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CN105419565B - A kind of modified environment-friendly anticorrosive paint and preparation method - Google Patents

A kind of modified environment-friendly anticorrosive paint and preparation method
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CN105419565B
CN105419565BCN201511003285.5ACN201511003285ACN105419565BCN 105419565 BCN105419565 BCN 105419565BCN 201511003285 ACN201511003285 ACN 201511003285ACN 105419565 BCN105419565 BCN 105419565B
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feocl
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刘少杰
贾明岳
陆文卿
韩佳佳
张建
张苗苗
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Shandong Baolongda New Materials Co ltd
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Abstract

Translated fromChinese

本发明涉及一种改性环保重防腐涂料及制备方法,该涂料包括如下质量百分比的原料组成:环氧树脂乳液30%‑60%,固化剂5‑10%,聚苯胺改性FeOCl 5‑15%,三聚磷酸铝5‑10%,磷酸锌2‑5%,氧化铁红2‑8%,钛白粉1‑5%,云母粉1‑5%,气象法白炭黑0.1%‑2%,硅烷偶联剂0.1%‑2%,消泡剂0.1%‑3%,防沉剂1%‑3%,防闪锈剂0.1%‑5%。本发明还提供上述防腐涂料的制备方法。本发明的防腐涂料,易干燥,安全环保,无有害物质,耐腐蚀力强,耐强酸碱,不易老化起皮,具有优良的附着力,柔韧性好、硬度高;不含挥发性有机小分子,无毒环保,涂层成膜后耐腐蚀性能及物理性能优异。The invention relates to a modified environment-friendly heavy-duty anti-corrosion coating and a preparation method thereof. The coating comprises the following raw materials in mass percentage: 30%-60% of epoxy resin emulsion, 5-10% of curing agent, and 5-15% of polyaniline modified FeOCl %, Aluminum Tripolyphosphate 5‑10%, Zinc Phosphate 2‑5%, Iron Oxide Red 2‑8%, Titanium Dioxide 1‑5%, Mica Powder 1‑5%, Meteorological Silica 0.1%‑2% , silane coupling agent 0.1%-2%, defoamer 0.1%-3%, anti-settling agent 1%-3%, anti-flash rust agent 0.1%-5%. The present invention also provides a preparation method of the above-mentioned anti-corrosion coating. The anti-corrosion coating of the present invention is easy to dry, safe and environmentally friendly, free of harmful substances, strong in corrosion resistance, resistant to strong acids and alkalis, not prone to aging and peeling, has excellent adhesion, good flexibility and high hardness; does not contain volatile organic compounds Molecular, non-toxic and environmentally friendly, the coating has excellent corrosion resistance and physical properties after film formation.

Description

Translated fromChinese
一种改性环保重防腐涂料及制备方法A modified environment-friendly heavy-duty anti-corrosion coating and its preparation method

技术领域technical field

本发明涉及一种环保重防腐涂料及制备方法,属于防腐蚀涂料领域。The invention relates to an environment-friendly heavy-duty anti-corrosion coating and a preparation method thereof, belonging to the field of anti-corrosion coatings.

背景技术Background technique

金属腐蚀是一种非常普遍的现象,而腐蚀很少是因单纯的机械或者物理因素所引起,大部分的损坏都与其周边环境有着密切的关系。金属的腐蚀存在于国民经济和国防建设的各个领域,不仅对国民经济以及国防建设中的设施造成极大的损害,而且金属腐蚀中的应力腐蚀和腐蚀疲劳所造成的事故会危害人身安全。金属腐蚀造成了大量的能源资源浪费和环境污染。Metal corrosion is a very common phenomenon, and corrosion is rarely caused by purely mechanical or physical factors, and most of the damage is closely related to its surrounding environment. Metal corrosion exists in various fields of national economy and national defense construction, not only causing great damage to national economy and national defense construction facilities, but also accidents caused by stress corrosion and corrosion fatigue in metal corrosion will endanger personal safety. Metal corrosion has caused a lot of waste of energy resources and environmental pollution.

使用涂层对金属进行保护是最实用,经济,有效的方法。因此对防腐涂料的研究一直是金属保护和涂料行业的重要课题。传统的金属防腐蚀涂料几乎均为溶剂型涂料,在成膜过程中伴随有大量的溶剂挥发。挥发的溶剂不仅对人体以及周边的环境造成危害和污染,同时也造成了资源的浪费。而且传统防腐涂料中所添加的防锈颜料都含有铅、铬等有害物质,同样对人体和环境造成危害。随着对环境要求的不断提高,环保意识的不断加强以及法律法规对环境污染的严格控制,目前迫切需要环境友好型的涂料。因此对环保型的防腐涂料的呼声日益明显。The use of coatings to protect metals is the most practical, economical and effective method. Therefore, the research on anti-corrosion coatings has always been an important topic in metal protection and coatings industry. Traditional metal anti-corrosion coatings are almost all solvent-based coatings, which are accompanied by a large amount of solvent volatilization during the film formation process. Volatile solvents not only cause harm and pollution to the human body and the surrounding environment, but also cause a waste of resources. Moreover, the anti-rust pigments added in traditional anti-corrosion coatings all contain harmful substances such as lead and chromium, which are also harmful to the human body and the environment. With the continuous improvement of environmental requirements, the continuous strengthening of environmental protection awareness and the strict control of environmental pollution by laws and regulations, there is an urgent need for environmentally friendly coatings. Therefore, the voice of the environment-friendly anticorrosion coating is becoming more and more obvious.

