技术领域technical field
本发明涉及水泥拉线盘生产领域，特别是一种水泥拉线盘连续自动化生产装置。The invention relates to the field of cement wire reel production, in particular to a continuous automatic production device for cement wire reels.
背景技术Background technique
水泥拉线盘属于水泥电杆的地下基础，是输变电线路工程中常用的水泥构件。随着国家的建设和发展，全国各地对水泥拉盘的需求量也相应的增多了。但是，国内目前对于水泥拉盘的生产基本上还是停留在全手工生产方式上，生产效率低，成本高，而且质量没有保障。The cement cable tray belongs to the underground foundation of the cement pole and is a cement component commonly used in power transmission and transformation line engineering. With the construction and development of the country, the demand for cement pulleys across the country has also increased accordingly. However, the current domestic production of cement pulleys is basically still in the manual production mode, with low production efficiency, high cost, and no guarantee of quality.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种水泥拉线盘连续自动化生产装置，能够实现水泥拉线盘自动化流水生产，不仅大大提高了生产效率，而且还减少了人工劳动强度，提高了水泥拉线盘的生产质量。The technical problem to be solved by the present invention is to provide a continuous automatic production device for cement wire reels, which can realize the automatic flow production of cement wire reels, not only greatly improve the production efficiency, but also reduce the labor intensity and improve the production of cement wire reels quality.
为解决上述技术问题，本发明所采用的技术方案是：In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种水泥拉线盘连续自动化生产装置，包括传输装置，传输装置外侧依次环绕均布有加料装置、抹平装置及拔模装置；A continuous automatic production device for cement cable reels, including a transmission device, and the outside of the transmission device is surrounded by a feeding device, a smoothing device and a drafting device in sequence;
所述的传输装置包括环形轨道，转环通过滚轮与环形轨道滑动连接，转环上至少设有一个开槽，开槽内安装有模具小车；The transmission device includes an annular track, the swivel is slidingly connected to the annular track through rollers, at least one slot is arranged on the swivel, and a mold trolley is installed in the slot;
所述的加料装置包括支架，支架上设有料斗，料斗下方安装有振捣设备；The feeding device includes a bracket, a hopper is arranged on the bracket, and a vibrating device is installed under the hopper;
所述的抹平装置包括转盘，转盘的轴心与电机的输出轴连接，电机与电机上方的支撑板固定连接，支撑板与支撑板液压缸的活塞杆连接，支撑板在支撑板液压缸的带动下可以上下移动；The troweling device includes a turntable, the axis of the turntable is connected to the output shaft of the motor, the motor is fixedly connected to the support plate above the motor, the support plate is connected to the piston rod of the support plate hydraulic cylinder, and the support plate is connected to the support plate hydraulic cylinder. Can move up and down under the drive;
所述的拔模装置包括固定架，固定架下方设有活动架，活动架与固定架滑动连接、并由活动架液压缸提供动力。The mold drawing device includes a fixed frame, and a movable frame is arranged under the fixed frame, and the movable frame is slidably connected with the fixed frame, and powered by a hydraulic cylinder of the movable frame.
所述的开槽为4个，4个开槽均布在转环上，每个开槽内均设有模具小车。There are 4 slots, and the 4 slots are evenly distributed on the swivel, and each slot is provided with a mold trolley.
所述的模具小车包括车身，车身的上端面为与拉线盘下端面形状相同的多段折线面，折线面左右两侧对应设有卡槽，外模通过卡槽安装在车身上。The mold trolley includes a vehicle body, the upper end surface of the vehicle body is a multi-section folded line surface with the same shape as the lower end surface of the cable tray, the left and right sides of the folded line surface are correspondingly provided with slots, and the outer mold is installed on the vehicle body through the slots.
所述的外模前后侧壁上水平设有挂板。Hanging boards are horizontally arranged on the front and rear side walls of the outer mold.
所述的加料装置包括第一加料装置和第二加料装置，第一加料装置和第二加料装置结构相同，分别设置在传输装置外侧的相邻位置。The feeding device includes a first feeding device and a second feeding device, the first feeding device and the second feeding device have the same structure and are respectively arranged at adjacent positions outside the transmission device.
