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CN105973985A - Ultrasonic probe for nonmetallic material defect detection - Google Patents

Ultrasonic probe for nonmetallic material defect detection
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Publication number
CN105973985A
CN105973985ACN201610467230.8ACN201610467230ACN105973985ACN 105973985 ACN105973985 ACN 105973985ACN 201610467230 ACN201610467230 ACN 201610467230ACN 105973985 ACN105973985 ACN 105973985A
Authority
CN
China
Prior art keywords
piezoelectric ceramic
ceramic piece
ultrasound probe
top cover
drain pan
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610467230.8A
Other languages
Chinese (zh)
Inventor
张兴斌
房厦
吴静姝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Nuclear Power Engineering Co Ltd
Original Assignee
Central Research Institute of Building and Construction Co Ltd MCC Group
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Central Research Institute of Building and Construction Co Ltd MCC GroupfiledCriticalCentral Research Institute of Building and Construction Co Ltd MCC Group
Priority to CN201610467230.8ApriorityCriticalpatent/CN105973985A/en
Publication of CN105973985ApublicationCriticalpatent/CN105973985A/en
Pendinglegal-statusCriticalCurrent

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Abstract

The invention provides an ultrasonic probe for nonmetallic material defect detection. The ultrasonic probe comprises a shell, a piezoelectric ceramic piece and metal sheets; the shell comprises a top cover and a bottom shell; a line outlet is formed in one side of the bottom shell; the piezoelectric ceramic piece is arranged between the top cover and the bottom shell; both the upper surface and the lower surface of the piezoelectric ceramic piece are electrodes formed after silver plating and polarization treatment; the metal sheets are respectively arranged between the upper surface of the piezoelectric ceramic piece and the inner wall of the top cover and between the lower surface and the inner wall of the bottom shell; a lead is arranged on each of the metal sheets and is led out from the line outlet. By application of the invention, the ultrasonic probe can be used for performing nondestructive testing on defects inside a nonmetallic material structure.