为减少对环境的污染,目前对环保型涂料的研究集中在水性涂料和低溶剂型涂料。环氧树脂涂料是目前应用前景最大的环保型涂料。除却涂料本身,防锈颜料的选择及使用也是决定涂料性能优劣的一个非常重要的因素。为了替代传统的铬黄,红丹等有毒颜料,人们研究了如磷酸锌,三聚磷酸铝,以及鳞片类的防锈颜料,如中国专利文献CN102382494A(申请号:201110226841.0)公开的玻璃鳞片防腐涂料,但是这些防锈颜料存在成本高,分散性不好,比重大等缺点。聚苯胺在防腐涂料中具有出非常优异的性能,如中国专利文献CN102634276A(申请号:201210125211.9)公开的一种聚苯胺防腐涂料及其制备方法,该防腐涂料使用了聚苯胺改性的蒙脱土复合填料,起到了良好的防腐效果,但是蒙脱土本身的防腐效果并不佳,而且改性过程繁琐。In order to reduce environmental pollution, the current research on environmentally friendly coatings focuses on water-based coatings and low-solvent coatings. Epoxy resin coatings are currently the most environmentally friendly coatings with the greatest application prospects. In addition to the paint itself, the selection and use of anti-rust pigments are also a very important factor in determining the performance of the paint. In order to replace the traditional toxic pigments such as chrome yellow and red lead, people have studied anti-rust pigments such as zinc phosphate, aluminum tripolyphosphate, and scales, such as the glass flake anti-corrosion coating disclosed in Chinese patent document CN102382494A (application number: 201110226841.0) , but these anti-rust pigments have the disadvantages of high cost, poor dispersibility, and large specific weight. Polyaniline has very excellent properties in anti-corrosion coatings, such as a polyaniline anti-corrosion coating and its preparation method disclosed in Chinese patent document CN102634276A (application number: 201210125211.9). The anti-corrosion coating uses polyaniline-modified montmorillonite The composite filler has a good anti-corrosion effect, but the anti-corrosion effect of montmorillonite itself is not good, and the modification process is cumbersome.

发明内容Contents of the invention

针对现有技术的不足,本发明提供一种环保重防腐涂料及制备方法。本发明的防腐涂料,易干燥,安全环保,无有害物质,耐腐蚀力强,耐强酸碱,不易老化起皮,具有优良的附着力,柔韧性好、硬度高。该防腐涂料的制备方法简单、成本低、可在常温常压下生产及涂覆,固化后的漆膜物理性能及耐腐蚀性能优异,无毒环保,涂料稳定性高。Aiming at the deficiencies of the prior art, the invention provides an environment-friendly heavy-duty anti-corrosion coating and a preparation method. The anti-corrosion paint of the present invention is easy to dry, safe and environment-friendly, free of harmful substances, strong in corrosion resistance, strong acid and alkali resistant, not prone to aging and peeling, has excellent adhesion, good flexibility and high hardness. The anti-corrosion coating has simple preparation method and low cost, can be produced and coated under normal temperature and pressure, the cured paint film has excellent physical properties and corrosion resistance, is non-toxic and environment-friendly, and has high coating stability.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种改性环保重防腐涂料,该防腐涂料包括如下质量百分比的原料组成:A modified environmental protection heavy-duty anti-corrosion coating, the anti-corrosion coating comprises the following raw material composition in mass percentage:

环氧树脂乳液30%-60%,固化剂5-10%,聚苯胺改性FeOCl 5-15%,三聚磷酸铝5-10%,磷酸锌2-5%,氧化铁红2-8%,钛白粉1-5%,云母粉1-5%,气象法白炭黑0.1%-2%,硅烷偶联剂0.1%-2%,消泡剂0.1%-3%,防沉剂1%-3%,防闪锈剂0.1%-5%。Epoxy resin emulsion 30%-60%, curing agent 5-10%, polyaniline modified FeOCl 5-15%, aluminum tripolyphosphate 5-10%, zinc phosphate 2-5%, iron oxide red 2-8% , titanium dioxide 1-5%, mica powder 1-5%, meteorological silica 0.1%-2%, silane coupling agent 0.1%-2%, defoamer 0.1%-3%, anti-settling agent 1% -3%, anti-flash rust agent 0.1%-5%.

