and be maintained atTogether.Pipe 5, filter 6 and volume bag 4 neighboring edge by foreign volume bag 8 around.At thisIn volume bag be preferably tipping paper.Bar section 2, pipe 5 and filter 6 the most preferably keepTogether.
Smoke creating goods 1 are the bars of segmentation.
Reconstituted tobacco materials 3 produces with one of following method.
According in the nipping process of Fig. 2, supply the tobacco waste of 8 such as cabos and offal,And pulverize in first step 9.In second step 10, the material of pulverizing and bondingAgent 11 and water, spice and perfume or flavouring agent 12 mix.
In third step, mixture carries out roll-in in one roll-in 13, in the 4th step,Mixture carries out roll-in in two road roll-ins 14.The material of roll-in is carried out in the 5th step 15It is dried, and is cut into silk in ensuing 6th step 16.In the 7th step 17, cutThe silk become is balanced being dried in drying cylinder.
Finally, the silk being dried is packed in last step 18.If reconstituted tobacco materialExpect to make in the same factory producing smoke creating particulate matter, then can be omitted lastStep.
According in the pulping process of Fig. 3, the Nicotiana tabacum L. supplying such as cabo and tobacco slag 19 discardsThing.In first step 20, raw material is pulverized.In second step 21, the material of pulverizingExpect to be mixed into slurry with binding agent 22 and water, spice and perfume or corresponding flavouring agent 23.
In a third step 24, slurry is dried in flat substrate, thus forms the smooth material of solidMaterial.
In the 4th step 25, planarization material is cut into silk, and if permissible, in the 5th stepPack in 26.
Paper production method can be carried out according to the method in Fig. 4.Basic product is such as thenThe Nicotiana tabacum L. side-product of cabo, the Nicotiana tabacum L. of crushing and offal 27.
Raw material is classified in first step 28.In second step 29, the material of classificationMaterial is immersed in water 30 and (circulated in countercurrent) extraction element 31.
In third step 32, raw material extracts from mixture.It is full of the extraction of extraction of substanceFetching is put and is carried out circulated in countercurrent 31, and is fed to second step 29.
Remaining material separation becomes solid 33 and liquid 34.During adding fiber and filler 36,By solids treatment form slurry in another step 35.In paper production, at anotherStep 37 manufactures paper.
The most isolated liquid 34 is cleaned in another step 38, andConcentrate 39 at low temperatures.Then, two steps 42, additive or corresponding is added in 43Raw material 40,41.These be such as Oleum Caryophylli and/or another kind of Flos Caryophylli product and/or syrup and/orSucrose and/or another kind of sugar product and/or saccharin and/or another kind of artificial sweetener.
The paper 37 produced is saturated, and is coated with and concentrates in second step 44 and obtainThe liquid obtained.
Then, saturated and coating paper is dried, cut and air is dried, and ifOf course, pack in other step 45 is to 48.
In Nicotiana tabacum L. chipper, it is cut into chip according to the reconstituted tobacco 3 that said method produces.Such as,The KT2 type Nicotiana tabacum L. chipper of Hauni company can be used, such as European Patent PublicationDescribed in EP0872189A1.
Chip is preferably dried in tobacco dryer.It is, for example possible to use Hauni is publicThe KLD type rotary dryer of department, as described in European Patent Publication EP1929888A1.
In another step, top flavouring agent can be applied to chip that is that be dried and that shred.Top flavouring agent can be such as Oleum Caryophylli and/or another kind of Flos Caryophylli product and/or syrup and/or sugarcaneSugared and/or another kind of sugar product and/or saccharin and/or another kind of artificial sweetener.Can also applyGlycerol or another kind of wetting agent.Seasoning device, the FLT of such as Hauni company can be used for thisType atomizing seasoning rotary drum.
The further process of the tobacco fines prepared by this way is explained based on Fig. 5.
In conventional cigarette machine, by means of transporter 50 by tobacco fines 3 from the first storageDevice 49 sends out diagonally upwards.Tobacco fines 3 in screen covering is from transporter 50Upper end drops in leading axle 51.Tobacco fines 3 by means of pin and pick-up roller 52 from guidingThe bottom part of axle 51 is dispersed in the fine screen covering 53 below suction band 54.To suction bandThe top side of 54 provides negative pressure.Tobacco fines 3 on the bottom side of this suction band 54 of negative pressure-pumping,Here tobacco fines is configured to continuous tobacco rod in the channel (or corresponding tobacco-containing material is continuousBar).
