技术领域technical field
本发明涉及包装盒生产技术领域，更具体涉及一种全自动胶水循环系统及全自动胶水循环方法。The invention relates to the technical field of packaging box production, and more specifically relates to a fully automatic glue circulation system and a fully automatic glue circulation method.
背景技术Background technique
随着市场经济的不断发展进步和人们物质生活水平的不断提高，对商品的包装要求也在不断提高，特别是电子消费品、装饰品和奢侈品等商品领域，与高品质产品相适应的高品质包装必不可少。包装盒的加工通常采用硬纸板拼本体，外表面印刷后的面纸进行包覆，形成具有保护功能且外观漂亮的包装盒。在此过程中使用到胶水，涉及到对胶水状态控制、循环处理和使用后清洁等一系列操作。现有包装盒加工与胶水相关的功能部件主要包括胶桶、涂胶滚筒、调胶滚筒、接胶盘、胶水泵、热水泵等。胶桶用于胶水加热、温度控制、涂胶滚筒加热、热水供给、胶水搅拌；涂胶滚筒与调胶滚筒配合，控制其表面的胶水厚度，在其它功能部件的帮助下均匀地涂覆到面纸的粘接面上；接胶盘负责将调胶过程中多余的胶水回流到胶桶中，进行循环利用；胶水泵将胶桶内的胶水提升到涂胶滚筒和调胶滚筒中间位置的上方，进行涂胶滚筒的上胶工作；热水泵将胶桶内的加热热水供应到涂胶滚筒的内部，对其进行加热；热水泵也能手动选择将热水供应到涂胶滚筒与调胶滚筒上方，对两者的圆柱面进行冲洗。With the continuous development and progress of the market economy and the continuous improvement of people's material living standards, the packaging requirements for commodities are also increasing, especially in the fields of consumer electronics, decorations and luxury goods, high-quality products that are compatible with high-quality products Packaging is essential. The processing of the packaging box usually uses cardboard to assemble the body, and the outer surface is covered with printed tissue paper to form a packaging box with a protective function and a beautiful appearance. Glue is used in this process, which involves a series of operations such as controlling the state of the glue, recycling and cleaning after use. The functional components related to glue processing in the existing packaging box mainly include glue barrels, glue application rollers, glue adjustment rollers, glue trays, glue pumps, hot water pumps, etc. The glue barrel is used for glue heating, temperature control, glue roller heating, hot water supply, and glue mixing; the glue roller cooperates with the glue adjustment roller to control the thickness of the glue on its surface, and evenly coats the surface with the help of other functional components. The bonding surface of the facial paper; the glue plate is responsible for returning the excess glue in the glue mixing process to the glue barrel for recycling; the glue pump lifts the glue in the glue barrel to the middle position of the glue application roller and the glue adjustment roller Above, the gluing work of the gluing roller is carried out; the hot water pump supplies the heated hot water in the glue barrel to the inside of the gluing roller to heat it; the hot water pump can also manually choose to supply hot water to the gluing roller and adjust Above the rubber roller, flush the cylindrical surfaces of both.
现有技术的包装盒胶水循环系统通常只有加热温度控制是自动方式的，其余的功能实现采用简单的循环方式，即手动控制胶水启停、设置工作方式。在对包装盒质量要求不断提高的今天，如不能实现胶水状态的检测及精确自动控制、胶水循环的动态控制和自动清洗功能，将不能满足包装盒加工企业实际的需要。现有技术的胶水回流循环利用接胶用的胶盘，一般利用电加热器加热，对于节能和安全方面都存在问题或隐患。例如实用新型专利CN203902116U“一种裱纸机的供胶水循环系统”与本发明功能相似，但控制方式基本是手动选择工作模式，实现的功能也较少。In the prior art packaging glue circulation system, usually only the heating temperature control is automatic, and the rest of the functions are implemented in a simple circulation mode, that is, manually controlling the start and stop of the glue and setting the working mode. Today, the quality requirements for packaging boxes are constantly increasing, if the detection of glue status and precise automatic control, dynamic control of glue circulation and automatic cleaning functions cannot be realized, it will not be able to meet the actual needs of packaging box processing enterprises. In the prior art, the glue discs used for glue splicing are recycled by reflowing glue, which is generally heated by an electric heater, which has problems or hidden dangers in terms of energy saving and safety. For example, the utility model patent CN203902116U "a glue supply circulation system of a laminating machine" is similar to the function of the present invention, but the control mode is basically manual selection of the working mode, and the realized functions are also less.