根据本发明,优选的,所述的聚苯胺改性FeOCl按如下方法制得:According to the present invention, preferably, described polyaniline modified FeOCl is obtained as follows:

(i)将FeOCl烘干、研磨后分散到苯胺中,超声分散10-30min,在避光、氮气环境下搅拌1-7d,过滤所得固体在氮气保护下60-90℃烘干,研磨得FeOCl-An复合物粉末;(i) Dry and grind FeOCl and disperse it into aniline, ultrasonically disperse for 10-30min, stir for 1-7d in the dark and nitrogen environment, filter the obtained solid and dry it at 60-90℃ under the protection of nitrogen, and grind to get FeOCl - An complex powder;

(ii)将FeOCl-An复合物粉末分散于水中,超声分散10-30min,然后搅拌1-4h;(ii) Disperse FeOCl-An composite powder in water, ultrasonically disperse for 10-30min, and then stir for 1-4h;

(iii)将步骤(ii)所得体系在搅拌下缓慢滴加(0.1-1)mol/L的过硫酸铵溶液,然后继续搅拌4-12h,过硫酸铵:FeOCl-An的质量比为1:(10-20);过滤得到固体,60-90℃下烘干,研磨,即得聚苯胺改性FeOCl。(iii) Slowly add (0.1-1) mol/L ammonium persulfate solution to the system obtained in step (ii) under stirring, and then continue to stir for 4-12h. The mass ratio of ammonium persulfate: FeOCl-An is 1: (10-20); the solid was obtained by filtration, dried at 60-90°C, and ground to obtain polyaniline-modified FeOCl.

根据本发明,优选的,所述的环氧树脂乳液为MU-601环氧树脂乳液。According to the present invention, preferably, the epoxy resin emulsion is MU-601 epoxy resin emulsion.

根据本发明,优选的,所述的硅烷偶联剂为KH550、KH560、KH602、KH792中的一种或两种以上混合。According to the present invention, preferably, the silane coupling agent is one or a mixture of two or more of KH550, KH560, KH602, and KH792.

根据本发明,优选的,所述的防闪锈剂为CH07A防闪锈剂。According to the present invention, preferably, the anti-flash rust agent is CH07A anti-flash rust agent.

根据本发明,优选的,所述的防沉剂为无机凝胶防沉剂。According to the present invention, preferably, the anti-settling agent is an inorganic gel anti-settling agent.

根据本发明,优选的,所述的固化剂为水溶性三乙烯四胺。According to the present invention, preferably, the curing agent is water-soluble triethylenetetramine.

根据本发明,上述环保重防腐涂料的制备方法,包括步骤如下:According to the present invention, the preparation method of above-mentioned environment-friendly heavy-duty anticorrosion coating comprises steps as follows:

(1)将FeOCl粉末分散到苯胺中,超声分散10-30min,在避光、氮气环境下搅拌1-7d,过滤所得固体在氮气保护下60-90℃烘干,研磨得FeOCl-An复合物粉末;(1) Disperse FeOCl powder into aniline, ultrasonically disperse for 10-30min, stir for 1-7d in the dark and nitrogen environment, filter the obtained solid, dry at 60-90℃ under nitrogen protection, and grind to obtain FeOCl-An composite powder;

(2)将FeOCl-An复合物粉末分散于水中,超声分散10-30min,然后搅拌1-4h;(2) Disperse FeOCl-An composite powder in water, ultrasonically disperse for 10-30min, and then stir for 1-4h;

(3)将步骤(2)所得体系在搅拌下缓慢滴加(0.1-1)mol/L的过硫酸铵溶液,然后继续搅拌4-12h,过滤得到固体,60-90℃下烘干,研磨,得聚苯胺改性FeOCl粉末;(3) Slowly add (0.1-1) mol/L ammonium persulfate solution dropwise to the system obtained in step (2) under stirring, then continue stirring for 4-12 hours, filter to obtain a solid, dry at 60-90°C, and grind , to obtain polyaniline modified FeOCl powder;

过硫酸铵:FeOCl-An的质量比为1:(10-20);The mass ratio of ammonium persulfate: FeOCl-An is 1: (10-20);

(4)按质量百分比,将防沉剂、聚苯胺改性FeOCl粉末、三聚磷酸铝、磷酸锌、氧化铁红、钛白粉、云母粉、气象法白炭黑、硅烷偶联剂、消泡剂、防闪锈剂,在搅拌状态下依次加入到环氧树脂乳液中,然后超声分散20-60min,搅拌1-4小时充分分散,得A组分;(4) According to mass percentage, anti-sedimentation agent, polyaniline modified FeOCl powder, aluminum tripolyphosphate, zinc phosphate, iron oxide red, titanium dioxide, mica powder, meteorological silica, silane coupling agent, defoaming agent Add anti-flash rust agent and anti-flash rust agent to the epoxy resin emulsion in turn under stirring, then ultrasonically disperse for 20-60 minutes, and stir for 1-4 hours to fully disperse to obtain component A;

(5)将A组分与固化剂混合均匀,固化剂:环氧树脂乳液的质量比为(0.5-1):5,即得改性环保环氧重防腐涂料。(5) Mix component A and curing agent evenly, the mass ratio of curing agent: epoxy resin emulsion is (0.5-1): 5, and the modified environmental protection epoxy heavy-duty anti-corrosion coating can be obtained.

