Automatically the Apparatus and method for filling up EAS/RFID label is rejected in detectionTechnical field
The present invention relates to the plant equipment of a kind of electronic applications, the Apparatus and method for filling up EAS/RFID label is rejected in detection the most automatically.
Background technology
The manufacturer of EAS electronic anti-theft label and RFID tag is when producing eas tag and RFID label tag, the disqualification rate of frequency is generally 20%, producer needs the frequency detecting every label with spectrum analyzer the most qualified, and mark on defective label, then weed out defective label, then fill up qualified label.
Existing producer is substantially the label making package, generally has two ways to realize label frequency detection, labelling, rejects, the operation filled up: first: manual operations completely.By a simple hand rolling marking machine, spectrum analyzer and one are installed by the marking pen of foot-operated control.Workman's hand rolling marking machine wrap-around label, every label frequency of spectrum analyzer detection process, and show on screen, after workman sees that on screen, the frequency of display exceedes acceptability limit, step on foot-operated immediately, drive marking pen to tick on this label.After one volume label has detected, give next bit workman, next bit workman bundling label again, it is seen that the label doing mark is just taken off, then stick the label of opening and closing lattice.This method technique falls behind, and labor intensity is big, extremely inefficient, poor reliability.The producer of 1.5 hundred million labels of one annual production needs to arrange for 25 workmans to complete this procedure.Second: semi-automatic.The detection labelling all-in-one of some producers Introduced from Japan, auto reeling label, detects the frequency of every label, and with labelling on ink jet printer for printing on defective label, speed can reach 150/minute.But follow-up also need to workman to every volume label bundling, it is seen that have the label of ink jet printer for printing labelling just to take off, then stick a qualified label.This method technique has improvement, but cost is the highest, and a detection labelling all-in-one price is more than 400,000 RMB, and follow-up rejecting is filled up work and also needed to workman and complete.
Summary of the invention
For above-mentioned situation, the present invention provides automatically detection to reject the Apparatus and method for filling up EAS/RFID label, is automatically performed frequency detecting, and defective label is rejected, and qualified label such as fills up at the operation.Speed reaches 150/minute, and the producer of 1.5 hundred million labels of an annual production has only to 3 and such just can meet, it is possible to reduce 20 operators.EAS electronic anti-theft label and RFID tag can more and more be applied from now on, and the invention of this equipment can greatly facilitate the development of EAS/RFID label.
To achieve these goals, technical scheme is as follows:
Automatically the equipment filling up EAS/RFID label is rejected in detection, including putting bidding quotation, tension controller, spectrum analyzer, abandoned tender stripping mechanism, abandoned tender collecting mechanism, labelling machine, receipts bidding quotation, described put bidding quotation in be provided with the label to be detected of rolling, the termination, one end of label to be detected is fixed on after walking around tension controller, spectrum analyzer and some break-in rollers successively on receipts bidding quotation, and label to be detected is walked around the part of break-in roller and is divided into two regions: abandoned tender stripping area and label application district；In abandoned tender stripping area, label side to be detected is provided with abandoned tender stripping mechanism, and opposite side is provided with abandoned tender collecting mechanism, and in label application district, label side to be detected is provided with labelling machine, is provided with the label that detection is qualified in described labelling machine.
Also include electric control system, put bidding quotation, tension controller, spectrum analyzer, abandoned tender stripping mechanism, abandoned tender collecting mechanism, labelling machine, receipts bidding quotation all electrically connect with electric control system, by electric control system various piece it is driven and is uniformly controlled, controlling precisely.
Described electric control system uses PLC programming, touch screen operation, can be with internally stored program, the logical operations that performs to peel off between the position of abandoned tender and the speed putting bidding quotation output, each several part drive sequential control, regularly, counting and the user oriented instruction such as arithmetical operation, and by numeral or analog pattern input/output various part start and stop of control.
The described label roll to be checked of bidding quotation of putting is around partly referring to the AK-400DR label counter change of Ao Ken company.
