A kind of humidifier using vapours humidification cigar tobacco and using methodTechnical field
The invention belongs to cigar tobacco fermentation technical field, relate to a kind of vapours humidification cigar tobacco techniqueflow and using method thereof, it is adaptable to cigar fermentation technology.It is specifically related to use humidifier and the using method of vapours humidification cigar tobacco.
Background technology
At present, cigar gather after through the system of drying in the air of regular period, carry out classification pile fermentation afterwards, by artificially regulating temperature and humidity in cigarette heap to reach to promote quality of tobacco, improve the purpose of Nicotiana tabacum L. appearance characteristics.The water content of the front cigar tobacco of pile fermentation directly affects the quality of Nicotiana tabacum L. after fermenting.Therefore how to humidify Nicotiana tabacum L. and how to control Nicotiana tabacum L. water content and be particularly important.
At present, domestic that the research of humidification Nicotiana tabacum L. method before cigar fermentation is substantially blank, external adopted air-humidification method mainly has the following two kinds:
1, artificial spraying humidification method.Adopting aerosol apparatus that Nicotiana tabacum L. is humidified, namely artificial bone-head for shoulder carries on the back aerosol apparatus and sprays humidification, when pile cigar tobacco, every pile one layer, once, period needs 6-8 people to stir Nicotiana tabacum L. to artificial spraying humidification, making Nicotiana tabacum L. humidification relatively uniform, the rest may be inferred, until cigar tobacco reaches intended stacking height.
2, get wet and add wet method.Artificial manual will treat that the cigar tobacco that pile ferment is placed in equipped with, in the container of water, getting wet gently and rinse, the Lou frame interior removing tobacco leaf surface part open fire that is placed on get final product heap fermentation.
Nicotiana tabacum L. air-humidification method set forth above, mostly time-consuming takes a lot of work, and fermentation initial temperature is relatively low, and fermenting tobacco leaf water content is wayward.
Summary of the invention
The problem to be solved in the present invention is to provide a kind of humidifier using vapours humidification cigar tobacco and using method.It is an object of the invention to provide a kind of cigar tobacco air-humidification method easy to use,
A kind of humidifier using vapours humidification cigar tobacco of the present invention, it is characterized in that humidifier body (1) is made by arranging translucent cover (2) on conveyer (3), in translucent cover (2), the conveyer belt of conveyer (3) is arranged over playpipe (7), and playpipe (7) is connected on steam pipeline (6).
A kind of humidifier using vapours humidification cigar tobacco of the present invention, it is characterised in that described playpipe (7) is provided with the small holes that vapours ejects.
A kind of humidifier using vapours humidification cigar tobacco of the present invention, it is characterised in that described translucent cover (2) is airtight cover body, and charging aperture (4) and discharging opening (5) are that the uncovered steam that arranges can therefrom overflow.
A kind of humidifier using vapours humidification cigar tobacco of the present invention, it is characterised in that described conveyer (3) long 17.2m, wide 1.18m, high 1.0m；Described translucent cover (2) long 17.2m, wide 1.29m, high 1.54m.
The using method of a kind of humidifier using vapours humidification cigar tobacco of the present invention, it is characterised in that include following steps:
A. steam is adjusted: open the upper steam valve of steam pipeline (6), make steam be full of whole translucent cover (2) interior space, open the movement velocity of conveyer (3) regulation and control conveyer belt, keep the stable state of humidifier；
B. putting into Nicotiana tabacum L.: be sufficiently spread out by Nicotiana tabacum L., put into humidifier from charging aperture (4), under the effect of vapours, Nicotiana tabacum L. temperature and water content all gradually rise；
C. Nicotiana tabacum L. is collected: collected from discharging opening (5) by the Nicotiana tabacum L. after humidification, load in the cigarette frame got ready；
D. Nicotiana tabacum L. pile fermentation: after will be equipped with humidification, cigarette place is extremely piled in the cigarette frame haul of Nicotiana tabacum L., ferments through arranging direct pile.