根据本发明制备方法,优选的,步骤(1)FeOCl粉末与苯胺的质量比为1:(5-20)。According to the preparation method of the present invention, preferably, the mass ratio of FeOCl powder to aniline in step (1) is 1: (5-20).

根据本发明制备方法,优选的,步骤(3)中过硫酸铵溶液的滴加速度为每秒0.2-1滴。According to the preparation method of the present invention, preferably, the dropping rate of the ammonium persulfate solution in step (3) is 0.2-1 drop per second.

本发明的原理:Principle of the present invention:

FeOCl是一种具有层状结构的化合物,具有良好的防腐效果, FeOCl具有明显的结构上的各向异性,很容易使主分子或基团嵌入其层间。用聚苯胺改性FeOCl作为防腐蚀填料兼具了聚苯胺和FeOCl的防腐作用,聚苯胺改性FeOCl具有的微观层状结构对腐蚀介质具有很好的阻挡作用,再加上层间的聚苯胺插层可以起到优异的防腐性能。聚苯胺改性FeOCl作为重防腐填料具有生产工艺简单,耗能低,材料易得,适合大规模生产的优点。FeOCl is a compound with a layered structure, which has a good anti-corrosion effect. FeOCl has obvious structural anisotropy, and it is easy for the main molecule or group to be embedded between its layers. The use of polyaniline-modified FeOCl as an anti-corrosion filler combines the anti-corrosion effects of polyaniline and FeOCl. The micro-layered structure of polyaniline-modified FeOCl has a good barrier effect on corrosive media, and the interlayer polyaniline Intercalation can play an excellent anti-corrosion performance. Polyaniline-modified FeOCl as a heavy-duty anti-corrosion filler has the advantages of simple production process, low energy consumption, easy-to-obtain materials, and suitable for large-scale production.

本发明的FeOCl可市场购得,也可按现有技术制备得到。可参见:“关于层状化合物氧基氯化铁(FeOCl )结构与物理化学特性的研究”, 陈震,电源技术,第2期,第17-21页。“嵌The FeOCl of the present invention can be purchased in the market, and can also be prepared according to the prior art. See also: "Research on the structure and physical and chemical properties of layered compound oxyferric chloride (FeOCl )", Chen Zhen, Power Supply Technology, No. 2, pp. 17-21. "embedded

入化合物FeOCl(HQ)0. 78的合成与性能研究” ,戴耀东等,南京航空航天大学学报,2005,Synthesis and performance research of compound FeOCl(HQ)0.78 ", Dai Yaodong et al., Journal of Nanjing University of Aeronautics and Astronautics, 2005,

第37卷第5期,643-647。Volume 37, Number 5, 643-647.

本发明与现有技术相比,具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明采用无有机溶剂的环氧树脂乳液为成膜剂,添加无毒环保的聚苯胺改性FeOCl粉末新型填料制备了环保重防腐涂料。可在钢材表面形成较强的防护涂层,有效避免了有机溶剂和含毒性防锈颜料的使用。1. The present invention adopts epoxy resin emulsion without organic solvent as a film-forming agent, and adds non-toxic and environmentally friendly polyaniline modified FeOCl powder new filler to prepare an environmentally friendly heavy-duty anti-corrosion coating. It can form a strong protective coating on the steel surface, effectively avoiding the use of organic solvents and toxic anti-rust pigments.

2、本发明生产成本低,材料易得,无毒环保。2. The production cost of the present invention is low, the materials are easy to obtain, non-toxic and environment-friendly.

3、本发明环保,而且环氧重防腐涂料的制备工艺相对简单,成本低,适宜于大规模工业化生产,应用前景好。3. The invention is environmentally friendly, and the preparation process of the epoxy heavy-duty anti-corrosion coating is relatively simple, the cost is low, it is suitable for large-scale industrial production, and the application prospect is good.

4、本发明涂料应用得到的防腐涂层物理性能良好,具有优异的耐腐蚀性能。4. The anti-corrosion coating obtained by applying the coating of the present invention has good physical properties and excellent corrosion resistance.

附图说明Description of drawings

图1 是本发明实施例1制得的防腐涂料经涂覆处理后所得固化膜的SEM照片。Fig. 1 is the SEM photograph of the cured film obtained after coating treatment of the anticorrosive coating prepared in Example 1 of the present invention.

图2是本发明实施例3制得的防腐涂料经涂覆处理后的动电位极化曲线。Fig. 2 is the potentiodynamic polarization curve of the anticorrosion coating prepared in Example 3 of the present invention after coating treatment.

具体实施方式:Detailed ways:

下面结合具体实施例并结合附图对本发明做进一步说明,但不限于此。The present invention will be further described below in conjunction with specific embodiments and drawings, but is not limited thereto.

实施例中所用原料均为常规原料,市购产品。The raw materials used in the examples are conventional raw materials, commercially available products.