On the end of suction band 54, will by means of the pruning unit 56 with pruning dish pairTobacco rod 55 is trimmed to the height limited.Pruning dish has depressed part on neighboring.They areCoordinate so that the section without depressed part of the neighboring of two pruning dishes by Nicotiana tabacum L. from tobacco rod 55Separating, and be alternately carried out, Nicotiana tabacum L. is not divided by the depressed part of two pruning dishes from tobacco rodFrom.Thus prepare the head on the end being sealed in tobacco rod.
Wind the tobacco rod 55 being continuously formed with cigarette paper in cigarette machine.To this end, from medicated cigaretteThe continuous band 58 of cigarette paper supplied by paper loader 57.
Transmit, thus on attached band 59 along the direction of transfer of tobacco rod 55 with 58Tobacco rod 55 is applied to carry 58.By means of fixed guider or fold device accordingly, carry 58Seal around this tobacco rod after tobacco rod 55 has applied.In gluing station, byIn the overlapping region with two edges of 58, cold glue is supplied in glue ejector 59.1.Then,Band 58 is compressed in seam area sealing in chamber 60, and cold glue by means of underSwim bar heater 61 and harden.Winding tobacco rod 62 leaves bar heater 61 continuously.
It follows that the microwave that has in the system of the weight for regulating winding tobacco rod 62 sensesIn the check weighing system 63 of device, measure the weight of the tobacco rod 62 of winding continuously.Connect downComing, the diameter in the system of the diameter for regulating winding tobacco rod 62 checks in system 64,Measure the diameter of the tobacco rod 62 of winding continuously.
It is bar cutter sweep 65 afterwards, winds tobacco rod 62 continuously by means of swivel knife 66 from thisBar cutter sweep cuts into single strip section 67.
Then, strip section 67 hangs down by means of transmitting the head 68 direction of transfer with tobacco rod 55Directly it is deflected into parallel strip section 67 sequence.These transmit on pickup rotary drum 69.
Each strip section 67 is accordingly divided into two bar sections 71 by means of the first cutter drum 70(tobacco rod).
Every pair of two bar sections 71 are opened separation by means of knock-out drum 72.
Above the transmission path of bar section 71, the assembly 73 of long tube 71 is from the second reservoirTwo short tubes 76 in 78 two the long filters in centre 75 being fed on both sides and on two endsIn.Assembly 73 is wound by thin paper (such as filter paper) 76 and keeps together.ItIn filter assembler combine, this filter assembler can be cigarette machine (such as Hauni" Max " type cigarette machine of company) a part.In the upper part of Fig. 6 and Fig. 7 roughlyGround, schematically show pipe 78 and the production of filter 80.Pipe 79 is preferably by means of non-Volume bag acetate (NWA) filter manufactures machine and produces, and filter 80 is by means of acetic acidEster filter manufactures machine and produces.
It is accordingly divided into long tube 74 and long filter 75 according to Fig. 7, pipe 79 and filter 80,And in combiner, it is combined into continuous strip, wherein long tube 74 and long filter 75 alternately clothPut.Bar winds by paper 78, and is divided into assembly 73 by long tube 79.
According to Fig. 5, assembly 73 is the most defeated from the second hopper 77 in the way of parallel alignmentGo out, and be accordingly divided into two half-unit or be accordingly divided into group by means of the second cutter drum 81Fit 82.The assembly 82 formed by segmentation correspondingly has long filter 75 in centre,Two ends have short hollow pipe 76.
These assemblys 81 offset relative to each other by means of alternating deposit drum 83, and byGround parallel alignment of embarking on journey after one another in centering drum 84 is arranged and is transported on this centering drum.Finally, assembly 82 is inserted into two bar sections by means of pre-assembled drum 85 on knock-out drum 72Between 71.
Tipping paper web 87 is supplied continuously from tipping paper loader 86 continuously.By means of tippingAdhesive means 88 provides cold glue to tipping paper web 87, and this cold glue is carried out in preheating device 89Heating.Then, by means of tipping paper cutter drum 90, tipping paper web 87 is cut into short connecingDress paper 91, is wound on tipping paper 91 on assembling drum 93 by means of tipping paper drum 92 and is pushed away oneThe assembly risen is placed, and around the neighboring edge placement of bar section 71.
The most gluing assembly 94 walks around the rolling rolled on hand-held heater 96Dynamic drum 95.Then, they are fed to final cutter drum 98, and phase by means of transmitting drum 97Two smoke creating goods 1 should be divided into or are correspondingly divided into the segmentation by filter 82 in groundBar.
Fig. 6 schematically shows by assembly 73 and bar section 71 article of manufacture 1.RemoveOutside the corresponding state of the preliminary product of goods 1, it also illustrate and act on device thereon.