发明内容Contents of the invention
本发明要解决的技术问题是如何全自动地对包装盒用胶水的温度、流量、位置进行稳定精确地控制，保证不同工艺的流量控制和彻底无死角的自动化清洗。The technical problem to be solved by the present invention is how to fully automatically control the temperature, flow and position of the glue for packaging boxes stably and accurately, so as to ensure flow control of different processes and complete automatic cleaning without dead ends.
本发明为了解决以上技术问题，采用以下技术方案：In order to solve the above technical problems, the present invention adopts the following technical solutions:
本发明提供了一种全自动胶水循环系统，包括胶桶、胶盘、涂胶滚筒、喷淋系统、喷胶管、调胶辊筒和控制系统，喷胶管安装在涂胶滚筒和调胶辊筒上方，喷淋系统安装在涂胶滚筒和调胶辊筒两侧，胶盘安装在涂胶滚筒和调胶辊筒下方，胶桶安装在胶盘出口位置的下方。The invention provides a fully automatic glue circulation system, including a glue barrel, a glue plate, a glue roller, a spray system, a glue spray pipe, a glue roller and a control system, and the glue spray pipe is installed on the glue roller and the glue roller On the top, the spray system is installed on both sides of the gluing roller and the rubber adjusting roller, the rubber disc is installed under the gluing roller and the rubber adjusting roller, and the rubber bucket is installed below the outlet of the rubber disc.
本发明的全自动胶水循环系统设置加热、温度控制功能。胶桶底部装有加热管和热电偶，热电偶测量胶桶中的水温并将温度信号传递给控制系统，若胶桶内水的温度低于工作温度，控制系统控制加热管对水进行加热，温度达到工作温度，则停止加热。The automatic glue circulation system of the present invention is provided with heating and temperature control functions. The bottom of the rubber barrel is equipped with a heating tube and a thermocouple. The thermocouple measures the water temperature in the glue barrel and transmits the temperature signal to the control system. If the temperature of the water in the glue barrel is lower than the working temperature, the control system controls the heating tube to heat the water. When the temperature reaches the working temperature, stop heating.
本发明的全自动胶水循环系统设置自动加水、水位控制功能。胶桶热水腔设置双浮球开关，外部设置控制进水的电磁阀四，双浮球开关用于监控水的液位高度，液位到达最低位置时，控制系统控制电磁阀四开启，对胶桶内部加水，液位到达最高位置，电磁阀四关闭，停止加水。The automatic glue circulation system of the present invention is provided with functions of automatic water addition and water level control. The hot water cavity of the rubber bucket is equipped with double float switches, and the solenoid valve four for controlling water inlet is set outside. The double float switches are used to monitor the liquid level of the water. When the liquid level reaches the lowest position, the control system controls the solenoid valve four to open. Water is added to the inside of the rubber barrel, and the liquid level reaches the highest position, the solenoid valve four is closed, and water addition is stopped.
本发明的全自动胶水循环系统设置胶水搅拌功能。胶桶的胶水腔中心部位设有搅拌叶片，搅拌电机在胶桶上面且与搅拌叶片相连，搅拌电机带动搅拌叶片转动，实现对胶水的搅动。The automatic glue circulation system of the present invention is provided with a glue stirring function. The central part of the glue cavity of the glue barrel is provided with a stirring blade, and the stirring motor is on the glue barrel and connected with the stirring blade, and the stirring motor drives the stirring blade to rotate to realize the stirring of the glue.
本发明的全自动胶水循环系统包括工作模式回路，包括气动角座阀二、过滤器、胶泵、接胶漏斗、气缸，接胶漏斗安装于胶盘下方，其相对于胶盘的位置由与之连接的气缸控制，胶泵为整个回路提供动力，气动角座阀二控制回路的开闭，过滤器过滤掉胶水中的大颗粒物，回路胶水经气动角座阀二、过滤器到喷胶管，喷胶管对着涂胶滚筒和调胶滚筒两者中间喷胶，多余的胶水流入两滚筒下面的胶盘，气缸控制接胶漏斗对准胶盘开口，从胶盘流下的胶水经接胶漏斗的引导回到胶水腔。The full-automatic glue circulation system of the present invention comprises working mode circuit, comprises pneumatic angle seat valve two, filter, glue pump, glue funnel, cylinder, and glue funnel is installed under the glue disc, and its position relative to the glue disc is determined by and The connected cylinder controls the glue pump to provide power for the whole circuit, the pneumatic angle seat valve 2 controls the opening and closing of the circuit, the filter filters out the large particles in the glue, and the loop glue passes through the pneumatic angle seat valve 2 and the filter to the glue spray pipe, The glue spray pipe sprays glue against the middle of the glue application roller and the glue adjustment roller, and the excess glue flows into the glue tray under the two rollers. Guide back into the glue cavity.