Description

Ultrasound probe for nonmetallic materials defects detection
Technical field
The present invention relates to defect detecting technique field, particularly relate to a kind of ultrasound wave for nonmetallic materials defects detectionProbe.
Background technology
In existing nonmetallic materials (such as, concrete) Ultrasonic Nondestructive field, surpass mainly by planeThe degree of compaction situation of its inside is detected by sonic probe (transducer) from the outer surface of structure to be detected.This type of inspectionSurvey method treats the aspects such as structure and the volume of detection means self has certain requirement, such as, due to the sound of ultrasound waveField intensity can gradually decay with the increase of propagation distance, and therefore ultrasound examination has certain Validity Test distance rangeRequirement.Therefore, for the detection of nonmetallic materials (such as, concrete) inside configuration of large volume, it is difficult to applicationPlanar ultrasonic wave probe (transducer) carries out defects detection from the outer surface of structure to its inside.
Summary of the invention
In view of this, the invention provides a kind of ultrasound probe for nonmetallic materials defects detection, such that it is able toUse above-mentioned ultrasound probe that the defect of nonmetallic materials inside configuration is carried out Non-Destructive Testing.
Technical scheme is specifically achieved in that
A kind of ultrasound probe for nonmetallic materials defects detection, including: shell, piezoelectric ceramic piece and sheet metal;
Described shell includes top cover and drain pan;The side of described drain pan is provided with wire hole;
Described piezoelectric ceramic piece is arranged between top cover and drain pan;
Between upper surface and the top cover inwall of described piezoelectric ceramic piece, it is through silver-plated between lower surface and drain pan inwallAnd the electrode formed after polarization process;
The upper and lower surface of described piezoelectric ceramic piece is provided with sheet metal;
It is provided with wire on described sheet metal;
Described wire is drawn from described wire hole.
It is also preferred that the left the material of described shell is the material after insulation processing.
It is also preferred that the left the material of described shell is the metal material after anode oxidation method processes.
It is also preferred that the left described metal material is aluminum.
It is also preferred that the left described circular piezoelectric potsherd is sheet type piezoelectric ceramic piece or annular sheet type piezoelectric ceramic piece.
It is also preferred that the left described piezoelectric ceramic piece and top cover and drain pan are connected by bonding or screw or bonding are connected phase with screwThe mode of combination is attached;
Described piezoelectric ceramic piece and sheet metal by bonding or screw connect or bonding be connected with screw combined by the way of enterRow connects.
It is also preferred that the left described wire is welded on described sheet metal.
It is also preferred that the left described sheet metal is the metal material that electric conductivity is good.
It is also preferred that the left the good metal material of described electric conductivity is copper.
As seen from the above technical solution, in the present invention in the ultrasound probe of nonmetallic materials defects detection, byIn employing the piezoelectric ceramic piece of sheet type, hence in so that the compact of ultrasound probe, easy for installation, can be veryEasily above-mentioned ultrasound probe is arranged on the inside of structure to be detected so that above-mentioned ultrasound probe can be used to existThe inside of structure to be detected is detected, and therefore the defect of nonmetallic materials inside configuration can be carried out Non-Destructive Testing.Further, since the volume of above-mentioned ultrasound probe is the least, therefore arrangement can be very flexible, can form probe battle arrayRow, therefore can carry out lossless lacking inside the xoncrete structure of nonmetallic materials inside configuration, especially large volumeFalling into detection, such that it is able to outer surface detection method is beyond one's reach, region is detected so that defects detection is without dead angle.
Accompanying drawing explanation
Fig. 1 is the section signal of the ultrasound probe for nonmetallic materials defects detection in the embodiment of the present inventionFigure.
Fig. 2 is the top view of the drain pan in the embodiment of the present invention.
Detailed description of the invention
For making technical scheme and advantage clearer, below in conjunction with drawings and the specific embodiments,The present invention is further detailed explanation.
Fig. 1 is the section signal of the ultrasound probe for nonmetallic materials defects detection in the embodiment of the present inventionFigure, Fig. 2 is the top view of the drain pan in the embodiment of the present invention.As depicted in figs. 1 and 2, in the embodiment of the present inventionThe ultrasound probe for nonmetallic materials defects detection include: shell 11, piezoelectric ceramic piece 12 and sheet metal13;
Described shell 11 includes top cover 21 and drain pan 22;The side of described drain pan 22 is provided with wire hole 23;
Described piezoelectric ceramic piece 12 is arranged between top cover 21 and drain pan 22;
The upper and lower surface of described piezoelectric ceramic piece 12 is the electrode formed after silver-plated and polarization process;
Between upper surface and the top cover inwall of described piezoelectric ceramic piece 12, it is respectively provided with between lower surface and drain pan inwallThere is sheet metal 13;
It is provided with wire (not shown) on described sheet metal 13;