Smoke creating goods 1 form a line and parallel alignment by means of barrel tumbler 99 so that connectDress paper 8 is correspondingly positioned on the front side in figure.
Then, by means of transmitting the transmission drum that goods are fed in laser station 101 by drum 100,The perforation for auxiliary air it is combined with in the region of tipping paper 8.
Then, goods 1 are delivered to check on drum 103 via transmitting drum 102.Here checkQuality, and the defective goods of sort out 1 by means of the final refusal drum 104 in downstream.Flawless goods 1 are crossed transmission drum 105 and transmit and sampling drum 106, also cross and leaveDrum 107, and arrive packer or enter sampling box 108.
The refusal product of sort out or the intermediate products that correspondingly fall during transmitting are via conveyer109 carry out supplying to use further.
According to Fig. 8 to 10, smoke creating goods 1 are consumed by means of heater.
According to Fig. 8, heater 110 has tubular base body 111, and this base body is at one endOn there is the insertion opening 112 for goods 1, there is air for air on an opposite endEntrance 113.In base body 111, it is disposed with capillary tube 114 concentrically.Capillary tube114 have pin end 115.Capillary tube 114 and pin end 115 are respectively arranged with radial hole 116,The inside of capillary tube 114 or correspondingly pin end 115 is connected with each other by radial hole with outside.
On the end relative with pin end 115, capillary tube 114 and funnelform those widened sections 116Connect.Those widened sections 116 is provided with entering for air on the side relative with capillary tube 114Enter opening 117.Pipeline 118 for air extends through those widened sections 116 from entering opening 117,And through capillary tube 114 until pin end 115.Heating element heater 119 is arranged in those widened sections 116In, such as resistance heating wire.
There is the capillary tube 114 of pin end 115 and those widened sections 116 and heating element heater 119 is borrowedHelp keeper (not shown) be maintained in base body 111.
Additionally, base body 111 laterally has at least one radial air openings 120.
Electrical heating elements 119 utilizes electrical energy supply device to operate, and this electrical energy supply device isSuch as battery or rechargeable battery.
Via insert opening 112 can touch from outside in base body for a part of goodsThe receiving portion 121 of 1.
According to Fig. 9, the goods 1 with bar section 2 advance through insertion opening and are inserted into appearanceReceive in portion 121 so that the capillary tube 114 with pin end 115 is penetrated into forward reconstituted tobaccoIn material 3.
Heating element heater 119 heats by means of electrical energy supply device.When smoker is at filterOn 6 during suction, air is inhaled into by goods 1 and pipeline 118 from air intake 113In base body 1.The air sucked is heated element 119 and is heated approximately to the temperature of such as 375 °Degree, and be directed in bar section 2 by pipeline 118 and hole 116.Here, heatingAir discharge smog from reconstituted tobacco materials 3.
The air of the heating with smog is delivered to the mouth of smoker by pipe 5 and filter 6.In the way through pipe 5 and filter 6, smog and air are cooled to 30 DEG C to 40 DEG CTemperature, and less desirable material is filtered from smog.During sucking, auxiliary airGoods are entered into by air vent 20 and the end of reconstituted tobacco materials 3 of base body 111In.Additionally, auxiliary air mixes through the auxiliary air hole 122 on filter 6.AuxiliaryAir is helped to contribute to the cooling of smog and air.
When goods 1 are finished, namely when reconstituted tobacco materials 3 suck in the case of no longerWhen discharging the smog of significant quantity, smoker can extract goods 1 out, and heater prepares to receiveNew goods 1.
Heater 110.1 in Figure 10 is characterized in particular in the difference of aforementioned heater, vacuumSensor 123 is connected to pipeline 118.Vacuum transducer 123 is connected with electronic controller 124.Additionally, heater 110.1 has the sound generator 125 for producing cracking sound.
Power supply is connected with controller and heater.Power supply can be alternatively via plug connection126 are attached, such as via USB port.Power supply can also take from computer, notebookComputer etc..
Heater 110.1 according to Figure 10 can be made up of some modules 127.At cylindrical baseIn a part 111.1 for portion's body 111, module 127 includes the capillary with pin end 115Pipe 114, sensor 123, controller 124, sound generator 125 and heating element heater 119.
Another module 128 including the receiving portion 128 of the part for goods 1 can be throughIt is connected to this module by gluing connection or via removably connecting (the most threaded)127.This another module 128 includes another part 111.2 of cylindrical base body, asIf fruit is suitable for, this another part is provided with auxiliary air hole.The internal diameter of this another moduleIt is adjusted to the internal diameter of goods 1.Heater 110.1 can be by the module 128 with different-diameterProduce, to use the goods 1 with various outer diameter.
