A kind of steel silo storehouse plate substep hole punched deviceTechnical field
The present invention relates to steel silo storehouse plate processing and manufacturing technical field, particularly a kind of steel silo storehouse plate substep hole punched device.
Background technology
Steel silo is a kind of common warehouse, be mainly used in storing the granular materials such as cement, flyash, slag micropowder, grog, grain, storehouse plate is the basic composition component of steel silo, and common storehouse plate is pressed into undulatory sheet material, and its upper punch has some ventilative through holes.
Traditional steel silo punch mechanism takes the structural design being applicable to overall punching, bulky, by the upright supports patrix (patrix is provided with the drift consistent with the number of openings that will suppress) of some,
And the quantity of column is directly proportional to the tonnage that will suppress, all needing post adjustment when suppressing different tonnage storehouse plate is respective numbers, the adjustment of column quantity needs to regulate mould, module, like this will time of at substantial and human and material resources, the cost of cost is very large, practical operation is got up also extremely inconvenient, and such operation also may cause the frame for movement loss of machine self, accelerates the aging of machine.
In addition, traditional steel silo punch mechanism machining sheet can only be positioned at the hole of crest, when processing is positioned at the hole of trough, then need from sheet material reverse side again punching, because first time punching can cause sheet material to bend, need when second time punching manually to dig blanking hole on the ground, guarantee safety blanking smoothly.And dig blanking and cheat not only labor intensive cost, but also the place can installed machine produces additional requirement, operates extremely inconvenient.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of steel silo storehouse plate substep hole punched device, to reach adjustment column quantity flexibly, it is made to adapt to process the storehouse plate of different tonnage, and facilitate whole machine installation, simplify storehouse plate through hole manufacturing procedure, the object of improving production efficiency.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of steel silo storehouse plate substep hole punched device, comprise frame and several punch mechanisms, described frame is provided with line slideway, and described punch mechanism is arranged in frame and also can slides along line slideway.
Described punch mechanism comprises oil cylinder, column, cope match-plate pattern, drift and lower bolster, described oil cylinder is arranged on above cope match-plate pattern, the movable end of described oil cylinder is arranged near the end face of described cope match-plate pattern, described drift is arranged between cope match-plate pattern and lower bolster, described lower bolster is provided with blanking hole, the number of described blanking hole is consistent with the number of described drift, and position and the described drift one_to_one corresponding of described blanking hole are arranged on immediately below described drift.
Preferably, described oil cylinder is two, being provided with below described cope match-plate pattern for making it press down in process the link gear keeping level, ensureing that cope match-plate pattern presses down in process that to be in level be to make each punch synchronous press down, and guarantees the uniformity of storehouse plate diverse location punching technology.
Preferably, described link gear comprises two connecting rods taking off post and be connected to the bottom that takes off post, described in take off post and be arranged at the end, two ends of cope match-plate pattern respectively, two take off post and link together by connecting rod, ensure the synchronous operation of cope match-plate pattern two ends, cope match-plate pattern can not run-off the straight.
Preferably, be equipped with drift guide pin bushing outside each described drift, when complete machine uses, drift is fixed in drift guide pin bushing by retaining mechanism, axial location is fixed, and when punching position selected by needs, can unclamp retaining mechanism, now, the axial location of drift in drift guide pin bushing can adjust.
Preferably, be provided with backing plate between the top of described cope match-plate pattern and described drift, backing plate plays cushioning effect between cope match-plate pattern and drift, can reduce complete machine mechanical loss operationally, extends complete machine service life.
After preventing punching, storehouse strip rises by drift in upper process of moving, and preferably, is provided with blanking plate between the bottom of described drift and lower bolster.
Consider that the volume of complete machine can not be excessive, preferably, the quantity of described punch mechanism is one to six.
Preferably, the surface of described lower bolster is corrugated, and storehouse plate support can be lived better in the lower bolster surface adapting to storehouse plate shape, prevents storehouse plate to be out of shape in punching operation.
Pass through technique scheme, a kind of steel silo storehouse provided by the invention plate substep hole punched device compact structure, flexibly, dismounting column is not needed when processing the storehouse plate of different tonnage, only need the quantity adjusting punch mechanism, and when processing the through hole at Cang Banbogu place, do not need storehouse plate turn-over, do not need to open a sluice gate blanking hole yet, whole machine installation is convenient, can simplify storehouse plate through hole manufacturing procedure, improving production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below.
Fig. 1 is the main TV structure schematic diagram of a kind of steel silo storehouse plate substep hole punched device disclosed in the embodiment of the present invention;
Fig. 2 is the side-looking structural representation of a kind of steel silo storehouse plate substep hole punched device disclosed in the embodiment of the present invention;
Fig. 3 is the close-up schematic view at A place in Fig. 1;
Fig. 4 is the close-up schematic view at B place in Fig. 2.