本发明的全自动胶水循环系统包括排废模式回路，包括气动角座阀一、过滤器、胶泵、接水漏斗、气缸，接水漏斗安装于胶盘下方，其相对于胶盘的位置由与之连接的气缸控制，胶泵将热水泵到喷胶管并向涂胶滚筒和调胶滚筒中间喷热水，气动角座阀一控制回路的开闭，过滤器过滤掉热水中的杂物，清洗后的废水落入胶盘，气缸控制接水漏斗对准胶盘开口，废水经接水漏斗的引导排出系统之外。The full-automatic glue circulation system of the present invention includes a waste discharge mode circuit, including a pneumatic angle seat valve 1, a filter, a glue pump, a water receiving funnel, and a cylinder. The water receiving funnel is installed below the rubber plate, and its position relative to the rubber plate The cylinder connected to it is controlled, the glue pump pumps hot water to the glue spray pipe and sprays hot water between the glue application roller and the glue adjustment roller, the pneumatic angle seat valve controls the opening and closing of the circuit, and the filter filters out the sundries in the hot water After cleaning, the waste water falls into the rubber plate, the cylinder controls the water receiving funnel to align with the opening of the rubber plate, and the waste water is discharged out of the system through the guidance of the water receiving funnel.
本发明的全自动胶水循环系统设置胶桶自动清洗与胶水补水回路，其包括热水泵、电磁阀一，热水泵将热水泵出，经电磁阀一流入胶水腔，实现胶桶内部清理以及胶水补水功能，电磁阀一控制该回路的开闭。The automatic glue circulation system of the present invention is provided with a glue barrel automatic cleaning and glue replenishment circuit, which includes a hot water pump and a solenoid valve. Function, the solenoid valve controls the opening and closing of the circuit.
本发明的全自动胶水循环系统包括胶水加热回路，其包括热水泵、电磁阀二，热水泵将热水泵出，热水经电磁阀二进入涂胶滚筒内部，内部的热水通过另一支路从涂胶滚筒中流出，并进入胶盘底部的热水专用管道，最后流回胶桶热水腔，胶水加热回路对涂胶滚筒和胶盘同时实现加热，电磁阀二控制该回路的开闭。The automatic glue circulation system of the present invention includes a glue heating circuit, which includes a hot water pump and a solenoid valve 2. The hot water pump pumps out the hot water, and the hot water enters the inside of the gluing roller through the solenoid valve 2, and the internal hot water passes through another branch. It flows out from the glue roller and enters the hot water pipe at the bottom of the rubber plate, and finally flows back to the hot water chamber of the glue barrel. The glue heating circuit heats the glue roller and the glue plate at the same time, and the solenoid valve 2 controls the opening and closing of this circuit. .
本发明的全自动胶水循环系统包括喷淋系统回路，其包括热水泵、电磁阀三、接水漏斗、气缸，热水泵将热水泵出，热水经电磁阀三进入喷淋系统，喷淋系统对涂胶滚筒和调胶滚筒侧壁喷热水，以达到清洗的目的，清洗后的废水落入胶盘，在气缸的作用下，接水漏斗对准胶盘开口，废水经接水漏斗的引导排出系统之外，电磁阀三控制此回路的开闭。The fully automatic glue circulation system of the present invention includes a spray system loop, which includes a hot water pump, a solenoid valve three, a water receiving funnel, and a cylinder. The hot water pump pumps out hot water, and the hot water enters the spray system through the solenoid valve three. Spray hot water on the side wall of the gluing roller and the gluing roller to achieve the purpose of cleaning. After cleaning, the waste water falls into the rubber plate. Under the action of the cylinder, the water receiving funnel is aligned with the opening of the rubber plate. Outside the pilot discharge system, the solenoid valve three controls the opening and closing of this circuit.