Described labelling machine selects Ao Ken company AK-V301DT distribution type labelling machine.Equipped with qualified label on labelling machine, automatically subsidize a qualified label in the position peeling abandoned tender off.
Described tension controller and spectrum analyzer are outsourcing.The effect of tension controller is the size of abstract factory rolling power.The effect of spectrum analyzer be detection label frequency whether in acceptability limit, as defective, then send defective signal to control system.
Described abandoned tender mechanism for stripping includes releasing cylinder and abandoned tender stripping rod, and abandoned tender stripping rod one end is hinged in frame, and the other end is peel tip, fixes with the telescopic arm releasing cylinder near the position of peel tip and is connected, and the bottom of described release cylinder is fixed in frame.After it receives the defective label signal of control system, release cylinder and release, defective label peeling.
Described abandoned tender collecting mechanism includes rolling collects gear and some vacuum cups, and vacuum cup is separately positioned on and rolls on the tooth collecting gear, and connecting on rear side of vacuum cup has vacuum suction system.Use vacuum cup and the cooperation of vacuum suction system, the vacuum cup that rolling is collected on gear can be made at the position absorption abandoned tender specified, roll to collect after gear rotates to specify position and cancel its captivation, make abandoned tender fall into and roll (available refuse receptacle substitutes) in the collecting vessel collected below gear.Its principle is to utilize vacuum suction system to aspirate, and produces negative pressure thus sucked by label in making sucker, and the absorption affinity of vacuum cup can control to adjust, and makes abandoned tender come off from label roll with rational dynamics and will not damage label roll.
Automatically the method that EAS/RFID label is filled up in detection rejecting:
A puts into bidding quotation label dish to be checked, and card fastens；
Label band in label dish to be checked is walked around tension controller, spectrum analyzer after abandoned tender stripping area and label application district by B successively, is fixed on receipts bidding quotation；
C is by qualified label from sending pull-out mark device, and after walking around slewing rollers, idler roller, labeling pin successively, the most diverted roller is fixed to recovering tray；
D arranges the frequency range of spectrum analyzer label, the Tensity size of tension controller, the parameter of the labeling position of qualified label, and starts machine operation；
E spectrum analyzer detects that label frequency exceeds set point, it is considered as defective, output signal PLC, output signal after treatment passes to abandoned tender stripping mechanism, release cylinder is released, and peels off this abandoned tender, and the vacuum cup of abandoned tender collecting mechanism holds abandoned tender and rotates a station, then bleeding off vacuum, abandoned tender falls；
F labelling machine has detected scarce timestamp, subsidizes a qualified label in scarce cursor position；
Qualified label final for G is winding to receive bidding quotation.
The invention have the advantages that: can automatically be automatically performed frequency detecting, defective label is rejected, and qualified label such as fills up at the operation, it is not necessary to human assistance.Speed reaches 150/minute, and it is good that detection abandoned tender label precision is high, benefit mark pastes quality.And present configuration is compact, reasonable in design, uses easy to operate, reduce hand labor intensity, improve work efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
In the drawings: 1 puts bidding quotation, 2 labels to be checked, 3 tension controllers, 4 spectrum analyzers, 5 abandoned tender collecting mechanisms, 6 labelling machines, 7 qualified label, 8 receive bidding quotations, 9 abandoned tender stripping mechanisms.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below in conjunction with being specifically illustrating, the present invention is expanded on further.
See Fig. 1, automatically the equipment filling up EAS/RFID label is rejected in detection, including putting bidding quotation, tension controller, spectrum analyzer, abandoned tender stripping mechanism, abandoned tender collecting mechanism, labelling machine, receipts bidding quotation, controller, described put bidding quotation in be provided with the label to be detected of rolling, the termination, one end of label to be detected is fixed on after walking around tension controller, spectrum analyzer and some break-in rollers successively on receipts bidding quotation, and label to be detected is walked around the part of break-in roller and is divided into two regions: abandoned tender stripping area and label application district；In abandoned tender stripping area, label side to be detected is provided with abandoned tender stripping mechanism, and opposite side is provided with abandoned tender collecting mechanism, and in label application district, label side to be detected is provided with labelling machine, is provided with the label that detection is qualified in described labelling machine.
