Forge piece detecting device and detection methodTechnical field
The present invention relates to detection field, be specifically related to forge piece detecting device and detection method.
Background technology
In the prior art, in current forging industry, most of forge plants still manually carry out kind of calliper, or cubing is measured, or simulation assembling workpiece, by the mode of stop-pass, measurement, measures efficiency low, demand personnel are many, and cubing is easily worn and torn, and are also easy to erroneous judgement.
Summary of the invention
For solving above-mentioned technical problem, the present invention proposes forge piece detecting device and detection method, to reach to save detection time, the artificial input of minimizing, raising accuracy of detection, improve production efficiency and the purpose of guarantee detection quality.
For reaching above-mentioned purpose, technical scheme is as follows:
A kind of forge piece detecting device, includes casing, and described casing includes detection casing and the casing that gathers materials, described detection casing be placed in described in gather materials the top of casing, and described detection casing achieves a fixed connection with the described casing that gathers materials；It is provided with index dial in described detection case body, the surrounding of described index dial is connected to several detection station and a charge and discharge mechanism, described charge and discharge mechanism is connected to sorting cylinder, described sorting cylinder is placed in described Material collecting box for harvesting body, described detection station is connected to suitable phase machine mechanism, and described phase machine mechanism is connected to controller.
As preferably, the surrounding distribution of described index dial has several detection station, and described detection station includes base and fixed support, and one end of described base is fixedly connected on described index dial, and the other end of described base is fixedly connected with positioning guide column；Described fixed support is fixedly connected in described detection case body, and it is positioned at the outside of described positioning guide column, described fixed support is suitable with described base, described support bracket fastened bottom is fixedly connected with lower air cylinder, the end of the movable end of described lower air cylinder is connected to silver slide block, described upper silver slide block is fixedly connected with fixed cross beam, the end of described fixed cross beam is provided with fixing briquetting, described fixing briquetting is positioned at above described positioning guide column suitable with described positioning guide column, described fixed support is additionally provided with background plate, described background plate is placed in the lower section of described base.
As preferably, described phase machine mechanism is made up of according to these three groups of mechanisms of taking pictures of mechanism according to mechanism and third shot according to mechanism, second count first count, described first count is placed in the top of described base according to mechanism, described second count is placed in above described base inner vertical according to mechanism, and described third shot is placed in the top of described locating dowel according to mechanism.
As preferably, described first count includes first camera and the first light source according to mechanism, and described first camera is fixedly connected on described support bracket fastened end by first connecting rod, and described first light source is placed in the lower section of described first camera；Described second count includes second camera and secondary light source according to mechanism, and described second camera is placed in the inside front of described locating dowel, and described secondary light source is in the side of described second camera, it is simple to product is taken pictures by second camera；Described third shot includes third camera and the 3rd light source according to mechanism, and described third camera is placed in above the front end of described positioning guide column, and described 3rd light source is placed in the side of described third camera, it is simple to product is taken pictures by camera.
As preferably, described first camera, second camera and third camera realize individually being connected with described controller respectively.
As preferably, described charge and discharge mechanism is connected with discharging opening, and described discharge outlet is provided with sub-material component, and described sub-material component and described sorting cylinders connect, and described sorting cylinder realizes being connected with described controller.
As preferably, described charge and discharge mechanism includes pedestal, the top of described pedestal is fixedly connected with under feeding air cylinder, the side of described pedestal is fixedly connected with gripping cylinder, the bottom of described gripping cylinder is connected to mechanical hand, the front end of described pedestal is provided with pusher cylinder, and under described feeding, air cylinder, gripping cylinder and pusher cylinder realize individually being connected with described controller.
As preferably, it uses step as follows:
(1). utilize air cylinder under feeding to control pedestal and move downward, utilize gripping cylinder to control mechanical hand grabbing workpiece and be placed on described detection station；
(2). drive index dial to rotate, workpiece is rotated to described detection station；
(3). controller controls first camera, second camera and third camera simultaneously and respectively the different angles of workpiece is taken pictures and send controller to；
(4). the workpiece photo that first camera, second camera and third camera are uploaded by controller and controller Plays picture are compared, to judge that whether workpiece is qualified；
(5). index dial continues to rotate, and workpiece departs from detection station, and is rotated by next workpiece to detection station place；
(6). workpiece is remembered by controller, when workpiece rotates to discharge pit, if non-defective unit, then ensureing sub-material structural member development, if defective products, then making sub-material members contract, thus realizing the non-defective unit of workpiece and the differentiation of defective products.
Pass through technique scheme, workpiece is laid fixing by detecting station by the present invention, utilize camera that workpiece is taken pictures and pass to controller, judged that whether workpiece is qualified by controller, avoid enterprise to utilize manual type to detect, reach to save the detection time, reduce artificial input, improve accuracy of detection, improve production efficiency and ensure the purpose of detection quality.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below.
Fig. 1 is the schematic top plan view of forge piece detecting device disclosed in the embodiment of the present invention；
Fig. 2 is the schematic front view of forge piece detecting device disclosed in the embodiment of the present invention.
Numeral and the corresponding component title represented by letter in figure:
1. detection casing 2. casing 3. index dial 4. that gathers materials detects station 41. base
42. silver slide block 46. fixed cross beam on 44. times air cylinders 45. of fixed support 43. positioning guide column
47. air cylinder under fixing briquetting 48. background plate 5. charge and discharge mechanism 51. pedestal 52. feeding
53. gripping cylinder 54. mechanical hand 55. pusher cylinder 6. sorts cylinder 7. phase machine mechanism
71. first camera 72. first light source 73. second camera 74. secondary light source 75. third camera
76. the 3rd light source 8. controller 9. discharging opening 10. sub-material component
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.