本发明的全自动胶水循环系统的工作方法，包括如下步骤：The working method of the automatic glue circulation system of the present invention comprises the steps:
（1）气动角座阀二开启，气动角座阀一关闭，胶泵工作，胶水从胶桶内部泵出；(1) Open the pneumatic angle seat valve two, close the pneumatic angle seat valve once, the glue pump works, and the glue is pumped out from the inside of the glue barrel;
（2）胶水到达喷胶管，并对涂胶滚筒和调胶辊筒中间喷胶水；(2) The glue reaches the glue spray pipe, and sprays glue between the gluing roller and the gluing roller;
（3）多余的胶水被引导入胶盘，在气缸作用下接胶漏斗对准胶盘开口，胶水流入胶桶内部循环使用。(3) The excess glue is guided into the rubber tray, and the glue funnel is aligned with the opening of the glue tray under the action of the cylinder, and the glue flows into the glue barrel for recycling.
本发明的全自动胶水循环系统的排废方法，包括如下步骤：The waste discharge method of the automatic glue circulation system of the present invention comprises the following steps:
（1）气动角座阀一开启，气动角座阀二关闭，胶泵工作，热水从胶桶外胆泵出；(1) When the pneumatic angle seat valve is opened, the pneumatic angle seat valve 2 is closed, the rubber pump works, and hot water is pumped from the outer tank of the rubber barrel;
（2）热水到达喷胶管，并对涂胶滚筒和调胶辊筒中间喷水进行清理；(2) Hot water reaches the spray pipe, and sprays water between the gluing roller and the gluing roller to clean;
（3）多余的热水被流入胶盘，在气缸作用下接水漏斗对准胶盘开口，废水在接水漏斗的引导下流出全自动胶水循环系统。(3) Excess hot water is flowed into the glue tray, and the water receiving funnel is aligned with the opening of the glue tray under the action of the cylinder, and the waste water flows out of the automatic glue circulation system under the guidance of the water receiving funnel.
与现有技术相比，本发明的全自动胶水循环系统和全自动胶水循环方法提出了针对包装盒加工用胶水的全自动控制模式，既适用于热胶也适用于冷胶，将胶水的特性、使用状态及具体每一步操作进行细致保证与精细处理，提高胶水的质量、稳定性和控制精度，保证不同工艺的流量控制和彻底无死角的自动化清洗，能实现一键清洗功能，同时也通过热水的循环利用提高设备的安全性和可靠性。Compared with the prior art, the automatic glue circulation system and the automatic glue circulation method of the present invention propose a fully automatic control mode for the glue used in packaging box processing, which is suitable for both hot glue and cold glue, and the characteristics of the glue , the use status and each step of the operation are meticulously guaranteed and finely processed to improve the quality, stability and control accuracy of the glue, to ensure the flow control of different processes and the complete automatic cleaning without dead ends, and to realize the one-button cleaning function. The recycling of hot water improves the safety and reliability of the equipment.
附图说明Description of drawings
图1为本发明的其中一个实施例的全自动胶水循环系统的剖面结构示意图；Fig. 1 is the sectional structure schematic diagram of the full-automatic glue circulating system of one of them embodiment of the present invention;
图2为本发明的其中一个实施例的全自动胶水循环系统的立体结构示意图；Fig. 2 is the three-dimensional structural representation of the automatic glue circulation system of one of the embodiments of the present invention;
图3为图1、图2所示的全自动胶水循环系统中的胶桶100隐藏非关键部件后的主视图；Fig. 3 is the front view of the glue barrel 100 in the fully automatic glue circulation system shown in Fig. 1 and Fig. 2 after hiding non-critical components;
图4为图1、图2所示的全自动胶水循环系统中的胶桶100隐藏非关键部件后的俯视图；Fig. 4 is a top view of the glue barrel 100 in the fully automatic glue circulation system shown in Fig. 1 and Fig. 2 after hiding non-critical components;
图5为图1、图2所示的全自动胶水循环系统中的胶桶100隐藏外部结构及内胆后的内部结构示意图；Fig. 5 is a schematic diagram of the internal structure of the glue bucket 100 in the fully automatic glue circulation system shown in Fig. 1 and Fig. 2 after hiding the external structure and the liner;
图中：100—胶桶；101—胶泵；102—电磁阀一；103—电磁阀二；104—电磁阀三；105—热电偶；106—电磁阀四；107—搅拌电机；108—气动角座阀二；109—热水泵；110—气动角座阀一；111—接胶漏斗；112—接水漏斗；113—气缸；114—加热管；115—搅拌叶片；116—双浮球开关；117—过滤器；200—胶盘；300—涂胶滚筒；400—喷淋系统；500—喷胶管；600—调胶辊筒。In the figure: 100—glue bucket; 101—glue pump; 102—solenoid valve 1; 103—solenoid valve 2; 104—solenoid valve 3; 105—thermocouple; 106—solenoid valve 4; 107—stirring motor; 108—pneumatic Angle seat valve 2; 109—hot water pump; 110—pneumatic angle seat valve 1; 111—glue funnel; 112—water funnel; 113—cylinder; 114—heating pipe; 115—stirring blade; 116—double float switch ; 117—filter; 200—rubber plate; 300—glue roller; 400—spray system; 500—spray hose; 600—glue roller.