Also include electric control system, put bidding quotation, tension controller, spectrum analyzer, abandoned tender stripping mechanism, abandoned tender collecting mechanism, labelling machine, receipts bidding quotation all electrically connect with electric control system, by electric control system various piece it is driven and is uniformly controlled, controlling precisely.
Described electric control system uses PLC programming, touch screen operation, can be with internally stored program, the logical operations that performs to peel off between the position of abandoned tender and the speed putting bidding quotation output, each several part drive sequential control, regularly, counting and the user oriented instruction such as arithmetical operation, and by numeral or analog pattern input/output various part start and stop of control.
The described label roll to be checked of bidding quotation of putting is around partly referring to the AK-400DR label counter change of Ao Ken company.
Described labelling machine selects Ao Ken company AK-V301DT distribution type labelling machine.Equipped with qualified label on labelling machine, automatically subsidize a qualified label in the position peeling abandoned tender off.
Described tension controller and spectrum analyzer are outsourcing.The effect of tension controller is the size of abstract factory rolling power.The effect of spectrum analyzer be detection label frequency whether in acceptability limit, as defective, then send defective signal to control system.
Described abandoned tender mechanism for stripping includes releasing cylinder and abandoned tender stripping rod, and abandoned tender stripping rod one end is hinged in frame, and the other end is peel tip, fixes with the telescopic arm releasing cylinder near the position of peel tip and is connected, and the bottom of described release cylinder is fixed in frame.After it receives the defective label signal of control system, release cylinder and release, defective label peeling.
Described abandoned tender collecting mechanism includes rolling collects gear and some vacuum cups, and vacuum cup is separately positioned on and rolls on the tooth collecting gear, and connecting on rear side of vacuum cup has vacuum suction system.Use vacuum cup and the cooperation of vacuum suction system, the vacuum cup that rolling is collected on gear can be made at the position absorption abandoned tender specified, roll to collect after gear rotates to specify position and cancel its captivation, make abandoned tender fall into and roll (available refuse receptacle substitutes) in the collecting vessel collected below gear.Its principle is to utilize vacuum suction system to aspirate, and produces negative pressure thus sucked by label in making sucker, and the absorption affinity of vacuum cup can control to adjust, and makes abandoned tender come off from label roll with rational dynamics and will not damage label roll.
Automatically the method that EAS/RFID label is filled up in detection rejecting:
A puts into bidding quotation label dish to be checked, and card fastens；
Label band in label dish to be checked is walked around tension controller, spectrum analyzer after abandoned tender stripping area and label application district by B successively, is fixed on receipts bidding quotation；
C is by qualified label from sending pull-out mark device, and after walking around slewing rollers, idler roller, labeling pin successively, the most diverted roller is fixed to recovering tray；
D arranges the frequency range of spectrum analyzer label, the Tensity size of tension controller, the parameter of the labeling position of qualified label, and starts machine operation；
E spectrum analyzer detects that label frequency exceeds set point, it is considered as defective, output signal PLC, output signal after treatment passes to abandoned tender stripping mechanism, release cylinder is released, and peels off this abandoned tender, and the vacuum cup of abandoned tender collecting mechanism holds abandoned tender and rotates a station, then bleeding off vacuum, abandoned tender falls；
F labelling machine has detected scarce timestamp, subsidizes a qualified label in scarce cursor position；
Qualified label final for G is winding to receive bidding quotation.
The ultimate principle of the present invention, principal character and advantages of the present invention have more than been shown and described.Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; the principle of the simply present invention described in above-described embodiment and description; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements both fall within the range of claimed invention.The protection domain of application claims is defined by appending claims and equivalent thereof.