CN105836237B - The automatic stepping loading packing system of solar cell module - Google Patents

Abstract

The present invention relates to the automatic stepping loading packing system of solar cell module.The automatic stepping loading packing system of solar cell module, it includes, and the first pan feeding sorting work line, the second pan feeding sorting work line, the first pan feeding turn the second pan feeding active line, the second pan feeding turns the first pan feeding active line, insert stack transhipment active line, empty stack feeding active line and full stack blanking active line；First pan feeding sorting work line by can 90 degree of conveying steering units, the first reading code stepping unit, the second reading code stepping unit, stepping transport unit, the supply unit that confluxes, supply unit, can flip horizontal 180 degree unit, turnable unit, reform unit and control system forms；Second pan feeding sorting work line and the first pan feeding sorting work line mirror image each other.The present invention can reduce employee work intensity, reduce staff, save human cost, and screening accuracy improves, and 45% can be improved by sorting the efficiency of vanning, and vanning is more steady, neat, will not cause secondary injury to product.

Description

The automatic stepping loading packing system of solar cell module

Technical field

The present invention relates to solar cell module vanning field, cased more particularly to the automatic stepping of solar cell modulePackaging system.

Background technology

Due to factors such as the component process of production or materials, each parameter cannot be guaranteed it is identical, therefore need each parameterWithin the specific limits be classified as one grade packaging, test out the parameter of component in leading portion production process, parameter uploading system simultaneously printsBar code is attached on component, during back segment hand-filling, uploading system after artificial barcode scanning, the presentation of information of component is existed after system contrastOn panel, manually same shelves component is cased；Whole packaging process, all need manually to participate in work, employee work intensity is big, efficiencyIt is low, and quality of casing is unstable, easily causes secondary injury to product, improves cost.

The content of the invention

In order to solve the above technical problems, the invention provides a kind of automation, vanning steady quality solar cellAutomatic component grading loading packing system.

The technical solution adopted for the present invention to solve the technical problems is：The automatic stepping loading packing of solar cell moduleSystem, it includes the first pan feeding sorting work line, the second pan feeding sorting work line, the first pan feeding and turns the second pan feeding active line, theTwo pan feedings turn the first pan feeding active line, insert stack transhipment active line, empty stack feeding active line and full stack blanking active line；Wherein,One pan feeding sorting work line by streamline direction by can 90 degree conveying steering unit, the first reading code stepping unit, the second reading codes divideShelves unit, stepping transhipment unit, the supply unit that confluxes, supply unit, can flip horizontal 180 degree unit, turnable unit, reformUnit and control system composition；The second pan feeding sorting work line and the first pan feeding sorting work line mirror image each other；DescribedOne pan feeding sorting work line turns the second pan feeding active line and the second pan feeding point in the position of stepping transhipment unit by the first pan feedingActive line is selected to connect；The first pan feeding sorting work line turns the first pan feeding in the position for the supply unit that confluxes by the second pan feedingActive line connects with the second pan feeding sorting work line；The control system respectively with can 90 degree conveying steering unit, the first reading codesStepping unit, the second reading code stepping unit, stepping transhipment unit, the supply unit signal that confluxes, can flip horizontal 180 degree unit andTurnable unit connects；The unit of reforming connects with slotting stack transhipment active line；The slotting stack transhipment active line is provided with multipleEmpty stack plate and two conveying transport carriages；The empty stack feeding active line connects with slotting stack transhipment active line；The full stack blankingActive line connects with slotting stack transhipment active line；The full stack blanking active line is by streamline successively by full stack delivery unit, auxiliaryCover carton unit, horizontal packaged unit, short side packaged unit, 90 degree of rotary units, long side packaged unit and twine film unit composition.

The porch of the first pan feeding sorting work line is additionally provided with buffer unit.

The auxiliary sleeve carton unit is manipulator.

The horizontal packaged unit is baling press.

The short side packaged unit and long side packaged unit are all to wear sword baling press.

The film unit that twines covers top machine for online winding.

The end of the full stack blanking active line is provided with blanking storage mouth.

The conveying transport carriage is used to the empty stack plate of empty stack feeding active line being delivered to slotting stack transhipment active line, alsoFull pallet for slotting stack to be transported on active line is transported to full stack blanking active line.

The first pan feeding sorting work line can 90 degree of conveying steering units be additionally provided with standby transportation work line and theTwo pan feeding sorting work lines connect.

Beneficial effects of the present invention：The automatic stepping loading packing system of solar cell module of the present invention, can the person of reductionWork working strength, staff is reduced, save human cost, screening accuracy greatly improves, and sorting the efficiency of vanning can improve45%, vanning is more steady, neat, and will not cause secondary injury to product.