具体实施方式Detailed ways
请参阅图1、图2，本发明的全自动胶水循环系统包括胶桶100、胶盘200、涂胶滚筒300、喷淋系统400、喷胶管500和调胶辊筒600。喷胶管500安装在涂胶滚筒300和调胶辊筒600上方，喷淋系统400安装在涂胶滚筒300和调胶辊筒600两侧，胶盘200安装在涂胶滚筒300和调胶辊筒600下方，胶桶100安装在胶盘200出口位置的下方。Please refer to FIG. 1 and FIG. 2 , the automatic glue circulation system of the present invention includes a glue barrel 100 , a glue plate 200 , a glue roller 300 , a spray system 400 , a glue spray pipe 500 and a glue roller 600 . The glue spray pipe 500 is installed above the gluing roller 300 and the gluing roller 600, the spray system 400 is installed on both sides of the gluing roller 300 and the gluing roller 600, and the glue disc 200 is installed on the gluing roller 300 and the gluing roller 600 below, the rubber barrel 100 is installed below the exit position of the rubber disc 200 .
本发明的全自动胶水循环系统设置加热、温度控制功能。请参阅图3、图4，胶桶100底部装有加热管114和热电偶105，热电偶105测量胶桶100中的水温并将温度信号传递给控制系统。若胶桶100内水的温度低于工作温度，控制系统控制加热管114对水进行加热，温度达到工作温度，则停止加热。控制系统接收上级控制指令，通过控制电器元件或气路元件实现气路、水路、胶路等的启停、通断等实现不同的工作模式或组合控制。The automatic glue circulation system of the present invention is provided with heating and temperature control functions. Please refer to Fig. 3 and Fig. 4, a heating pipe 114 and a thermocouple 105 are installed at the bottom of the glue barrel 100, and the thermocouple 105 measures the water temperature in the glue barrel 100 and transmits the temperature signal to the control system. If the temperature of the water in the glue barrel 100 is lower than the working temperature, the control system controls the heating pipe 114 to heat the water, and when the temperature reaches the working temperature, the heating is stopped. The control system receives superior control instructions, and realizes different working modes or combined control by controlling electrical components or gas circuit components to realize the start-stop, on-off, etc. of gas circuits, water circuits, and rubber circuits.
本发明的全自动胶水循环系统设置自动加水、水位控制功能。结合图3、图5，胶桶100热水腔设置双浮球开关116，外部设置控制进水的电磁阀四106，双浮球开关116用于监控水的液位高度。液位到达最低位置时，控制系统控制电磁阀四106开启，对胶桶100内部加水，液位到达最高位置，电磁阀四106关闭，停止加水。The automatic glue circulation system of the present invention is provided with functions of automatic water addition and water level control. 3 and 5, double float switches 116 are provided in the hot water cavity of the rubber barrel 100, and a solenoid valve 4 106 for controlling water intake is arranged outside. The double float switches 116 are used to monitor the liquid level of the water. When the liquid level reaches the lowest position, the control system controls the solenoid valve four 106 to open to add water to the inside of the rubber barrel 100. When the liquid level reaches the highest position, the solenoid valve four 106 is closed to stop adding water.
本发明的全自动胶水循环系统设置胶水搅拌功能。结合图3、图5，胶桶100的胶水腔中心部位设有搅拌叶片115，搅拌电机107在胶桶100上面且与搅拌叶片115相连，搅拌电机107带动搅拌叶片115转动，实现对胶水的搅动。搅拌电机107也由控制系统自动控制。The automatic glue circulation system of the present invention is provided with a glue stirring function. 3 and 5, the center of the glue chamber of the glue barrel 100 is provided with a stirring blade 115, and the stirring motor 107 is connected to the stirring blade 115 on the top of the glue barrel 100, and the stirring motor 107 drives the stirring blade 115 to rotate to realize the stirring of the glue . The stirring motor 107 is also automatically controlled by the control system.