Described wire is drawn from described wire hole 23.
In actual applications, it is also preferred that the left in a particular embodiment of the present invention, described piezoelectric ceramic piece 12 is circleShape or annular piezoelectric ceramic piece.
It is also preferred that the left in a particular embodiment of the present invention, the material of described shell can be after insulation processingMaterial, such that it is able to prevent piezoelectric ceramic piece to be operationally short-circuited.
Such as, described shell can first use aluminum, stainless steel and other metal materials to make, and enters this shell the most againRow insulation processing.Such as, if described shell first makes to be formed from aluminium, then the aluminum of shell can be enteredRow anode oxidation method, thus complete insulation processing.Therefore, the material of described shell can be through anodic oxygenMetal material after the process of change method, such as, aluminum.
It addition, it is also preferred that the left in a particular embodiment of the present invention, described piezoelectric ceramic piece is thin rounded flakes formula pressureElectroceramics sheet or annular sheet type piezoelectric ceramic piece.
It addition, it is also preferred that the left in a particular embodiment of the present invention, described piezoelectric ceramic piece leads to top cover and drain panCross bonding or screw to connect or bonding be connected combined mode with screw and be attached;Described piezoelectric ceramic piece withSheet metal by bonding or screw connect or bonding be connected with screw combined by the way of be attached.
It addition, it is also preferred that the left in a particular embodiment of the present invention, described wire can be welded to described metalOn sheet, such that it is able to the two poles of the earth of piezoelectric ceramic piece are drawn by above-mentioned sheet metal.
It addition, it is also preferred that the left in a particular embodiment of the present invention, described sheet metal can be that electric conductivity is goodMetal material;Such as, copper sheet.
Based on having the ultrasound probe of said structure, owing to piezoelectric ceramic piece can be with output ultrasonic wave, therefore onlyNeed to this ultrasound probe be arranged to be detected in building course (such as, the casting process of xoncrete structure)In structure, can be internally formed centered by this ultrasound probe, to probe thickness side from this structure to be detectedThe ultrasound wave launched to (axially) such that it is able to the inside of structure to be detected is carried out lossless defects detection.
When using above-mentioned ultrasound probe, can be at structure building process (such as, xoncrete structure to be detectedCasting process) in, above-mentioned ultrasound probe is arranged on the inside of structure to be detected.The mode installed is permissibleHave a lot of in, can according to practical situations need select different mounting means.For example, it is possible to pass throughUltrasound probe is fixed on the inside of structure to be detected (such as, by iron wire by ultrasound wave by the binding thing such as iron wireProbe is fixed on inside xoncrete structure in the space away from built-in fittings such as reinforcing bars), and by wire from knot to be detectedThe inside of structure is drawn.
When installing above-mentioned ultrasound probe, need to ensure that this ultrasound probe will not occur to appoint after mounting againWhat is mobile.If structure to be detected is xoncrete structure, then also need to ensure around ultrasound probe outer surfaceWill not be because of the installation of ultrasound probe, fixing and produce the leakiness of any concreting in region.It addition,It is also noted that for the protection of wire.
Furthermore it is possible to according to the needs of practical situations, install one or more super in inside configuration to be detectedSonic probe.When installing multiple ultrasound probe, can be actually needed multiple ultrasonic according to field engineeringRipple probe arranges, thus spatially can arrange with three-dimensional position in the range of certain distance,Form linear transducer array.
Installing above-mentioned ultrasound probe, when needing to use above-mentioned ultrasound probe to detect, can be by eachThe wire of ultrasound probe is connected to be arranged on the ultrasonic detecting equipment of outside, by the ultrasonic parameters recordedAnd the waveform that equipment shows is to judge the density of inside configuration, carries out lossless defects detection.
In sum, in the inventive solutions, owing to employing sheet type in above-mentioned ultrasound probePiezoelectric ceramic piece, hence in so that the compact of ultrasound probe, easy for installation, can be easily by upperState ultrasound probe and be arranged on the inside of structure to be detected so that above-mentioned ultrasound probe can be used to be detectedThe inside of structure is detected, and therefore the defect of nonmetallic materials inside configuration can be carried out Non-Destructive Testing.SeparatelyOutward, owing to the volume of above-mentioned ultrasound probe is the least, therefore arrangement can be very flexible, can form probeArray, therefore can carry out nothing inside the xoncrete structure of nonmetallic materials inside configuration, especially large volumeThe defects detection damaged, such that it is able to outer surface detection method is beyond one's reach, region is detected so that defectDetection is without dead angle.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all in the present inventionSpirit and principle within, any modification, equivalent substitution and improvement etc. done, should be included in the present invention protectWithin the scope of protecting.