所述的活动架包括滑板，滑板下方竖直设有两组正对平行排列的挂钩，两组挂钩之间水平设有定位板，定位板与固定架固定连接。The movable frame includes a slide plate, and two sets of hooks arranged in parallel are arranged vertically below the slide plate, and a positioning plate is horizontally set between the two sets of hooks, and the positioning plate is fixedly connected with the fixed frame.
所述的固定架下方设有传送带，环形轨道上与传送带正对的地方设有过渡板，传送带通过过渡板与环形轨道连接。A conveyor belt is provided under the fixed frame, and a transition plate is provided on the circular track directly opposite to the conveyor belt, and the conveyor belt is connected to the circular track through the transition plate.
所述的环形轨道内侧与过渡板正对的位置设有拉伸液压缸。A stretching hydraulic cylinder is provided at the position where the inner side of the circular track faces the transition plate.
本发明一种水泥拉线盘连续自动化生产装置，具有以下技术效果：A continuous automatic production device for cement cable reels according to the present invention has the following technical effects:
1）、采用环形传输装置，在传输装置外侧依次环绕均布有加料装置、抹平装置及拔模装置，集加料、振捣、加压抹平、拔模于一体，不仅大大提高了生产效率，而且还减少了人工劳动强度，提高了水泥拉线盘的生产质量。1) The circular transmission device is adopted, and the feeding device, the smoothing device and the drafting device are evenly distributed around the outside of the transmission device in sequence, which integrates feeding, vibration, pressurized smoothing and drafting, which not only greatly improves the production efficiency , but also reduces the labor intensity and improves the production quality of the cement cable reel.
2）、通过机-电一体化控制设备，能使各个加工工序井然有序的进行，避免人工疲劳带来的产品质量问题。2) Through the mechanical-electrical integration control equipment, each processing procedure can be carried out in an orderly manner, and product quality problems caused by manual fatigue can be avoided.
3）、相对于纯手工生产模式，成本大大降低，有利于推进水泥拉线盘构件标准化、自动化生产。3) Compared with the pure manual production mode, the cost is greatly reduced, which is conducive to promoting the standardization and automatic production of cement cable tray components.
4）、由于该生产装置各个机构模块化，维修方便，操作简单。4) Due to the modularization of each mechanism of the production device, it is easy to maintain and operate.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步说明：Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的结构示意图。Fig. 2 is a structural schematic diagram of the present invention.
图3为本发明的传输装置处的结构示意图。Fig. 3 is a schematic structural diagram of the transmission device of the present invention.
图4为本发明的图3中A处的结构示意图。FIG. 4 is a schematic diagram of the structure at A in FIG. 3 of the present invention.
图5为本发明的模具小车车身的剖视图。Fig. 5 is a cross-sectional view of the mold trolley body of the present invention.
图6为本发明的拔模装置的结构示意图。Fig. 6 is a schematic structural view of the mold drawing device of the present invention.
图7为本发明的抹平装置的结构示意图。Fig. 7 is a schematic structural view of the troweling device of the present invention.
图8为本发明的液压系统的控制原理图。Fig. 8 is a control schematic diagram of the hydraulic system of the present invention.
图中：传输装置1，加料装置2，第一加料装置2-1，第二加料装置2-2，抹平装置3，拔模装置4，环形轨道5，转环6，滚轮7，开槽8，模具小车9，支架10，料斗11，振捣设备12，转盘13，电机14，支撑板15，支撑板液压缸16，固定架17，活动架18，活动架液压缸19，车身20，折线面21，卡槽22，外模23，挂板24，滑板25，挂钩26，档杆27，档杆液压缸管28，传送带29，过渡板30，拉伸液压缸31，定位板32。In the figure: transmission device 1, feeding device 2, first feeding device 2-1, second feeding device 2-2, smoothing device 3, drafting device 4, circular track 5, swivel 6, roller 7, slotting 8. Mold trolley 9, bracket 10, hopper 11, vibrating equipment 12, turntable 13, motor 14, support plate 15, support plate hydraulic cylinder 16, fixed frame 17, movable frame 18, movable frame hydraulic cylinder 19, body 20, Folded line surface 21, draw-in groove 22, outer mold 23, hanging plate 24, slide plate 25, hook 26, gear lever 27, gear lever hydraulic cylinder tube 28, conveyor belt 29, transition plate 30, stretching hydraulic cylinder 31, positioning plate 32.