The using method of a kind of humidifier using vapours humidification cigar tobacco of the present invention, it is characterised in that include following steps:
A. steam is adjusted: open the upper steam valve of steam pipeline (6), vapours enters in playpipe (7) along steam pipeline (6), and by the small holes on playpipe (7), vapours is ejected, steam is made to be full of whole translucent cover (2) interior space, open the movement velocity of conveyer (3) regulation and control conveyer belt, keep the stable state of humidifier；
B. putting into Nicotiana tabacum L.: be sufficiently spread out by Nicotiana tabacum L., put into humidifier from charging aperture (4), make Nicotiana tabacum L. single flat spread on the conveyor belt, Nicotiana tabacum L. moves in machine with conveyer belt, and under the effect of vapours, Nicotiana tabacum L. temperature and water content all gradually rise；
C. Nicotiana tabacum L. is collected: collected from discharging opening (5) by the Nicotiana tabacum L. after humidification, load in the cigarette frame got ready；
D. Nicotiana tabacum L. pile fermentation: after will be equipped with humidification, cigarette place is extremely piled in the cigarette frame haul of Nicotiana tabacum L., ferments through arranging direct pile.
A kind of humidifier using vapours humidification cigar tobacco of the present invention and using method, its principle is in that to regulate humidifier rotating speed, by controlling the cigar tobacco transmission time in the machine of relative closure and full vapours to reach to control the purpose of Nicotiana tabacum L. water content.This mode Nicotiana tabacum L. humidification is relatively uniform, and water content can regulate and control, and under vapours effect, tobacco fermentation initial temperature gets a promotion.
A kind of humidifier using vapours humidification cigar tobacco method of the present invention, innovate for air-humidification method before cigar tobacco fermentation, the method overcome the deficiency of above air-humidification method, after fermentation, cigar tobacco color even is consistent, best in quality, cigar tobacco upgrading flavouring and raising industrial applicability is significant.
One of the present invention uses vapours humidification cigar tobacco method, and the humidifying effect of this method is better, and after humidification cigar tobacco, tobacco surface is more uniform unanimously in blade back color, and the eggplant clothing of production is more excellent.Fragrance highlights, and also improves tobacco air-curing grade simultaneously.
Accompanying drawing explanation
Accompanying drawing 1 is a kind of humidifier structure schematic diagram using vapours humidification cigar tobacco method；
In accompanying drawing: 1-is humidifier body；2-is translucent cover；3-is conveyer；4-is charging aperture；5-is discharging opening；6-is steam pipeline；7-is playpipe.
Detailed description of the invention
Embodiment 1: the present invention uses the humidifier of vapours humidification cigar tobacco, humidifier body 1 is made by arranging translucent cover 2 on conveyer 3, in translucent cover 2, the conveyer belt of conveyer 3 is arranged over playpipe 7, playpipe 7 is connected on steam pipeline 6, playpipe 7 is provided with the small holes that vapours ejects, translucent cover 2 is airtight cover body, charging aperture 4 and discharging opening 5 is that the uncovered steam that arranges can therefrom overflow.
Embodiment 2: the present invention uses the humidifier of vapours humidification cigar tobacco, humidifier body 1 is made by arranging translucent cover 2 on conveyer 3, in translucent cover 2, the conveyer belt of conveyer 3 is arranged over playpipe 7, playpipe 7 is connected on steam pipeline 6, playpipe 7 is provided with the small holes that vapours ejects, translucent cover 2 is airtight cover body, charging aperture 4 and discharging opening 5 is that the uncovered steam that arranges can therefrom overflow.The long 17.2m of conveyer 3, wide 1.18m, high 1.0m；The long 17.2m of translucent cover 2, wide 1.29m, high 1.54m；Having 40 steam to discharge aperture on playpipe 7, aperture is distributed at playpipe about 7, small aperture 0.8cm, playpipe 7 spacing distance 2m；In steam pipeline 6, steam pressure opens pressure 6kpa, reaches poised state pressure and be basically stable at 5kpa during operation；Cigar tobacco runs time 1min-3min in humidifier humidifier.
Embodiment 3: the present invention uses the humidifier of vapours humidification cigar tobacco, humidifier body 1 is made by arranging translucent cover 2 on conveyer 3, in translucent cover 2, the conveyer belt of conveyer 3 is arranged over playpipe 7, playpipe 7 is connected on steam pipeline 6, playpipe 7 is provided with the small holes that vapours ejects, translucent cover 2 is airtight cover body, charging aperture 4 and discharging opening 5 is that the uncovered steam that arranges can therefrom overflow.The long 17.2m of conveyer 3, wide 1.18m, high 1.0m；The long 17.2m of translucent cover 2, wide 1.29m, high 1.54m；Having 40 steam to discharge aperture on playpipe 7, aperture is distributed at playpipe about 7, small aperture 0.8cm, playpipe 7 spacing distance 2m；In steam pipeline 6, steam pressure opens pressure 6kpa, reaches poised state pressure and be basically stable at 5kpa during operation；Cigar tobacco runs time 1min-3min in humidifier humidifier.