本发明的全自动胶水循环系统的胶水管道主回路设置主工作模式和排废模式：主工作模式胶水从胶桶中泵到喷胶管500涂胶滚筒300和调胶滚筒600上方，在涂胶滚筒300上形成胶膜涂覆到面纸上，没有使用的胶水通过胶盘200回流至胶桶100内继续进行循环；排废模式是清理胶水回路的工作方式，用热水将胶水回路液体排出胶水循环系统。The main circuit of the glue pipeline of the automatic glue circulation system of the present invention is set with a main working mode and a waste discharge mode: in the main working mode, glue is pumped from the glue barrel to the glue spraying pipe 500 above the glue applying roller 300 and the glue adjusting roller 600, above the glue applying roller 300 forms an adhesive film and coats it on the face paper, and the unused glue flows back to the glue barrel 100 through the glue disc 200 to continue to circulate; the waste discharge mode is the working method of cleaning the glue circuit, and the glue circuit liquid is discharged from the glue with hot water circulatory system.
结合图1、图2、图4，主工作模式回路包括气动角座阀二108、过滤器117、胶泵101、喷胶管500、胶盘200、接胶漏斗111、接水漏斗112。从胶桶100内部引出的管路依次与气动角座阀二108、过滤器117、胶泵101连接，最后通到喷胶管500。喷胶管500下方固定有胶盘200。胶盘200正下方设有接胶漏斗111和接水漏斗112，接胶漏斗111与接水漏斗112焊接在一起，与胶桶100连接，并可在胶桶100上相对运动。胶泵101为整个回路提供动力，气动角座阀二108控制回路的开闭，过滤器117过滤掉胶水中的大颗粒物，保证胶水的质量。回路胶水经气动角座阀二108、过滤器117到喷胶管500，喷胶管500位于涂胶滚筒300和调胶滚筒600的上方并对着两者中间喷胶。多余的胶水流入两滚筒下面的胶盘200。胶盘200下方装有接胶漏斗111和接水漏斗112，其相对于胶盘200的位置由与之连接的气缸113控制。在主工作模式下气缸113控制接胶漏斗111对准胶盘200开口，从胶盘200流下的胶水经接胶漏斗111的引导回到胶水腔。1, 2, 4, the main working mode circuit includes pneumatic angle seat valve 2 108, filter 117, glue pump 101, glue spray pipe 500, glue tray 200, glue funnel 111, water funnel 112. The pipeline drawn from the inside of the glue barrel 100 is connected with the pneumatic angle seat valve 2 108 , the filter 117 , the glue pump 101 in sequence, and finally leads to the glue spray pipe 500 . A glue disc 200 is fixed below the glue spray pipe 500 . A glue funnel 111 and a water funnel 112 are arranged directly below the glue tray 200 , the glue funnel 111 and the water funnel 112 are welded together, connected with the glue barrel 100 , and can move relatively on the glue barrel 100 . The glue pump 101 provides power for the whole circuit, the pneumatic angle seat valve 108 controls the opening and closing of the circuit, and the filter 117 filters out large particles in the glue to ensure the quality of the glue. The loop glue passes through the pneumatic angle seat valve 2 108 and the filter 117 to the glue spraying pipe 500, and the glue spraying pipe 500 is positioned above the gluing roller 300 and the glue adjusting roller 600 and sprays glue in the middle of the two. Surplus glue flows into the glue tray 200 below the two cylinders. Glue receiving funnel 111 and water receiving funnel 112 are installed below the glue tray 200, and their positions relative to the glue tray 200 are controlled by the cylinder 113 connected thereto. In the main working mode, the cylinder 113 controls the glue funnel 111 to align with the opening of the glue tray 200 , and the glue flowing down from the glue tray 200 returns to the glue chamber through the guidance of the glue funnel 111 .