其中:环氧树脂乳液(MU-601)上海富朗化工科技发展有限公司有售,固化剂水溶性三乙烯四胺上海富朗化工科技发展有限公司有售,防闪锈剂(CH07A)佛山市长昊贸易有限公司有售。FeOCl 参考:“嵌入化合物FeOCl(HQ)0. 78的合成与性能研究” ,戴耀东等,南京航空航天大学学报,2005,第37卷第5期,643-647,制备得到。Among them: epoxy resin emulsion (MU-601) is available from Shanghai Fulang Chemical Technology Development Co., Ltd., curing agent water-soluble triethylenetetramine is available from Shanghai Fulang Chemical Technology Development Co., Ltd., anti-flash rust agent (CH07A) in Foshan City Available at Changhao Trading Co., Ltd. FeOCl Reference: "Synthesis and Properties of Intercalation Compound FeOCl(HQ)0.78 ", prepared by Dai Yaodong et al., Journal of Nanjing University of Aeronautics and Astronautics, 2005, Volume 37, Issue 5, 643-647.

实施例1Example 1

一种改性环保重防腐涂料,该防腐涂料包括如下质量百分比的原料组成:A modified environmental protection heavy-duty anti-corrosion coating, the anti-corrosion coating comprises the following raw material composition in mass percentage:

环氧树脂乳液MU-601 100g,固化剂水溶性三乙烯四胺20g,聚苯胺改性FeOCl15g,三聚磷酸铝5g,磷酸锌2g,氧化铁红3g,钛白粉1g,云母粉2g,气象法白炭黑0.5g,硅烷偶联剂KH-560 2g,消泡剂1g,无机凝胶防沉剂2g,防闪锈剂CH07A 1g。Epoxy resin emulsion MU-601 100g, curing agent water-soluble triethylenetetramine 20g, polyaniline modified FeOCl 15g, aluminum tripolyphosphate 5g, zinc phosphate 2g, iron oxide red 3g, titanium dioxide 1g, mica powder 2g, meteorological method White carbon black 0.5g, silane coupling agent KH-560 2g, defoamer 1g, inorganic gel anti-settling agent 2g, anti-flash rust agent CH07A 1g.

制备步骤如下:The preparation steps are as follows:

(1)将3gFeOCl粉末分散到6g苯胺中,超声30min,在避光、氮气环境下搅拌3d,抽滤,所得固体在氮气保护下90℃烘干,研磨得FeOCl-An复合物粉末;(1) Disperse 3g of FeOCl powder into 6g of aniline, sonicate for 30min, stir for 3d in the dark under nitrogen environment, filter with suction, dry the obtained solid at 90°C under nitrogen protection, and grind to obtain FeOCl-An composite powder;

(2)将3gFeOCl-An复合物粉末分散于水中,超声15min,然后搅拌2h;(2) Disperse 3g of FeOCl-An composite powder in water, sonicate for 15min, then stir for 2h;

(3)将步骤(2)所得体系在搅拌下缓慢滴加13ml浓度为0.1mol/L的过硫酸铵溶液(每秒0.5滴),然后继续搅拌12h,过滤,90℃烘干,研磨得聚苯胺改性FeOCl粉末。(3) Slowly add 13ml of ammonium persulfate solution (0.5 drops per second) with a concentration of 0.1mol/L to the system obtained in step (2) under stirring, then continue to stir for 12 hours, filter, dry at 90°C, and grind to obtain poly Aniline modified FeOCl powder.

(4)依次将2g防沉剂加入100g环氧树脂乳液中搅拌1h后再继续依次加入15g聚苯胺改性FeOCl粉末、5g三聚磷酸铝、2g磷酸锌、3g氧化铁红、1g钛白粉、2g云母粉、0.5g气象法白炭黑、2g硅烷偶联剂KH-560、1g消泡剂、1g防闪锈剂,然后超声分散30min,搅拌4h充分分散,得A组分;(4) Add 2g anti-sedimentation agent to 100g epoxy resin emulsion and stir for 1 hour, then continue to add 15g polyaniline modified FeOCl powder, 5g aluminum tripolyphosphate, 2g zinc phosphate, 3g iron oxide red, 1g titanium dioxide, 2g mica powder, 0.5g meteorological silica, 2g silane coupling agent KH-560, 1g defoamer, 1g anti-flash rust agent, then ultrasonically disperse for 30min, stir for 4h to fully disperse, and obtain A component;

(5)将步骤(4)所得A组分与20g固化剂水溶性三乙烯四胺(B组分)快速混合均匀,即得改性环保重防腐涂料。(5) Quickly mix component A obtained in step (4) with 20 g of curing agent water-soluble triethylenetetramine (component B) to obtain a modified environmentally friendly heavy-duty anti-corrosion coating.

图1为本实施例经过涂覆处理后的防护膜的SEM照片,由图1可知,涂层表面光滑,成膜致密。Fig. 1 is the SEM photograph of the protective film after coating treatment in this embodiment. It can be seen from Fig. 1 that the coating surface is smooth and the film is dense.