Corresponding component title in figure represented by numeral:
1, frame 2, punch mechanism 3, line slideway 4, oil cylinder 5, column 6, cope match-plate pattern 7, drift 8, drift guide pin bushing 9, lower bolster 10, blanking hole 11, take off post 12, connecting rod 13, backing plate 14, blanking plate.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.
According to Fig. 1 to 4, the invention provides a kind of steel silo storehouse plate substep hole punched device, comprise frame 1 and six punch mechanisms 2 (only draw two in Fig. 2, all the other four is also be arranged in frame along line slideway), frame is provided with line slideway 3, and punch mechanism can slide along line slideway.
When rushing the storehouse plate of different tonnage, the quantity of punch mechanism needed for selection work only need be set in PLC control system, more convenient.Such as: punching needs two punch mechanisms, only need activate two punch mechanisms, all the other four punch mechanisms are in holding state, and the punch mechanism be activated moves the punching operation completing monoblock storehouse plate by row along line slideway.
Punch mechanism comprises two oil cylinders 4, four root post 5, cope match-plate pattern 6, arranges drift 7 and lower bolster 9.Oil cylinder is arranged on above cope match-plate pattern, and the movable end of oil cylinder is arranged near the end face of cope match-plate pattern.
Drift is arranged between cope match-plate pattern and lower bolster, is arranged in a row and aims at the position of Cang Banbofeng and trough, and height interval is arranged.
Drift guide pin bushing 8 is equipped with outside each drift, when complete machine uses, drift is fixed in drift guide pin bushing by retaining mechanism, axial location is fixed, when punching position selected by needs, retaining mechanism can be unclamped, now, the axial location of drift in drift guide pin bushing can adjust, and is locked by drift after adjustment again.Such as, technological requirement can not punching in plate somewhere, storehouse, and before punching, adjusted the drift (being heightened by drift) of relevant position by workman, then when punching operation, through hole can not be gone out in this position.
Lower bolster is provided with blanking hole 10, the number of blanking hole is consistent with the number of drift, position and the drift one_to_one corresponding of blanking hole are arranged on immediately below drift, when punching press is positioned at the through hole at Cang Banbogu place, waste material can be discharged from blanking hole, do not need storehouse plate turn-over, do not need to dig blanking hole yet.
Being provided with below cope match-plate pattern for making it press down in process the link gear keeping level, ensureing that cope match-plate pattern presses down in process that to be in level be to make each punch synchronous press down, and guarantees the uniformity of storehouse plate diverse location punching technology.Link gear specifically comprises two and takes off post 11 and be connected to the connecting rod 12 of the bottom that takes off post, and take off post and be arranged at the end, two ends of cope match-plate pattern respectively, two take off post and link together by connecting rod, and ensure the synchronous operation of cope match-plate pattern two ends, cope match-plate pattern can not run-off the straight.
Be provided with backing plate 13 between cope match-plate pattern and the top of drift, backing plate plays cushioning effect between cope match-plate pattern and drift, can reduce complete machine mechanical loss operationally, extends complete machine service life.
After preventing punching, storehouse strip rises by drift in upper process of moving, and preferably, is provided with blanking plate 14 between the bottom of drift and lower bolster.
The surface of lower bolster is preferably corrugated, and storehouse plate support can be lived better in the lower bolster surface adapting to storehouse plate shape, prevents storehouse plate to be out of shape in punching operation.
When the present invention works, storehouse plate is placed on lower bolster, first adjust the position of drift in each punch mechanism, the quantity of punch mechanism needed for work is selected again in PLC control system, and activated, the punch mechanism be activated slides on line slideway, punch mechanism stops when arriving punching position, by the downward pressing of oil cylinder pushing cope match-plate pattern, cope match-plate pattern moves down punching with drift, oil cylinder pressure release after punching, piston rod retraction cylinder body, cope match-plate pattern moves up under the effect of back-moving spring, blanking plate touches storehouse plate, help the demoulding, so far an exhausting hole is processed, punch mechanism continues to slide along line slideway, arrive next place's punching position, repeat above action, until the complete all through holes of punching press.
A kind of steel silo storehouse provided by the invention plate substep hole punched device adopts the through hole on the plate of several independence moveable punch mechanism processing storehouse, do not need drift (overall punching as traditional steel silo punch mechanism, the quantity of drift is consistent with the number of openings that will suppress) be all arranged on cope match-plate pattern, structure of the present invention is smaller and more exquisite, flexibly, dismounting column is not needed when processing the storehouse plate of different tonnage, only need the quantity adjusting punch mechanism, and when processing the through hole at Cang Banbogu place, do not need storehouse plate turn-over, do not need to open a sluice gate blanking hole yet, whole machine installation is convenient, storehouse plate through hole manufacturing procedure can be simplified, improving production efficiency.
To the above-mentioned explanation of disclosed a kind of steel silo storehouse plate substep hole punched device embodiment, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.