具体实施方式detailed description
如图1~2所示，一种水泥拉线盘连续自动化生产装置，包括传输装置1，传输装置1外侧依次环绕均布有加料装置2、抹平装置3及拔模装置4。As shown in Figures 1 and 2, a continuous automatic production device for cement cable reels includes a transmission device 1, and a feeding device 2, a smoothing device 3 and a drafting device 4 are evenly distributed around the outside of the transmission device 1 in sequence.
所述的传输装置1包括环形轨道5，转环6通过滚轮7与环形轨道5滑动连接，转环6上至少设有一个开槽8，开槽8内安装有模具小车9。The transmission device 1 includes a circular track 5, and a swivel 6 is slidingly connected to the circular track 5 through rollers 7. The swivel 6 is provided with at least one slot 8, and a mold trolley 9 is installed in the slot 8.
所述的加料装置2包括支架10，支架10上设有料斗11，料斗11下方安装有振捣设备12；振捣设备12为振动台，振动台的工作面置于环形轨道5的开槽内、并与环形轨道5上端面平行。振动台与液压缸连接，控制器通过对伺服电磁阀的控制实现液压缸有序动作，完成振捣。Described feeding device 2 comprises support 10, and support 10 is provided with hopper 11, and vibrating equipment 12 is installed below hopper 11; , and parallel to the upper end surface of the ring track 5 . The vibrating table is connected with the hydraulic cylinder, and the controller realizes the orderly movement of the hydraulic cylinder through the control of the servo solenoid valve to complete the vibration.
所述的抹平装置3包括转盘13，转盘13的轴心与电机14的输出轴连接，电机14与电机14上方的支撑板15固定连接，支撑板15与支撑板液压缸16的活塞杆连接，支撑板在支撑板液压缸的带动下可以上下移动。The smoothing device 3 includes a turntable 13, the axis of the turntable 13 is connected to the output shaft of the motor 14, the motor 14 is fixedly connected to the support plate 15 above the motor 14, and the support plate 15 is connected to the piston rod of the support plate hydraulic cylinder 16 , the support plate can move up and down under the drive of the support plate hydraulic cylinder.
所述的拔模装置4包括固定架17，固定架17下方设有活动架18，活动架18与固定架17滑动连接、并由活动架液压缸19提供动力。The drawing device 4 includes a fixed frame 17, and a movable frame 18 is arranged below the fixed frame 17. The movable frame 18 is slidingly connected with the fixed frame 17, and is powered by a hydraulic cylinder 19 of the movable frame.
如图2所示，所述的开槽8为4个，4个开槽8均布在转环6上，每个开槽8内均设有模具小车9。As shown in FIG. 2 , there are four slots 8 , and the four slots 8 are evenly distributed on the swivel 6 , and each slot 8 is provided with a mold trolley 9 .
如图3-5所示，所述的模具小车9包括车身20，车身20的上端面为与拉线盘下端面形状相同的多段折线面21，折线面21左右两侧对应设有卡槽22，外模23通过卡槽22安装在车身20上。As shown in Figures 3-5, the mold trolley 9 includes a vehicle body 20, the upper end surface of the vehicle body 20 is a multi-section folded line surface 21 with the same shape as the lower end surface of the cable tray, and the left and right sides of the folded line surface 21 are correspondingly provided with card slots 22. The outer mold 23 is installed on the vehicle body 20 through the slot 22 .
如图4所示，所述的外模23前后侧壁上水平设有挂板24。As shown in FIG. 4 , hanging boards 24 are horizontally arranged on the front and rear side walls of the outer mold 23 .
如图2所示，所述的加料装置2包括第一加料装置2-1和第二加料装置2-2，第一加料装置2-1和第二加料装置2-2结构相同，分别设置在传输装置1外侧的相邻位置。由此结构，可分两次进行加料，方便将钢筋骨架放入、并定位。As shown in Figure 2, the described charging device 2 comprises a first charging device 2-1 and a second charging device 2-2, the first charging device 2-1 and the second charging device 2-2 have the same structure, and are respectively arranged at Adjacent position on the outside of the transport device 1. With this structure, feeding can be carried out twice, which is convenient for placing and positioning the reinforcement skeleton.