Brief description of the drawings

Fig. 1 is the schematic diagram of the automatic stepping loading packing system of solar cell module of embodiment.

Embodiment

In order to deepen the understanding of the present invention, the present invention is done below in conjunction with drawings and examples and further retouched in detailState, the embodiment is only used for explaining the present invention, and protection scope of the present invention is not formed and limited.

Embodiment

As shown in figure 1, the automatic stepping loading packing system of solar cell module, it includes the first pan feeding sorting work line1st, the second pan feeding sorting work line 2, the first pan feeding turn the second pan feeding active line 3, the second pan feeding turns the first pan feeding active line 4, insertsStack transhipment active line 5, empty stack feeding active line 6 and full stack blanking active line 7；Wherein, the first pan feeding sorting work line 1 presses flowing waterLine direction by can 90 degree conveying steering unit 12, the first reading code stepping unit 13, the second reading code stepping unit 14, stepping transshipment notesMember 15, the supply unit 16 that confluxes, supply unit 17, can flip horizontal 180 degree unit 18, turnable unit 19, unit 110 of reformingFormed with control system；The second pan feeding sorting work line 2 and the first pan feeding sorting work line 1 mirror image each other；Described firstPan feeding sorting work line 1 turns the second pan feeding active line 3 and the second pan feeding in the position of stepping transhipment unit 15 by the first pan feedingSorting work line 2 connects；The first pan feeding sorting work line 1 turns the in the position for the supply unit 16 that confluxes by the second pan feedingOne pan feeding active line 4 connects with the second pan feeding sorting work line 2；The control system respectively with can 90 degree conveying steering units12nd, the first reading code stepping unit 13, the second reading code stepping unit 14, stepping transhipment unit 15, the signal of supply unit 16 that confluxes, canFlip horizontal 180 degree unit 18 and turnable unit 19 connect；The unit 110 of reforming connects with slotting stack transhipment active line 5；InstituteState slotting stack transhipment active line 5 and be provided with multiple empty stack plates 8 and two conveying transport carriages 51；The empty stack feeding active line 6 withStack transhipment active line 5 is inserted to connect；The full stack blanking active line 7 connects with slotting stack transhipment active line 5；The full stack blanking workLine 7 is by streamline successively by full stack delivery unit 71, auxiliary sleeve carton unit 72, horizontal packaged unit 73, short side packaged unit74th, 90 degree of rotary units 75, long side packaged unit 76 and twine film unit 77 and form；The first pan feeding sorting work line 1 entersBuffer unit 11 is additionally provided with mouthful；The auxiliary sleeve carton unit 72 is manipulator；The horizontal packaged unit 73 is packingMachine；The short side packaged unit 74 and long side packaged unit 76 are all to wear sword baling press；The film unit 77 that twines is online windingCover top machine；The end of the full stack blanking active line 7 is provided with blanking storage mouth；The conveying transport carriage 51 is used for empty stackThe empty stack plate 8 of feeding active line 6 is delivered on slotting stack transhipment active line 5, is additionally operable to the full pallet for transporting slotting stack on active line 59 are transported on full stack blanking active line 7；The first pan feeding sorting work line 1 can 90 degree conveying steering units 12 also set upThere is standby transportation work line to be connected with the second pan feeding sorting work line 2.

The control system of the present embodiment is MES system.

The automatic stepping loading packing system of solar cell module of the present embodiment, component pan feeding enter to the first pan feeding pointActive line and the second pan feeding sorting work line are selected, now, if the first pan feeding sorting work line and the second pan feeding sorting work linePan feeding quantitative difference it is larger when, can by can 90 degree of conveying steering units enter to be about to component be transported to from a more active lines it is fewAn active line in；After component enters the first pan feeding sorting work line, the first reading code stepping unit is delivered to, now first is readThe bar code on code-reading apparatus reading assembly in code division shelves unit, and control system is fed back information to, control system is to componentFiling for the first time is carried out to differentiate；Then, component continues on to the second reading code stepping unit, now in the second reading code stepping unitCode-reading apparatus reading assembly on bar code, and feed back information to control system, control system is returned for the second time to componentShelves differentiate；Component continues on to stepping transhipment unit, and now control system is directly turned component selection by differentiation beforeEnter to the first pan feeding sorting work line conflux supply unit or be transferred to the first pan feeding turn the second pan feeding active line in；As component entersEnter the first pan feeding to turn in the second pan feeding active line, subsequently into the second pan feeding active line；Conflux supply unit as component enters,Then component continue through supply unit, can flip horizontal 180 degree unit, turnable unit, now require that setting is according to vanningNo flip horizontal 180 degree and turn-over operation, finally enter unit of reforming and carry out component wait of reforming and transfer to the transhipment work of slotting stackLine carries out inserting stack operation；Such as enter the second pan feeding active line, then component is to be introduced into the supply unit that confluxes, then, into steppingTransport unit, then through supply unit enter can flip horizontal 180 degree unit, turn-over unit, finally enter the supply unit that confluxes；It is emptyEmpty stack plate is transported on slotting stack transhipment active line by stack feeding active line by conveying transport carriage；Inserting stack transhipment active line will convergeThe component of stream supply unit is inserted into empty stack plate, and after the full stack of empty stack plate, full pallet is transported to full stack by conveying transport carriageOn blanking active line, nest of boxes is carried out successively, packs, twine after film covers top, fork truck blanking storage.

