The lead-in wire welding tooling of capacitorTechnical field
The present invention relates to a kind of welding tooling, be specifically related to the lead-in wire welding tooling of a kind of capacitor.
Background technology
The lead-in wire welding of capacitor is to be weldingly fixed on the metal spraying face of capacitor body by lead-in wire, is very important one procedure in capacitor fabrication process.When at present the lead-in wire welding of capacitor is completed by manual work, work flow is typically the most first to complete welding of lead-in wire and capacitor body, then encapsulated capacitor, then compares to go between and expose the length of capacitor, carries out artificial cutting when wire length is inconsistent when.Above-mentioned welding process comparing lead-in wire exposes the length of capacitor, to carry out cutting ratio more relatively time-consuming, greatly reduces production efficiency, and artificial judgment pin length there is also the biggest uncertainty.
Chinese patent literature CN 103495791 B(application number 201310399887.1) disclose a kind of capacitor pin lead welding machine, including workbench, workbench is arranged over plumb joint, is provided with the fixture that can be fixed by two pins being interspersed on capacitor cover plate below described plumb joint;Described fixture includes fixing fixture block staggered relatively and movable clip block, the fixing clip slot formed between fixture block and movable clip block for clamping described pin.What this lead welding machine completed is lead-in wire welds with capacitor cover plate, it is impossible to solve to go between and the welding of capacitor body metal spraying face.
Summary of the invention
The technical problem to be solved be to provide a kind of simple in construction, be once welded in place, the lead-in wire welding tooling of capacitor that the wire length concordance welded is high.
The technical scheme realizing the object of the invention is the lead-in wire welding tooling of a kind of capacitor, including base, backboard, lead-in wire locating piece, fuse locating rack, auxiliary positioning bolt and positive stop.
The plate of base generally one piece of cuboid, backboard is vertically fixed on the left side of base.
Being respectively perpendicular on the front end face of base and rear end face and fix a lead-in wire locating piece, two lead-in wire locating pieces are symmetrical arranged before and after base;Lead-in wire locating piece is provided with wire jack and watch window, wire jack is arranged downward vertically from the upper surface of lead-in wire locating piece, watch window from lead-in wire locating piece front end face rearwardly through lead-in wire locating piece, watch window is horizontally disposed cuboid through hole, each wire jack is vertical with watch window, and each wire jack connects with watch window.
Fuse locating rack has two, and before and after base, lateral symmetry is arranged, and fuse locating rack is arranged on above base by corresponding spring bolt, and fuse locating rack can vertically move up and down relative to base.
Auxiliary positioning bolt has 2, is arranged on backboard top, auxiliary positioning bolt can left and right to movement, its right side can be exposed from the right flank of backboard.
Positive stop has two, is arranged on both sides before and after the upper end face of backboard, and positive stop is rotatably connected on the upper end face of backboard, and the circumferential lateral surface top of capacitor body to be welded during welding contacts with the lower surface of positive stop.
The top of above-mentioned backboard offers two for the screw connecting auxiliary positioning bolt, the plane at the central axis place of two screws and plane-parallel;Offering downwards two pin-and-holes for positive stop connection from the upper surface of backboard, two pin-and-holes lay respectively at two ends before and after backboard.
The upper surface of above-mentioned lead-in wire locating piece is beyond the upper surface of base.
Before and after the locating surface of above-mentioned fuse locating rack to cross section be inverted isosceles trapezoid, the left and right of the locating surface of fuse locating rack to the left and right of the plane of symmetry and base to the plane of symmetry, lead-in wire locating piece left and right to the plane of symmetry at grade.
Height h between upper surface and the lower surface of watch window of above-mentioned lead-in wire locating piece is that after welding, lead-in wire exposes the length of capacitor body.
The present invention has positive effect: the welding tooling of (1) present invention ensure that after being welded on by lead-in wire on the metal spraying face of capacitor body, and the length exposed that goes between after cased encapsulation is consistent;This welding tooling is adapted to different size of fuse, need not a kind of model fuse correspondence configuration one welding tooling;Changing the height of the wire jack of lead-in wire locating piece, this frock can also weld the lead-in wire of different length.
(2) welding tooling of the present invention is without first welding cutting again, is once welded in place, and substantially increases welding efficiency;And improve welding precision.
(3) the welding tooling simple in construction of the present invention, low cost, can be suitable for different size of fuse, and frock flexible adjustment when welding the lead-in wire of different length, workman easily operates.
Accompanying drawing explanation
Fig. 1 is the perspective view of the present invention, does not installs auxiliary positioning bolt in Fig. 1;
Fig. 2 is the front view after being mounted with auxiliary positioning bolt in Fig. 1;
Labelling in above-mentioned accompanying drawing is as follows: base 1, installation foot 11;
Backboard 2, bolt 21, screw 22;
Lead-in wire locating piece 3, wire jack 31, watch window 32, fixing bolt 33;
Fuse locating rack 4, locating surface 41;
Spring bolt 5, auxiliary positioning bolt 6, positive stop 7, rotational pin 71.
Detailed description of the invention
In below describing, using the both sides at two lead-in wire locating piece 3 places as front and back both sides, using the side at backboard 2 place as left side.
(embodiment 1)
Seeing Fig. 1 and Fig. 2, the lead-in wire welding tooling of the capacitor of the present embodiment includes base 1, backboard 2, lead-in wire locating piece 3, fuse locating rack 4, auxiliary positioning bolt 6 and positive stop 7.
The plate of base 1 generally one piece of cuboid, is supported on work top by the installation foot 11 of lower section.