防护膜在3.5wt%氯化钠溶液中的腐蚀电流为1.432e-008 A/(cm)2The corrosion current of the protective film in 3.5wt% sodium chloride solution is 1.432e-008 A/(cm)2 .

防护膜主要性能如表1所示:The main properties of the protective film are shown in Table 1:

表1Table 1

测试项目Test items检测结果Test results膜厚film thickness180µm180µm硬度hardness4H4H附着力Adhesion2级(划圈法)Level 2 (circle method)抗冲击性Impact resistance50cm50cm耐水性water resistance85d,无变化,不起泡,不脱落85d, no change, no blistering, no shedding耐中性盐雾性Neutral salt spray resistance1300h,无变化,不起皱,无锈迹1300h, no change, no wrinkle, no rust耐3.5wt%氯化钠溶液Resistance to 3.5wt% sodium chloride solution20d,无变化,不起皱,无开裂20d, no change, no wrinkle, no crack耐酸性(5%硫酸溶液)Acid resistance (5% sulfuric acid solution)10d,无变化,无粉化,溶出现象10d, no change, no pulverization, no dissolution phenomenon耐碱性(5%氢氧化钠溶液)Alkali resistance (5% sodium hydroxide solution)13d,无变化,无粉化,溶出现象13d, no change, no pulverization, dissolution phenomenon

对比例1Comparative example 1

如实施例1所述,所不同的是不加入聚苯胺改性FeOCl粉末。As described in Example 1, the difference is that no polyaniline-modified FeOCl powder is added.

防护膜在3.5wt%氯化钠溶液中的腐蚀电流为9.075e-006A/(cm)2The corrosion current of the protective film in 3.5wt% sodium chloride solution is 9.075e-006A/(cm)2 .

防护膜主要性能如表2所示:The main properties of the protective film are shown in Table 2:

表2Table 2

测试项目Test items检测结果Test results膜厚film thickness160µm160µm硬度hardness4H4H附着力Adhesion2级(划圈法)Level 2 (circle method)抗冲击性Impact resistance50cm50cm耐水性water resistance70d,无变化,不起泡,不脱落70d, no change, no blistering, no shedding耐中性盐雾性Neutral salt spray resistance1000h,无变化,不起皱,无锈迹1000h, no change, no wrinkle, no rust耐3.5wt%氯化钠溶液Resistance to 3.5wt% sodium chloride solution16d,无变化,不起皱,无开裂16d, no change, no wrinkle, no crack耐酸性(5%硫酸溶液)Acid resistance (5% sulfuric acid solution)9d,无变化,无粉化,溶出现象9d, no change, no pulverization, dissolution phenomenon耐碱性(5%氢氧化钠溶液)Alkali resistance (5% sodium hydroxide solution)10d,无变化,无粉化,溶出现象10d, no change, no pulverization, no dissolution phenomenon

实施例2Example 2

如实施例1所述的环保重防腐涂料,所不同的是制备步骤(4)中加入5g 聚苯胺改性FeOCl粉末。The environment-friendly heavy-duty anti-corrosion coating as described in Example 1, the difference is that 5 g of polyaniline-modified FeOCl powder is added in the preparation step (4).

防护膜在3.5wt%氯化钠溶液中的腐蚀电流为8.867e-007A/(cm)2The corrosion current of the protective film in 3.5wt% sodium chloride solution is 8.867e-007A/(cm)2 .

防护膜主要性能如表3所示:The main properties of the protective film are shown in Table 3:

表3table 3

测试项目Test items检测结果Test results膜厚film thickness160µm160µm硬度hardness4H4H附着力Adhesion2级(划圈法)Level 2 (circle method)抗冲击性Impact resistance50cm50cm耐水性water resistance90天,无变化,不起泡,不脱落90 days, no change, no blistering, no shedding耐中性盐雾性Neutral salt spray resistance1200h,无变化,不起皱,无锈迹1200h, no change, no wrinkle, no rust耐3.5wt%氯化钠溶液Resistance to 3.5wt% sodium chloride solution21天,无变化,不起皱,无开裂21 days, no change, no wrinkling, no cracking耐酸性(5%硫酸溶液)Acid resistance (5% sulfuric acid solution)10d,无变化,无粉化,溶出现象10d, no change, no pulverization, no dissolution phenomenon耐碱性(5%氢氧化钠溶液)Alkali resistance (5% sodium hydroxide solution)15d,无变化,无粉化,溶出现象15d, no change, no pulverization, no dissolution phenomenon

实施例3Example 3

如实施例1所述的环保重防腐涂料,所不同的是制备步骤(4)中加入10g 聚苯胺改性FeOCl粉末。The environment-friendly heavy-duty anti-corrosion coating as described in Example 1, the difference is that 10 g of polyaniline-modified FeOCl powder is added in the preparation step (4).