如图6所示，所述的活动架18包括滑板25，滑板25下方竖直设有两组正对平行排列的挂钩26，两组挂钩26之间水平设有定位板32，定位板32与固定架17固定连接。由此结构，当传输装置1运动到某一位置时，挂钩26与挂板24扣合，在活动架液压缸19的驱动下实现拔模。As shown in Figure 6, described movable frame 18 comprises slide plate 25, and slide plate 25 below vertically is provided with two groups of hooks 26 facing parallel arrangement, between two groups of hooks 26 horizontally is provided with positioning plate 32, and positioning plate 32 and The fixed frame 17 is fixedly connected. With this structure, when the transmission device 1 moves to a certain position, the hook 26 is engaged with the hanging plate 24 , and the drafting is realized under the driving of the movable frame hydraulic cylinder 19 .
如图2-3所示，所述的固定架17下方设有传送带29，环形轨道5上与传送带29正对的地方设有过渡板30，传送带29通过过渡板30与环形轨道5连接。由此结构，为将已成型的拉线盘推出提供平台。As shown in Figure 2-3, a conveyor belt 29 is provided below the fixed frame 17, and a transition plate 30 is provided on the circular track 5 facing the conveyor belt 29, and the conveyor belt 29 is connected to the circular track 5 through the transition plate 30. With this structure, a platform is provided for pushing out the formed cable reel.
如图3所示，所述的环形轨道5内侧与过渡板30正对的位置设有拉伸液压缸31。As shown in FIG. 3 , a stretching hydraulic cylinder 31 is provided at a position facing the transition plate 30 inside the annular track 5 .
如图8所示，该装置的液压系统通过控制器及角位移传感器、线位移传感器对各个液压缸进行控制，从而实现装置的有效动作。其中，每个模具小车9上安装有角位移传感器，支撑板液压缸16、活动架液压缸19、档杆液压缸28及拉伸液压缸31各个液压缸的活塞杆上安装有线位移传感器。由于每个工序完成的时间不同，因此按照所需完成时间最长的工序进行时间设定，并通过角位移传感器、线位移传感器进行监控，经过对反馈信息处理后，对液压系统的各个伺服电磁阀动作，最终实现工序井然有序的进行。As shown in Figure 8, the hydraulic system of the device controls each hydraulic cylinder through the controller, angular displacement sensor, and linear displacement sensor, so as to realize the effective action of the device. Wherein, angular displacement sensors are installed on each mold trolley 9, and wired displacement sensors are installed on the piston rods of support plate hydraulic cylinders 16, movable frame hydraulic cylinders 19, gear rod hydraulic cylinders 28 and stretching hydraulic cylinders 31. Since the completion time of each process is different, the time is set according to the process with the longest required completion time, and is monitored by angular displacement sensors and linear displacement sensors. After processing the feedback information, each servo electromagnetic of the hydraulic system The valve moves, and finally realizes that the process is carried out in an orderly manner.
工作原理及过程：Working principle and process:
1）、加料振捣：当模具小车9位于第一加料装置2-1处时，通过料斗11加料，料斗11中的水泥砂石落入模具小车9和外模23构成的空腔中。在加料的同时，振捣设备12在控制器的控制下进行振捣，当水泥砂石达到模具小车9与外模23构成的空腔的高度的一半时，停止加料。这时档杆液压缸28推动转环6旋转，在旋转的过程中把钢筋骨架放到该模具小车9内。当该模具小车9到达第二加料装置2-2位置时，档杆液压缸28停止动作，通过第二加料装置2-2的料斗11进行加料，料斗11中的水泥砂石落入该模具小车9中，在加料的同时，第二加料装置2-2处的振捣设备12在控制器的控制下进行振捣，当水泥砂石填满整个模具小车9时，停止加料。1) Feeding and vibrating: when the mold trolley 9 is located at the first feeding device 2-1, feed through the hopper 11, and the cement sand in the hopper 11 falls into the cavity formed by the mold trolley 9 and the outer mold 23. While feeding, the vibrating equipment 12 vibrates under the control of the controller, and when the cement sandstone reaches half of the height of the cavity formed by the mold trolley 9 and the outer mold 23, the feeding is stopped. At this time, the gear rod hydraulic cylinder 28 promotes the rotation of the swivel 6, and the steel bar skeleton is put into the mold dolly 9 during the rotation. When the mold trolley 9 reaches the position of the second feeding device 2-2, the lever hydraulic cylinder 28 stops, and feeds through the hopper 11 of the second feeding device 2-2, and the cement sand in the hopper 11 falls into the mold trolley In 9, while feeding, the vibrating equipment 12 at the second feeding device 2-2 is vibrated under the control of the controller, and when the cement sand fills the entire mold trolley 9, the feeding is stopped.