Backboard 2 is vertical with base 1, bolt 21 be fixed in the left side of base 1.The lower surface of the lower surface of backboard 2 and base 1 is at grade;At grade, the rear end face of the rear end face of backboard 2 and base 1 is at grade for the front end face of the front end face of backboard 2 and base 1.The top of backboard 2 offers two for the screw 22 connecting auxiliary positioning bolt 6, the plane at the central axis place of two screws 22 and plane-parallel.Offering downwards two pin-and-holes for positive stop 7 connection from the upper surface of backboard 2, two pin-and-holes lay respectively at two ends before and after backboard 2.
The plate that main body is one piece of cuboid of lead-in wire locating piece 3, the front end face of base 1 and rear end face are fixed a lead-in wire locating piece 3 by fixing bolt 33 respectively.Two lead-in wire locating piece 3 structures are identical, are symmetrical arranged before and after base 1.Lead-in wire locating piece 3 and base about 1 to length identical, the left and right of lead-in wire locating piece 3 is to the left and right of the plane of symmetry and base 1 to the plane of symmetry at grade.Lead-in wire locating piece 3 is vertical with base 1, and the upper surface of lead-in wire locating piece 3 is beyond the upper surface of base 1.
Lead-in wire locating piece 3 is provided with wire jack 31 and watch window 32.Wire jack 31 is arranged downward vertically from the upper surface of lead-in wire locating piece 3.Wire jack 31 has 1,2 or 3, when wire jack 31 quantity is 1, this jack be arranged on lead-in wire locating piece 3 left and right to central authorities, the centrage of this jack be positioned at lead-in wire locating piece 3 left and right on the plane of symmetry.When wire jack 31 quantity is 2, two jacks lay respectively at the left and right of lead-in wire locating piece 3 to the left and right sides of the plane of symmetry, and are symmetrical arranged with it for the plane of symmetry to the both sides of the plane of symmetry in the left and right of lead-in wire locating piece 3.When wire jack 31 quantity is 3, middle jack be arranged on the left and right of lead-in wire locating piece 3 to central authorities, two jacks of both sides are symmetricly set on the both sides of central authorities' jack.The lead-in wire locating piece 3 of the present embodiment is provided with 3 jacks.
Watch window 32 is from the front end face of lead-in wire locating piece 3 rearwardly through lead-in wire locating piece 3, and watch window 32 is horizontally disposed cuboid through hole, and each wire jack 31 is vertical with watch window 32, and each wire jack 31 connects with watch window 32.Height h between upper surface and the lower surface of watch window 32 of lead-in wire locating piece 3 be weld after go between and expose the length of capacitor.After the lower end from up to down inserted from wire jack 31 lead-in wire to be welded during operation and go between props up the lower surface of watch window 32, then start welding operation.Whether the lower end that can observe lead-in wire at watch window 32 has propped up its lower surface.
Fuse locating rack 4 has two, and two fuse locating rack 4 structures are identical, and before and after base 1, lateral symmetry is arranged.It is internal that fuse locating rack 4 is positioned at two lead-in wire locating pieces 3.Fuse locating rack 4 is arranged on above base 1 by corresponding, to be located therein centre spring bolt 5, and fuse locating rack 4 can vertically move up and down relative to base 1.Before and after the locating surface 41 of fuse locating rack 4 to cross section be inverted isosceles trapezoid, the left and right of the locating surface 41 of fuse locating rack 4 to the left and right of the plane of symmetry and base 1 to the plane of symmetry, lead-in wire locating piece 3 left and right to the plane of symmetry at grade.
Auxiliary positioning bolt 6 has 2, it is arranged in the screw 22 of backboard 2, auxiliary positioning bolt 6 in screw 22 can left and right to movement, the extended screw in its right side 22 exposes from the right flank of backboard 2, auxiliary positioning bolt 6 moves left and right according to the size of capacitor body to be welded, it is ensured that the central axis of fuse to be welded lead-in wire locating piece 3 left and right on the plane of symmetry.
Positive stop 7 has two, is arranged on both sides before and after the upper end face of backboard 2.Positive stop 7 is rotatably connected on the upper end face of backboard 2 by rotational pin 71, and rotational pin 71 is arranged in the pin-and-hole above backboard.Positive stop 7 is cuboid plate, and the top of capacitor body to be welded contacts with the lower surface of positive stop 7.
When the lead-in wire welding tooling of the present invention uses, get out of the way by positive stop 7 forward side or to rear side rotation, the capacitor body of lead-in wire to be welded is placed on the locating surface 41 of fuse locating rack 4, before and after fuse, two ends are between the wire jack 31 of two lead-in wire locating pieces 3, and the metal spraying face of fuse is positioned at wire jack 31 edge.Regulation auxiliary positioning bolt 6, it is contacted with the outer peripheral face of fuse and props up so that the central axis of fuse go between locating piece 3 left and right on the plane of symmetry.Having positioned rear rotary spacing block 7 makes the top of circumferential lateral surface of fuse be resisted against the lower surface of positive stop 7, completes the fixing of fuse.
From up to down being inserted perpendicularly in wire jack 31 by lead-in wire to be welded, the lower end of lead-in wire props up the lower surface of watch window 32, then by the upper weld contacted with metal spraying face of lead-in wire on fuse metal spraying face, i.e. completes welding.
The length that after welding, each lead-in wire exposes fuse is h, and length is consistent.The length exposed that goes between after cased encapsulation is consistent.
When requiring that after welding, lead-in wire protruded length changes, change the lead-in wire locating piece 3 of different h value.
When about fuse when size changes, regulation auxiliary positioning bolt 6 with ensure fuse central axis lead-in wire locating piece 3 left and right on the plane of symmetry.Thus the frock of the present invention is not limited by fuse size, adapt to the lead-in wire weld task of different model fuse.