The using method of a kind of humidifier using vapours humidification cigar tobacco of the present invention, it is characterised in that include following steps:
A. steam is adjusted: open the upper steam valve of steam pipeline (6), make steam be full of whole translucent cover (2) interior space, open the movement velocity of conveyer (3) regulation and control conveyer belt, keep the stable state of humidifier；
B. putting into Nicotiana tabacum L.: be sufficiently spread out by Nicotiana tabacum L., put into humidifier from charging aperture (4), under the effect of vapours, Nicotiana tabacum L. temperature and water content all gradually rise；
C. Nicotiana tabacum L. is collected: collected from discharging opening (5) by the Nicotiana tabacum L. after humidification, load in the cigarette frame got ready；
D. Nicotiana tabacum L. pile fermentation: after will be equipped with humidification, cigarette place is extremely piled in the cigarette frame haul of Nicotiana tabacum L., ferments through arranging direct pile.
Embodiment 4: a kind of humidifier using vapours humidification cigar tobacco of the present invention, humidifier body 1 is made by arranging translucent cover 2 on conveyer 3, in translucent cover 2, the conveyer belt of conveyer 3 is arranged over playpipe 7, playpipe 7 is connected on steam pipeline 6, playpipe 7 is provided with the small holes that vapours ejects, translucent cover 2 is airtight cover body, charging aperture 4 and discharging opening 5 is that the uncovered steam that arranges can therefrom overflow.The long 17.2m of conveyer 3, wide 1.18m, high 1.0m；The long 17.2m of translucent cover 2, wide 1.29m, high 1.54m；Having 40 steam to discharge aperture on playpipe 7, aperture is distributed at playpipe about 7, small aperture 0.8cm, playpipe 7 spacing distance 2m；In steam pipeline 6, steam pressure opens pressure 6kpa, reaches poised state pressure and be basically stable at 5kpa during operation；Cigar tobacco runs time 1min-3min in humidifier humidifier.
The using method of a kind of humidifier using vapours humidification cigar tobacco of the present invention, it is characterised in that include following steps:
A. steam is adjusted: open the upper steam valve of steam pipeline (6), vapours enters in playpipe (7) along steam pipeline (6), and by the small holes on playpipe (7), vapours is ejected, steam is made to be full of whole translucent cover (2) interior space, open the movement velocity of conveyer (3) regulation and control conveyer belt, keep the stable state of humidifier；
B. putting into Nicotiana tabacum L.: be sufficiently spread out by Nicotiana tabacum L., put into humidifier from charging aperture (4), make Nicotiana tabacum L. single flat spread on the conveyor belt, Nicotiana tabacum L. moves in machine with conveyer belt, and under the effect of vapours, Nicotiana tabacum L. temperature and water content all gradually rise；
C. Nicotiana tabacum L. is collected: collected from discharging opening (5) by the Nicotiana tabacum L. after humidification, load in the cigarette frame got ready；
D. Nicotiana tabacum L. pile fermentation: after will be equipped with humidification, cigarette place is extremely piled in the cigarette frame haul of Nicotiana tabacum L., ferments through arranging direct pile.
Embodiment 5: the present invention uses the humidifier of the method for vapours humidification cigar tobacco, and different humidification method Nicotiana tabacum L. water content uniformities compare
The using method of a kind of humidifier using vapours humidification cigar tobacco of the present invention, with artificial spraying humidification for comparison, by comparing two kinds of method Nicotiana tabacum L. humidification efficiencies, first time stirs time cycle, Nicotiana tabacum L. water content uniformity and the interior quality such as tobacco aroma quality, perfume quantity, draws research conclusion.
November 25 on November 6th, 2015, the cigar tobacco of cigar station, Bai Fusi town, Enshi State of Hubei Province Laifeng County purchase is divided into three heaps by position, three, upper, middle and lower, often heap weight 2000kg, again each position Nicotiana tabacum L. is equally divided into two parts, every part of 1000kg, amount to six process, i.e. six cigarette heaps.Two kinds of each three cigarettes heaps of humidification method.Take two kinds of humidification methods that corresponding three cigarettes heap is added wet process respectively.Gather two kinds of three, humidification method upper, middle and lower position tobacco samples and carry out indices analysis.