The invention provides forge piece detecting device and detection method, its operation principle is workpiece to be laid fixing by detection station, utilize camera that workpiece is taken pictures and pass to controller, judged that whether workpiece is qualified by controller, avoid enterprise to utilize manual type to detect, reach to save the detection time, reduce artificial input, improve accuracy of detection, improve production efficiency and ensure the purpose of detection quality.
Below in conjunction with embodiment and detailed description of the invention, the present invention is further detailed explanation.
As depicted in figs. 1 and 2, a kind of forge piece detecting device, include casing, described casing includes detection casing 1 and the casing 2 that gathers materials, described detection casing 1 be placed in described in gather materials the top of casing 2, and described detection casing 1 achieves a fixed connection with the described casing 2 that gathers materials；It is provided with index dial 3 in described detection case body, the surrounding of described index dial 3 is connected to several detection station 4 and a charge and discharge mechanism 5, described charge and discharge mechanism 5 is connected to sorting cylinder 6, described sorting cylinder 6 gathers materials in casing 2 described in being placed in, described detection station 4 is connected to suitable phase machine mechanism 7, and described phase machine mechanism 7 is connected to controller 8.
It should be noted that, the surrounding distribution of described index dial 3 has several detection station 4, described detection station 4 includes base 41 and fixed support 42, and one end of described base 41 is fixedly connected on described index dial 3, and the other end of described base 41 is fixedly connected with positioning guide column 43；Described fixed support 42 is fixedly connected in described detection casing 1, and it is positioned at the outside of described positioning guide column 43, described fixed support 42 is suitable with described base 41, the bottom of described fixed support 42 is fixedly connected with lower air cylinder 44, the end of the movable end of described lower air cylinder 44 is connected to silver slide block 45, described upper silver slide block 45 is fixedly connected with fixed cross beam 46, the end of described fixed cross beam 46 is provided with fixing briquetting 47, described fixing briquetting 47 is positioned at above described positioning guide column suitable with described positioning guide column, described fixed support is additionally provided with background plate 48, described background plate is placed in the lower section of described base.
It should be noted that, described phase machine mechanism 7 is made up of according to these three groups of mechanisms of taking pictures of mechanism according to mechanism and third shot according to mechanism, second count first count, described first count is placed in the top of described base according to mechanism, described second count is placed in above described base inner vertical according to mechanism, and described third shot is placed in the top of described locating dowel according to mechanism.
It should be noted that described first count includes first camera 71 and the first light source 72 according to mechanism, described first camera is fixedly connected on described support bracket fastened end by first connecting rod, and described first light source is placed in the lower section of described first camera；Described second count includes second camera 73 and secondary light source 74 according to mechanism, and described second camera is placed in the inside front of described locating dowel, and described secondary light source is in the side of described second camera, it is simple to product is taken pictures by second camera；Described third shot includes third camera 75 and the 3rd light source 76 according to mechanism, and described third camera is placed in above the front end of described positioning guide column, and described 3rd light source is placed in the side of described third camera, it is simple to product is taken pictures by camera.
It should be noted that described first camera 71, second camera 73 and third camera 72 realize independent connection with described controller 8 respectively.
It should be noted that described charge and discharge mechanism 5 is connected with discharging opening 9, described discharge outlet is provided with sub-material component 10, and described sub-material component 10 connects with described sorting cylinders, and described sorting cylinder realizes being connected with described controller.
It should be noted that, described charge and discharge mechanism 5 includes pedestal 51, the top of described pedestal 51 is fixedly connected with under feeding air cylinder 52, the side of described pedestal 51 is fixedly connected with gripping cylinder 53, the bottom of described gripping cylinder 53 is connected to mechanical hand 54, the front end of described pedestal 51 is provided with pusher cylinder 55, and under described feeding, air cylinder, gripping cylinder and pusher cylinder realize individually being connected with described controller.
It should be noted that it uses step as follows:
(1). utilize air cylinder under feeding to control pedestal and move downward, utilize gripping cylinder to control mechanical hand grabbing workpiece and be placed on described detection station；
(2). drive index dial to rotate, workpiece is rotated to described detection station；
(3). controller controls first camera, second camera and third camera simultaneously and respectively the different angles of workpiece is taken pictures and send controller to；
(4). the workpiece photo that first camera, second camera and third camera are uploaded by controller and controller Plays picture are compared, to judge that whether workpiece is qualified；
(5). index dial continues to rotate, and workpiece departs from detection station, and is rotated by next workpiece to detection station place；
(6). workpiece is remembered by controller, when workpiece rotates to discharge pit, if non-defective unit, then ensureing sub-material structural member development, if defective products, then making sub-material members contract, thus realizing the non-defective unit of workpiece and the differentiation of defective products.
By above mode, forge piece detecting device provided by the present invention and detection method, workpiece is laid fixing by detecting station, utilize camera that workpiece is taken pictures and pass to controller, judged that whether workpiece is qualified by controller, avoid enterprise to utilize manual type to detect, reach to save the detection time, reduce artificial input, improve accuracy of detection, improve production efficiency and ensure the purpose of detection quality.
Above-described is only the preferred implementation of forge piece detecting device disclosed in this invention and detection method; should be understood that; for the person of ordinary skill of the art; without departing from the concept of the premise of the invention; can also making some deformation and improvement, these broadly fall into protection scope of the present invention.