结合图1、图2、图4，排废模式不同与主工作模式之处在于将主工作模式回路中的气动角座阀二108换成气动角座阀一110，接胶漏斗111换成接水漏斗112。工作时，胶泵101将热水泵到喷胶管500并向涂胶滚筒300和调胶滚筒600中间喷热水，气动角座阀一110控制回路的开闭，过滤器117过滤掉热水中的杂物。清洗后的废水落入胶盘200，在排废工作模式下气缸113控制接水漏斗112对准胶盘200开口，废水经接水漏斗112的引导排出系统之外。Combined with Figure 1, Figure 2, and Figure 4, the waste discharge mode is different from the main working mode in that the pneumatic angle seat valve 2 108 in the circuit of the main working mode is replaced by the pneumatic angle seat valve 1 110, and the glue funnel 111 is replaced by a joint Water funnel 112. During work, the glue pump 101 pumps hot water to the glue spraying pipe 500 and sprays hot water between the glue application roller 300 and the glue adjustment roller 600, the pneumatic angle seat valve 110 controls the opening and closing of the circuit, and the filter 117 filters out the hot water. sundries. The cleaned waste water falls into the rubber tray 200. In the waste discharge mode, the cylinder 113 controls the water receiving funnel 112 to align with the opening of the rubber tray 200, and the waste water is discharged out of the system through the guidance of the water receiving funnel 112.
由于胶体被加热，会使溶液水分蒸发，改变胶水的粘度，对盒体的粘接状态产生不利因素，影响产品质量，本发明的全自动胶水循环系统设置胶桶100自动清洗功能和胶水补水功能，胶桶100自动清洗与胶水补水功能在系统中使用相同的回路，此回路由热水泵109、电磁阀一102组成。热水泵109将热水泵出，经电磁阀一102流入胶水腔，实现胶桶内部清理以及胶水补水功能。电磁阀一102控制该回路的开闭。Since the colloid is heated, the water in the solution will evaporate, changing the viscosity of the glue, causing unfavorable factors to the bonding state of the box body, and affecting the product quality. The automatic glue circulation system of the present invention is equipped with the automatic cleaning function of the glue bucket 100 and the glue water replenishment function , The automatic cleaning of the glue bucket 100 and the glue replenishment function use the same circuit in the system, and this circuit is composed of a hot water pump 109 and a solenoid valve 102. The hot water pump 109 pumps the hot water out and flows into the glue chamber through the solenoid valve 102 to realize the functions of cleaning the inside of the glue bucket and replenishing water with the glue. Solenoid valve one 102 controls the opening and closing of this circuit.
为防止胶水回流过程中凝固，堵塞通道，本发明在涂胶滚筒300和胶盘200处均安装有加热装置。结合图1、图2，胶水加热回路包括热水泵109、电磁阀二103、涂胶滚筒300、胶盘200。热水泵109将热水泵出，热水经电磁阀二103进入涂胶滚筒300内部，内部的热水通过另一支路从涂胶滚筒300中流出，并进入胶盘200底部的热水专用管道，最后流回胶桶100热水腔，电磁阀二103控制该回路的开闭。涂胶滚筒300、胶盘200通过热水的循环流动实现加热的目的。In order to prevent the glue from solidifying and blocking the channel during the backflow process, heating devices are installed at the gluing roller 300 and the glue disc 200 in the present invention. 1 and 2 , the glue heating circuit includes a hot water pump 109 , a solenoid valve 2 103 , a gluing roller 300 , and a glue disc 200 . The hot water pump 109 pumps the hot water out, and the hot water enters the inside of the gluing roller 300 through the solenoid valve 2 103, and the internal hot water flows out from the gluing roller 300 through another branch, and enters the hot water pipe at the bottom of the rubber tray 200 , and finally flow back to the hot water cavity of the rubber bucket 100, and the solenoid valve 2 103 controls the opening and closing of the circuit. The gluing roller 300 and the rubber disc 200 are heated by the circulating flow of hot water.
结合图1、图2，喷淋系统回路包括热水泵109、电磁阀三104、喷淋系统400、胶盘200、接水漏斗112。热水泵109将热水泵出，热水经电磁阀三104进入喷淋系统400，喷淋系统400对涂胶滚筒300和调胶滚筒600侧壁喷热水，以达到清洗的目的，清洗后的废水落入胶盘200，在气缸113的作用下，接水漏斗112对准胶盘开口，废水经接水漏斗112的引导排出系统之外。电磁阀三104控制此回路的开闭。1 and 2 , the sprinkler system circuit includes a hot water pump 109 , a solenoid valve 3 104 , a sprinkler system 400 , a rubber tray 200 , and a water receiving funnel 112 . The hot water pump 109 pumps the hot water out, and the hot water enters the spray system 400 through the solenoid valve three 104, and the spray system 400 sprays hot water on the side walls of the gluing roller 300 and the gluing roller 600 to achieve the purpose of cleaning. The waste water falls into the rubber plate 200, and under the action of the cylinder 113, the water receiving funnel 112 is aligned with the opening of the rubber plate, and the waste water is discharged out of the system through the guidance of the water receiving funnel 112. Electromagnetic valve three 104 controls the opening and closing of this circuit.