2）、加压抹平：在加料振捣工序完成后，档杆液压缸28推动转环6旋转，当该模具小车9旋转到抹平装置3的位置时，档杆液压缸28停止动作。支撑板液压缸16拉动支撑板15向下运动，使转盘13压在模具小车9上，此时电机14驱动转盘13旋转，对模具小车9内的水泥砂石进行加压抹平。一段时间后，支撑板液压缸16推动支撑板15向上运动，使转盘13脱离模具小车9，该工序工作完成。2) Pressurized smoothing: After the feeding and vibrating process is completed, the shift lever hydraulic cylinder 28 pushes the swivel 6 to rotate. When the mold trolley 9 rotates to the position of the smoothing device 3, the shift lever hydraulic cylinder 28 stops. The support plate hydraulic cylinder 16 pulls the support plate 15 to move downward, so that the turntable 13 is pressed on the mold trolley 9. At this time, the motor 14 drives the turntable 13 to rotate, and the cement sand in the mold trolley 9 is pressurized and smoothed. After a period of time, the support plate hydraulic cylinder 16 pushes the support plate 15 to move upwards, so that the turntable 13 is separated from the mold dolly 9, and the process is completed.
3）、拔模：加压抹平工序完成后，档杆液压缸28继续推动档杆27，使该模具小车9到达拔模装置4处，档杆液压缸28停止动作。挂钩26与挂板24扣合，活动架液压缸19拉动滑板25向上运动，通过挂钩26把该模具小车9的外模23提起，拉伸液压缸31随后将已经成型的拉线盘推送到传送带29上，完成水泥拉线盘的制造。3) Drafting: After the pressurization and smoothing process is completed, the gear lever hydraulic cylinder 28 continues to push the gear lever 27, so that the mold trolley 9 reaches the mold drawing device 4, and the gear lever hydraulic cylinder 28 stops. The hook 26 is fastened with the hanging plate 24, and the movable frame hydraulic cylinder 19 pulls the slide plate 25 to move upward, and the outer mold 23 of the mold trolley 9 is lifted by the hook 26, and the stretching hydraulic cylinder 31 then pushes the formed cable reel to the conveyor belt 29 On, complete the manufacture of the cement cable tray.
4）、装模：最后，把外模23从活动架18上取下，安装在该模具小车9上即可。4), mold loading: finally, the outer mold 23 is taken off from the movable frame 18, and installed on the mold trolley 9 to get final product.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510640471.3ACN105216094B (en) | 2015-10-08 | 2015-10-08 | Automatic continuous production device for cement anchor |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510640471.3ACN105216094B (en) | 2015-10-08 | 2015-10-08 | Automatic continuous production device for cement anchor |
| Publication Number | Publication Date |
|---|---|
| CN105216094Atrue CN105216094A (en) | 2016-01-06 |
| CN105216094B CN105216094B (en) | 2017-04-19 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510640471.3AExpired - Fee RelatedCN105216094B (en) | 2015-10-08 | 2015-10-08 | Automatic continuous production device for cement anchor |
| Country | Link |
|---|---|
| CN (1) | CN105216094B (en) |
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| CN106696057A (en)* | 2016-12-01 | 2017-05-24 | 高州市宏俊水泥制品有限公司 | Cement pipe production line with padding and pressing control device |
| CN106696058A (en)* | 2016-12-01 | 2017-05-24 | 高州市宏俊水泥制品有限公司 | Cement pipe forming device with position changing device |
| CN106738222A (en)* | 2016-12-01 | 2017-05-31 | 高州市宏俊水泥制品有限公司 | Pipe of cement production line with tubular external mold loop wheel machine |
| CN116810971A (en)* | 2023-07-11 | 2023-09-29 | 山东东来市政园林工程有限公司 | Granite plate manufacturing device and manufacturing method |
| CN116810971B (en)* | 2023-07-11 | 2024-04-16 | 山东东来市政园林工程有限公司 | Granite plate manufacturing device and manufacturing method |
| Publication number | Publication date |
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| CN105216094B (en) | 2017-04-19 |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | Granted publication date:20170419 |