防护膜在3.5wt%氯化钠溶液中的腐蚀电流为2.002e-008A/(cm)2,膜厚170µm ,附着力(划圈法)2级 ,铅笔硬度4H。The corrosion current of the protective film in 3.5wt% sodium chloride solution is 2.002e-008A/(cm)2 , the film thickness is 170µm, the adhesion (circle method) is grade 2, and the pencil hardness is 4H.

图2为本实施例经过涂覆处理后的动电位极化曲线,有图2可知,在3.5wt%氯化钠溶液中的腐蚀,腐蚀电流为2.002e-008A/(cm)2,腐蚀电位-0.0976V。Figure 2 is the potentiodynamic polarization curve of this embodiment after coating treatment. It can be seen from Figure 2 that the corrosion current in 3.5wt% sodium chloride solution is 2.002e-008A/(cm)2 , and the corrosion potential -0.0976V.

实施例4Example 4

如实施例1所述的环保重防腐涂料,所不同的是制备步骤(4)中加入0.1g KH550。The environment-friendly heavy-duty anti-corrosion coating as described in Example 1, the difference is that 0.1 g of KH550 is added in the preparation step (4).

防护膜在3.5wt%氯化钠溶液中的腐蚀电流为1.432e-008A/(cm)2,膜厚180µm ,附着力(划圈法)2级 ,铅笔硬度4H。The corrosion current of the protective film in 3.5wt% sodium chloride solution is 1.432e-008A/(cm)2 , the film thickness is 180µm, the adhesion (circle method) is grade 2, and the pencil hardness is 4H.

实施例5Example 5

如实施例1所述的环保重防腐涂料,所不同的是制备步骤(5)中加入10g固化剂。The environment-friendly heavy-duty anti-corrosion coating as described in Example 1, the difference is that 10 g of curing agent is added in the preparation step (5).

防护膜在3.5wt%氯化钠溶液中的腐蚀电流为8.867e-007A/(cm)2,膜厚160µm ,附着力(划圈法)2级 ,铅笔硬度4H。The corrosion current of the protective film in 3.5wt% sodium chloride solution is 8.867e-007A/(cm)2 , the film thickness is 160µm, the adhesion (circle method) is grade 2, and the pencil hardness is 4H.

Claims (10)