Nicotiana tabacum L. water content uniformity: three position Nicotiana tabacum Lves, 10 Nicotiana tabacum Lves of random choose respectively that humidifier is processed amount to 30, is equally divided into 3 repetitions by often repeating 10 after mix homogeneously again；Artificial spraying humidification takes same sampling method, measures Nicotiana tabacum L. water content such as following table one by oven drying method:
Table one: Nicotiana tabacum L. water content uniformity comparative unit: g, %
As can be seen from Table I, its water content of the Nicotiana tabacum L. that humidifier processed is relatively uniform, and between each repetition, difference amplitude is less, and its Nicotiana tabacum L. change of moisture content amplitude of Nicotiana tabacum L. that manually spraying processes is bigger.Standard variance, wherein ∑ represents summation, and x-represents meansigma methods, and xi represents each numerical value, and N represents repeat number.It is 0.92 that humidifier respectively processes standard variance, and artificial spraying humidification standard variance is 5.88, is 6.36 times of humidifier, and the water content uniformity that namely humidifier respectively processes is better.
Different humidification method work efficiencies and tobacco fermentation efficiency comparison
Table two, Nicotiana tabacum L. humidification work efficiency comparative unit: kg/hour
Humidification method humidification work efficiency
Humidifier humidification 625
Artificial spraying humidification 500
As can be seen from Table II, humidifier humidification Nicotiana tabacum L. work efficiency is higher than artificial spraying humidification efficiency, and humidification increases by 125 kilograms of Nicotiana tabacum Lves per hour.
Fermentation efficiency: six cigarette heap fermentation initial temperatures and first time turning interval are tracked record investigation in Table three:
Table three: tobacco fermentation efficiency comparison unit: DEG C, day
By table three it can be seen that tobacco fermentation initial temperature of the present invention (29.8 DEG C) is higher 18.7 DEG C than initial temperature (11.1 DEG C) of manually spraying, first time turning interval is saved 7.3 days, and tobacco fermentation efficiency is obviously improved, and is beneficial to and subtracts work and drop this.
After different humidification method fermentations, Nicotiana tabacum L. judging parameter and presentation quality compare
Nicotiana tabacum L. after the heap fermentation of six cigarettes is separately sampled, carry out sensory quality assessment: the cigarette sample of each cigarette heap after randomly drawing fermentation, engage in Hubei in cigarette, Henan the experts such as cigarette to smoke panel test, evaluation and analysis score statistical result is in Table three.
Table four: cigar tobacco sensory quality assessment
Evaluate and illustrate: aroma quality: 18 better 16 medium 13-15 poor 12 differ from 10；Pleasant impression: the comfortable 20 relatively comfortable 18 still comfortable micro-hardships of 15-17, micro-stagnant tongue 14 tongue 12 bitter, stagnant；Perfume quantity: foot 16 relatively foot 14 few 8 sugarinesses of still sufficient 11-13 less 10: strong by 4 medium 3 more weak 2 weak 1；Miscellaneous QI: have heavier 10 weights 8 of 11-13 without 16 lighter 14；Flammability: 4 medium 3 differ from 2 flame-out 0；Zest: nothing 18 is micro-has 16 to have bigger 12 big 10 Lycoperdon polymorphum Vitt of 13-15: white 4 greyish white 3 greyish black 2 black 1.
As can be seen from Table IV, cigar tobacco after the using method humidification fermentation of a kind of humidifier using vapours humidification cigar tobacco of the present invention has obvious effect for improving aroma quality, raising perfume quantity, reducing miscellaneous QI and zest etc., it is possible to largely improve Nicotiana tabacum L. interior quality.
Table five, different humidification method are on Nicotiana tabacum L. presentation quality impact after fermentation
As can be seen from Table V, after the tobacco fermentation of humidifier humidification, Nicotiana tabacum L. presentation quality is greatly improved, and is conducive to producer to utilize, and after artificial mark spraying mist tobacco fermentation, Nicotiana tabacum L. presentation quality is improved little, and color homogeneity is poor, deep mixed.
Totally see, the using method of a kind of humidifier using vapours humidification cigar tobacco of the present invention has many-sided improvement and lifting for humidification before cigar tobacco fermentation, particularly promote fermentation initial temperature, promote work efficiency, promote cigar tobacco fermentation quality effect huge, improve cigar tobacco color, color homogeneity increases substantially, and more meets making cigar requirement.