Additionally, heater 110.1 can have power module, this power module can be the most logicalCross adhere to or by means of removably connect (the most threaded) and with another of module 127Individual end connects.Power module can also have a part for cylindrical base body 111, allBattery or rechargeable battery such as button cell are arranged in the portion.Power module and moduleThe connection of the electric component of 127 can be connected by plug or permanent wiring realizes.
When suction on smoker's goods 1 in being inserted into receiving portion 121, sensor 123Record negative pressure, and controller 124 controls cracker, pass through Flos Caryophylli when aspirating Indonesia's medicated cigaretteThe burning of product and such cracker would generally occur.
Additionally, controller can connect heating element heater 119 during smoking cigarettes, or inhalingEnter the period power to heating element heater 119 supply increase, the air sucked with heating.
Figure 11 and 12 shows the device for cleaning suction band 129, and it can specifically be usedIn the suction band 54 according to Fig. 1.
According to Figure 11, device 129 includes at least one water pressure nozzle 130, and this water pressure is sprayedMouth points to the downside of band 54.Additionally, it includes air pressure nozzle 131, this air pressureAt water pressure nozzle 130 rear, flow direction along band 54 points to band 54 times to nozzleSide.Additionally, it includes surrounding air supply (feeding) device 132, this surrounding air is suppliedDevice at air pressure nozzle rear along band 54 flow direction point to band 54 downside.
Preferably, using the water pressure nozzle 130 of a diameter of 0.1 to 1mm, this water pressure is sprayedMouth operates with the water pressure of maximum 100 bars.
Preferably, 1 to 4 (additionally preferably using 2) water pressure nozzle 130 is used.Water pressure nozzle 130 is preferably flat spray nozzle.Such as, trade name Delavan is usedThe flat spray nozzle of CAC.
Air pressure nozzle 131 preferably has the diameter of 0.1 to 1mm.
It is preferably used 3 to 25 (preferably 8) air pressure nozzles 131.Air pressureThe planar horizontal that power nozzle 131 can be passed on air pressure nozzle 131 relative to bandGround, arrange vertically and obliquely.Some air pressure nozzles 131 preferably differently with bundleBand 54 alignment.
Above band 54, exhaust hood 133 is arranged to and water pressure nozzle 129, air pressureNozzle 130 is relative with surrounding air feeding mechanism 132.
Air pressure nozzle 129 is connected with water pressure pump 135 via water pressure regulator 134,Water pressure pump 135 is supplied with the water from container 136.Water pressure pump 135 can produce 2 toThe water pressure of 250 bars.Water pressure regulator 134 can regulate in the range of 5 to 250 barsWater pressure.
Air pressure nozzle 130 is via air pressure regulator 137 and compressed air network 138Connect.Air pressure can be by means of air pressure regulator 137 in the scope of 0.1 to 10 barInside it is adjusted.
Surrounding air feeding mechanism 132 is e.g. towards the cover of open lower side of band 54, its warpIt is connected with surrounding air by pipeline.
Exhaust hood 133 is connected with two-way valve 140 via pipeline 139.Two-way valve 139 is in sideAbove it is connected with dust fan 141, on another side via in-line filter 142 and 143 with trueEmpty pump 144 or other vacuum source connect.
Vacuum source 144 produces the negative pressure of 100 to 500mbar relative to ambient temperature.
Filter 142 is used for removing water and dirty Nicotiana tabacum L..It is connected to water tank via outlet145。
According to Figure 12, cleaning device 129 is arranged in suction chamber 146, at bandNegative pressure is produced on the top side of 54.
Preferably, the cleaning of band 54 is intermittently performed.Preferably, 50,000 are being producedTo 1, it is cleaned after 000,000 medicated cigarette, or correspondingly corresponding to production 50,000It is cleaned after the time period of 100,000 medicated cigarettes.
Between the normal production period of inapplicable pressure (hydraulic) water, borrow when switching two-way valve 140 rightlyHelp dust fan 141 and dust and air are removed to center dust extraction unit.Use fromThe pressure (hydraulic) water of water pressure nozzle 130 is cleaned period, when switching two-way valve 140 rightlyThe suction of water etc. is carried out by means of vacuum source 144.
Can significantly extend the service life of band 54.When using cleaning device 129, bandThe shortest service life of 54 is 522,000 medicated cigarette, and the longest run time that can obtain is2,323,000 medicated cigarettes.Utilize band 54 averagely can produce Isosorbide-5-Nitrae 74,225 medicated cigarettes, byThis band is periodically cleaned in cleaning device 129.