Translated fromChinese
1.一种改性环保重防腐涂料,其特征在于,该防腐涂料包括如下质量百分比的原料组成:1. A modified environment-friendly heavy-duty anti-corrosion paint, is characterized in that, this anti-corrosion paint comprises the raw material composition of following mass percentage:环氧树脂乳液30%-60%,固化剂5-10%,聚苯胺改性FeOCl 5-15%,三聚磷酸铝5-10%,磷酸锌2-5%,氧化铁红2-8%,钛白粉1-5%,云母粉1-5%,气象法白炭黑0.1%-2%,硅烷偶联剂0.1%-2%,消泡剂0.1%-3%,防沉剂1%-3%,防闪锈剂0.1%-5%。Epoxy resin emulsion 30%-60%, curing agent 5-10%, polyaniline modified FeOCl 5-15%, aluminum tripolyphosphate 5-10%, zinc phosphate 2-5%, iron oxide red 2-8% , titanium dioxide 1-5%, mica powder 1-5%, meteorological silica 0.1%-2%, silane coupling agent 0.1%-2%, defoamer 0.1%-3%, anti-settling agent 1% -3%, anti-flash rust agent 0.1%-5%.2.根据权利要求1所述的改性环保重防腐涂料,其特征在于,该所述的聚苯胺改性FeOCl按如下方法制得:2. modified environmental protection heavy-duty anticorrosion paint according to claim 1, is characterized in that, this described polyaniline modified FeOCl is obtained as follows:(i)将FeOCl烘干、研磨后分散到苯胺中,超声分散10-30min,在避光、氮气环境下搅拌1-7d,过滤所得固体在氮气保护下60-90℃烘干,研磨得FeOCl-An复合物粉末;(i) Dry and grind FeOCl and disperse it into aniline, ultrasonically disperse for 10-30min, stir for 1-7d in the dark under nitrogen environment, filter the obtained solid and dry at 60-90°C under nitrogen protection, and grind to obtain FeOCl -An complex powder;(ii)将FeOCl-An复合物粉末分散于水中,超声分散10-30min,然后搅拌1-4h;(ii) Disperse FeOCl-An composite powder in water, ultrasonically disperse for 10-30min, and then stir for 1-4h;(iii)将步骤(ii)所得体系在搅拌下缓慢滴加(0.1-1)mol/L的过硫酸铵溶液,然后继续搅拌4-12h,过硫酸铵:FeOCl-An的质量比为1:(10-20);过滤得到固体,60-90℃下烘干,研磨,即得聚苯胺改性FeOCl。(iii) Slowly add (0.1-1) mol/L ammonium persulfate solution to the system obtained in step (ii) under stirring, then continue to stir for 4-12h, ammonium persulfate: the mass ratio of FeOCl-An is 1: (10-20); the solid was obtained by filtration, dried at 60-90° C., and ground to obtain polyaniline-modified FeOCl.3.根据权利要求1所述的改性环保重防腐涂料,其特征在于,所述的环氧树脂乳液为MU-601环氧树脂乳液。3. The modified environmental protection heavy-duty anticorrosion coating according to claim 1, wherein the epoxy resin emulsion is MU-601 epoxy resin emulsion.4.根据权利要求1所述的改性环保重防腐涂料,其特征在于,所述的硅烷偶联剂为KH550、KH560、KH602、KH792中的一种或两种以上混合。4. The modified environment-friendly heavy-duty anticorrosion coating according to claim 1, wherein the silane coupling agent is one or more than two of KH550, KH560, KH602, and KH792 mixed.5.根据权利要求1所述的改性环保重防腐涂料,其特征在于,所述的防闪锈剂为CH07A防闪锈剂。5. The modified environmental protection heavy-duty anti-corrosion coating according to claim 1, wherein the anti-flash rust agent is CH07A anti-flash rust agent.6.根据权利要求1所述的改性环保重防腐涂料,其特征在于,所述的防沉剂为无机凝胶防沉剂。6. The modified environmental protection heavy-duty anti-corrosion coating according to claim 1, wherein the anti-settling agent is an inorganic gel anti-settling agent.7.根据权利要求1所述的改性环保重防腐涂料,其特征在于,所述的固化剂为水溶性三乙烯四胺。7. The modified environment-friendly heavy-duty anticorrosion coating according to claim 1, wherein the curing agent is water-soluble triethylenetetramine.8.一种权利要求1-7任一项所述的环保重防腐涂料的制备方法,包括步骤如下:8. a preparation method of the environmental protection heavy-duty anticorrosion coating described in any one of claim 1-7, comprises steps as follows:(1)将FeOCl粉末分散到苯胺中,超声分散10-30min,在避光、氮气环境下搅拌1-7d,过滤所得固体在氮气保护下60-90℃烘干,研磨得FeOCl-An复合物粉末;(1) Disperse FeOCl powder into aniline, ultrasonically disperse for 10-30min, stir for 1-7d in a dark and nitrogen environment, filter the obtained solid, dry at 60-90°C under nitrogen protection, and grind to obtain FeOCl-An composite powder;(2)将FeOCl-An复合物粉末分散于水中,超声分散10-30min,然后搅拌1-4h;(2) Disperse FeOCl-An composite powder in water, ultrasonically disperse for 10-30min, and then stir for 1-4h;(3)将步骤(2)所得体系在搅拌下缓慢滴加(0.1-1)mol/L的过硫酸铵溶液,然后继续搅拌4-12h,过滤得到固体,60-90℃下烘干,研磨,得聚苯胺改性FeOCl粉末;(3) Slowly add (0.1-1) mol/L ammonium persulfate solution dropwise to the system obtained in step (2) under stirring, then continue to stir for 4-12h, filter to obtain a solid, dry at 60-90°C, and grind , to obtain polyaniline modified FeOCl powder;过硫酸铵:FeOCl-An的质量比为1:(10-20);Ammonium persulfate: the mass ratio of FeOCl-An is 1:(10-20);(4)按质量百分比,将防沉剂、聚苯胺改性FeOCl粉末、三聚磷酸铝、磷酸锌、氧化铁红、钛白粉、云母粉、气象法白炭黑、硅烷偶联剂、消泡剂、防闪锈剂,在搅拌状态下依次加入到环氧树脂乳液中,然后超声分散20-60min,搅拌1-4小时充分分散,得A组分;(4) According to mass percentage, anti-sedimentation agent, polyaniline modified FeOCl powder, aluminum tripolyphosphate, zinc phosphate, iron oxide red, titanium dioxide, mica powder, meteorological white carbon black, silane coupling agent, defoaming agent Add anti-flash rust agent and anti-flash rust agent to the epoxy resin emulsion in turn under stirring, then ultrasonically disperse for 20-60 minutes, and stir for 1-4 hours to fully disperse to obtain component A;(5)将A组分与固化剂混合均匀,固化剂:环氧树脂乳液的质量比为(0.5-1):5,即得改性环保环氧重防腐涂料。(5) Mix component A and curing agent evenly, the mass ratio of curing agent: epoxy resin emulsion is (0.5-1): 5, and the modified environmental protection epoxy heavy-duty anti-corrosion coating can be obtained.9.根据权利要求8所述的环保重防腐涂料的制备方法,其特征在于,步骤(1)FeOCl粉末与苯胺的质量比为1:(5-20)。9. The preparation method of the environment-friendly heavy-duty anticorrosion coating according to claim 8, characterized in that, the mass ratio of step (1) FeOCl powder to aniline is 1: (5-20).10.根据权利要求8所述的环保重防腐涂料的制备方法,其特征在于,步骤(3)中过硫酸铵溶液的滴加速度为每秒0.2-1滴。10. the preparation method of environmental protection heavy-duty anticorrosion coating according to claim 8 is characterized in that, the rate of addition of ammonium persulfate solution in step (3) is per second 0.2-1 drops.
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