以上所述主工作模式回路、排废模式回路、自动清洗与胶水补水回路、热水加热回路、喷淋系统回路均由控制系统控制相应气路、水路、胶路等的启停、通断等实现。The above-mentioned main working mode circuit, waste discharge mode circuit, automatic cleaning and glue replenishment circuit, hot water heating circuit, and spray system circuit are all controlled by the control system to start and stop, on and off, etc. accomplish.
本发明还提供了一种全自动胶水循环方法。结合图1、图2、图4，该方法包括主工作模式及排废模式，其中主工作模式包括如下步骤：The invention also provides a fully automatic glue circulation method. Combined with Figure 1, Figure 2, and Figure 4, the method includes a main working mode and a waste discharge mode, wherein the main working mode includes the following steps:
（1）气动角座阀二108开启，气动角座阀一110关闭，胶泵101工作，胶水从胶桶100内部泵出；(1) Pneumatic angle seat valve 2 108 is opened, pneumatic angle seat valve 1 110 is closed, glue pump 101 works, and glue is pumped out from the inside of the glue bucket 100;
（2）胶水到达喷胶管500，并对涂胶滚筒300和调胶辊筒600中间喷胶水；(2) The glue reaches the glue spray pipe 500, and sprays glue between the gluing roller 300 and the gluing roller 600;
（3）多余的胶水被引导入胶盘200，在气缸作用下接胶漏斗111对准胶盘200开口，胶水流入胶桶100内部循环使用。(3) Excess glue is guided into the glue tray 200, and the glue funnel 111 is aligned with the opening of the glue tray 200 under the action of the cylinder, and the glue flows into the glue bucket 100 for recycling.
其中排废模式包括如下步骤：The waste discharge mode includes the following steps:
（1）气动角座阀一110开启，气动角座阀二108关闭，胶泵101工作，热水从胶桶100外胆泵出；(1) Pneumatic angle seat valve 1 110 is opened, pneumatic angle seat valve 2 108 is closed, rubber pump 101 works, and hot water is pumped from the outer tank of rubber bucket 100;
（2）热水到达喷胶管500，并对涂胶滚筒300和调胶辊筒600中间喷水进行清理；(2) The hot water reaches the glue spray pipe 500, and sprays water between the gluing roller 300 and the gluing roller 600 to clean;
（3）多余的热水被流入胶盘200，在气缸作用下接水漏斗112对准胶盘200开口，废水在接水漏斗112的引导下流出胶路系统。(3) Excess hot water is flowed into the rubber tray 200, and the water receiving funnel 112 is aligned with the opening of the rubber tray 200 under the action of the cylinder, and the waste water flows out of the rubber path system under the guidance of the water receiving funnel 112.
虽然之前的说明和附图描述了本发明的实施例，应当理解在不脱离权利要求书所界定的本发明原理的精神和保护范围的前提下可以有各种增补、修改和替换。本领域技术人员应该理解，本发明在实际应用中可根据具体的环境和工作要求在不背离发明准则的前提下在形式、结构、布局、比例、材料、元素、组件及其它方面有所变化。因此，在此披露的实施例仅用于说明而非限制，本发明的保护范围由权利要求书中技术方案及其合法等同物界定，而不限于此前的描述。While the foregoing description and drawings describe embodiments of the present invention, it should be understood that various additions, modifications and substitutions are possible without departing from the spirit and scope of the principles of the invention as defined by the claims. Those skilled in the art should understand that the present invention can be changed in form, structure, layout, proportion, material, elements, components and other aspects in actual application according to the specific environment and work requirements without departing from the principle of the invention. Therefore, the embodiments disclosed here are only for illustration rather than limitation, and the protection scope of the present invention is defined by the technical solutions in the claims and their legal equivalents, and is not limited to the previous description.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510596937.4ACN105107689B (en) | 2015-09-18 | 2015-09-18 | Full-automatic glue circulating system and method |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510596937.4ACN105107689B (en) | 2015-09-18 | 2015-09-18 | Full-automatic glue circulating system and method |
| Publication Number | Publication Date |
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| CN105107689Atrue CN105107689A (en) | 2015-12-02 |
| CN105107689B CN105107689B (en) | 2017-08-15 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510596937.4AActiveCN105107689B (en) | 2015-09-18 | 2015-09-18 | Full-automatic glue circulating system and method |
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| CN (1) | CN105107689B (en) |
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