The porch of the first pan feeding sorting work line of the present embodiment and the second pan feeding sorting work line is additionally provided with cachingUnit, when system changes empty stack plate, whole line need not be shut down, and realization is worked continuously.

The automatic stepping loading packing system of solar cell module of the present embodiment, can reduce employee work intensity, reduceStaff, human cost is saved, screening accuracy greatly improved, and 45% can be improved by sorting the efficiency of vanning, vanning is more steady,Neatly, and secondary injury will not be caused to product.

Above-described embodiment should not in any way limit the present invention, all to be obtained by the way of equivalent substitution or equivalency transformTechnical scheme all fall within protection scope of the present invention.

Claims (9)

1. the automatic stepping loading packing system of solar cell module, it is characterised in that：It include the first pan feeding sorting work line,Second pan feeding sorting work line, the first pan feeding turn the second pan feeding active line, the second pan feeding turns the first pan feeding active line, insert stack transhipmentActive line, empty stack feeding active line and full stack blanking active line；Wherein, the first pan feeding sorting work line by streamline direction by can90 degree conveying steering units, the first reading code stepping unit, the second reading code stepping unit, stepping transhipment unit, the supply unit that confluxes,Supply unit, can flip horizontal 180 degree unit, turnable unit, reform unit and control system composition；Second pan feeding pointSelect active line and the first pan feeding sorting work line mirror image each other；The first pan feeding sorting work line is in the position of stepping transhipment unitPut and connected by the second pan feeding active line of the first pan feeding turn with the second pan feeding sorting work line；The first pan feeding sorting work lineTurn the first pan feeding active line by the second pan feeding in the position for the supply unit that confluxes to connect with the second pan feeding sorting work line；It is describedControl system respectively with can 90 degree conveying steering unit, the first reading code stepping unit, the second reading code stepping unit, stepping transshipment notesMember, the supply unit signal that confluxes, can flip horizontal 180 degree unit connected with turnable unit；The unit of reforming turns with slotting stackTransport active line connection；The slotting stack transhipment active line is provided with multiple empty stack plates and two conveying transport carriages；In the empty stackMaterial active line connects with slotting stack transhipment active line；The full stack blanking active line connects with slotting stack transhipment active line；The full stackBlanking active line is by streamline successively by full stack delivery unit, auxiliary sleeve carton unit, horizontal packaged unit, short side pack slipMember, 90 degree of rotary units, long side packaged unit and twine film unit composition.

2. the automatic stepping loading packing system of solar cell module according to claim 1, it is characterised in that：DescribedThe porch of one pan feeding sorting work line is additionally provided with buffer unit.

3. the automatic stepping loading packing system of solar cell module according to claim 1, it is characterised in that：It is described auxiliaryIt is manipulator to help set carton unit.

4. the automatic stepping loading packing system of solar cell module according to claim 1, it is characterised in that：The waterFlat packaged unit is baling press.

5. the automatic stepping loading packing system of solar cell module according to claim 1, it is characterised in that：It is described shortSide packaged unit and long side packaged unit are all to wear sword baling press.

6. the automatic stepping loading packing system of solar cell module according to claim 1, it is characterised in that：It is described to twineFilm unit covers top machine for online winding.

7. the automatic stepping loading packing system of solar cell module according to claim 1, it is characterised in that：It is described fullThe end of stack blanking active line is provided with blanking storage mouth.

8. the automatic stepping loading packing system of solar cell module according to claim 1, it is characterised in that：It is described defeatedSend transport carriage to be used to the empty stack plate of empty stack feeding active line being delivered to slotting stack transhipment active line, be additionally operable to transport in slotting stackFull pallet on active line is transported on full stack blanking active line.

9. the automatic stepping loading packing system of solar cell module according to claim 1, it is characterised in that：DescribedOne pan feeding sorting work line can 90 degree conveying steering units be additionally provided with standby transportation work line and the second pan feeding sorting workLine connects.