Claims (9)

CN201610467230.8A2016-06-242016-06-24Ultrasonic probe for nonmetallic material defect detectionPendingCN105973985A (en)

Priority Applications (1)

Application NumberPriority DateFiling DateTitle
CN201610467230.8ACN105973985A (en)2016-06-242016-06-24Ultrasonic probe for nonmetallic material defect detection

Applications Claiming Priority (1)

Application NumberPriority DateFiling DateTitle
CN201610467230.8ACN105973985A (en)2016-06-242016-06-24Ultrasonic probe for nonmetallic material defect detection

Publications (1)

Publication NumberPublication Date
CN105973985Atrue CN105973985A (en)2016-09-28

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Citations (14)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
JPH085615A (en)*1994-06-171996-01-12Honda Motor Co LtdUltrasonic transmitter/receiver
CN101262182A (en)*2008-04-152008-09-10华南农业大学 Composite vibrator linear ultrasonic motor
CN101272107A (en)*2008-05-052008-09-24华南农业大学 In-plane Longitudinal Bending Composite Mode Thin Linear Ultrasonic Motor
CN101365928A (en)*2003-09-222009-02-11金炯胤Sensor and system for monitoring structural health conditions
JP2009206789A (en)*2008-02-272009-09-10Terumo CorpUltrasound probe and its manufacturing method
CN103111410A (en)*2013-01-252013-05-22常州波速传感器有限公司Novel ultrasonic wave sensor
CN203037850U (en)*2012-12-302013-07-03常州波速传感器有限公司Ultrasonic sensor for automatic parking
CN103368457A (en)*2012-03-262013-10-23吕晓威Thin-plate-type rotating ultrasonic motor
CN103744075A (en)*2013-12-202014-04-23常州波速传感器有限公司Ultrasonic sensor
CN203691628U (en)*2013-12-302014-07-02广州市番禺奥迪威电子有限公司Open type ultrasonic sensor
CN104568125A (en)*2014-12-262015-04-29常州波速传感器有限公司Novel open type ultrasonic transducer
CN204575092U (en)*2015-03-162015-08-19汉得利(常州)电子股份有限公司Open piezoelectric sensor
CN204993111U (en)*2015-09-302016-01-20浙江嘉康电子股份有限公司Piezoelectricity power generation facility and power generation system
CN205749402U (en)*2016-06-242016-11-30中冶建筑研究总院有限公司Ultrasound probe for nonmetallic materials defects detection

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
JPH085615A (en)*1994-06-171996-01-12Honda Motor Co LtdUltrasonic transmitter/receiver
CN101365928A (en)*2003-09-222009-02-11金炯胤Sensor and system for monitoring structural health conditions
JP2009206789A (en)*2008-02-272009-09-10Terumo CorpUltrasound probe and its manufacturing method
CN101262182A (en)*2008-04-152008-09-10华南农业大学 Composite vibrator linear ultrasonic motor
CN101272107A (en)*2008-05-052008-09-24华南农业大学 In-plane Longitudinal Bending Composite Mode Thin Linear Ultrasonic Motor
CN103368457A (en)*2012-03-262013-10-23吕晓威Thin-plate-type rotating ultrasonic motor
CN203037850U (en)*2012-12-302013-07-03常州波速传感器有限公司Ultrasonic sensor for automatic parking
CN103111410A (en)*2013-01-252013-05-22常州波速传感器有限公司Novel ultrasonic wave sensor
CN103744075A (en)*2013-12-202014-04-23常州波速传感器有限公司Ultrasonic sensor
CN203691628U (en)*2013-12-302014-07-02广州市番禺奥迪威电子有限公司Open type ultrasonic sensor
CN104568125A (en)*2014-12-262015-04-29常州波速传感器有限公司Novel open type ultrasonic transducer
CN204575092U (en)*2015-03-162015-08-19汉得利(常州)电子股份有限公司Open piezoelectric sensor
CN204993111U (en)*2015-09-302016-01-20浙江嘉康电子股份有限公司Piezoelectricity power generation facility and power generation system
CN205749402U (en)*2016-06-242016-11-30中冶建筑研究总院有限公司Ultrasound probe for nonmetallic materials defects detection

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Legal Events

DateCodeTitleDescription
C06Publication
PB01Publication
C10Entry into substantive examination
SE01Entry into force of request for substantive examination
TA01Transfer of patent application right
TA01Transfer of patent application right

Effective date of registration:20170825

Address after:100088 Beijing city Haidian District Xitucheng Road No. 33

Applicant after:MCC Central Research Institute of Building and Construction Co., Ltd.

Applicant after:China Nuclear Power Engineering Co., Ltd.

Address before:100088 Beijing city Haidian District Xitucheng Road No. 33

Applicant before:MCC Central Research Institute of Building and Construction Co., Ltd.

RJ01Rejection of invention patent application after publication
RJ01Rejection of invention patent application after publication

Application publication date:20160928


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