技术领域technical field
本发明涉及连接管成型技术领域，具体而言，涉及一种连接管成型装置。The invention relates to the technical field of connecting pipe forming, in particular to a connecting pipe forming device.
背景技术Background technique
连接管是冷媒在内机和外机之间循环流动的连接通道。内机、外机对接通过喇叭口与截止阀、管接头锥面密封实现循环流动。连接管生产工序具体如下：The connecting pipe is the connecting channel for the refrigerant to circulate between the internal unit and the external unit. The inner unit and the outer unit are connected through the sealing of the bell mouth and the stop valve and the taper surface of the pipe joint to realize the circulation flow. The production process of the connecting pipe is as follows:
连接管下料（1人）：人工将连接管卷料装到上料架内，由四管下料机完成定长并切断，再送到生产线上。Connecting pipe cutting (1 person): Manually load the connecting pipe coil into the loading rack, and the four-pipe cutting machine completes the length fixing and cutting, and then sends it to the production line.
穿保温管（2人）：人工取连接管和保温管，并将连接管穿入保温管。Putting on the insulation pipe (2 people): Manually take the connecting pipe and the insulation pipe, and put the connection pipe into the insulation pipe.
扩喇叭口（3人）：1人在连接管中间拉管，2人分别在两端抓住连接管，先缩回保温管，使连接管露出一定长度，然后套入接管螺母，再把连接管定位于专用喇叭口扩口机模具内，按启动按钮，气缸或油缸驱动冲模完成喇叭口扩口成型；再从模具内取出，放到生产线上。Expand the bell mouth (3 people): 1 person pulls the pipe in the middle of the connecting pipe, 2 people hold the connecting pipe at both ends respectively, first retract the insulation pipe to expose a certain length of the connecting pipe, then insert the union nut, and then put the connecting pipe The tube is positioned in the mold of the special bell mouth flaring machine, press the start button, the cylinder or oil cylinder drives the punching die to complete the bell mouth flaring forming; then it is taken out from the mold and put on the production line.
喇叭口质量检测（2人）：2人分别对连接管部件两端的喇叭口的扩口质量进行检测。将不合格品（有毛刺、开裂、偏心、喇叭口内划伤、起皱、缺口等）拿出来。Bell mouth quality inspection (2 people): 2 people respectively inspect the flaring quality of the bell mouth at both ends of the connecting pipe parts. Take out the unqualified products (burrs, cracks, eccentricity, scratches in the bell mouth, wrinkles, gaps, etc.).
装堵头（2人）：2人分别抓住连接管部件两端的接管螺母，取堵头压入接管螺母内。Plug installation (2 persons): 2 persons respectively grasp the union nuts at both ends of the connecting pipe parts, take the plugs and press them into the union nuts.
盘管（1人）：人工将连接管一端送入盘管机内，起动盘管机，将直管卷成盘料。Coil (1 person): Manually feed one end of the connecting pipe into the coil machine, start the coil machine, and roll the straight pipe into a coil.
封口与热缩（1人）：人工取连接管盘料放于皮带线上，同时取墙管或排水管放于连接管盘料中心，然后进入封口机，自动完成封口后再进入热缩机，自动完成热缩。Sealing and heat shrinking (1 person): Manually take the connecting pipe coil and put it on the belt line, and at the same time take the wall pipe or drain pipe and put it in the center of the connecting pipe coil, then enter the sealing machine, automatically complete the sealing and then enter the heat shrinking machine , complete heat shrink automatically.
贴标：通过设备对完成热缩的盘料进行自动贴标；完成连接管成品生产。Labeling: automatic labeling of the heat-shrinkable coils through the equipment; complete the production of finished connecting pipes.
成品下线（1人）：人工将连接管成品码放于网箱内，再转运至仓库待用。Finished product off-line (1 person): Manually put the finished connecting pipe in the cage, and then transfer it to the warehouse for use.
以上工序，除贴标由设备自动完成外，其余工序均为人工完成或人机配合完成。劳动强度大，属重复性劳动。一方面，人力成本浪费太大，且不易于管理，产品质量难以得到有效保证；另一方面，一般通过两条生产线对连接管进行加工成型，设备占地面积太大。The above process, except that the labeling is automatically completed by the equipment, the rest of the process is completed manually or with human-machine cooperation. The labor intensity is high and it belongs to repetitive labor. On the one hand, the waste of labor costs is too large, and it is not easy to manage, and it is difficult to effectively guarantee the product quality; on the other hand, the connecting pipes are generally processed and formed through two production lines, and the equipment occupies a large area.
发明内容Contents of the invention
本发明旨在提供一种连接管成型装置，以解决现有技术中人工劳动强度大和设备占地面积太大的问题。The present invention aims to provide a connecting pipe forming device to solve the problems of high manual labor intensity and large equipment occupation area in the prior art.
为了实现上述目的，根据本发明的一个方面，提供了一种连接管成型装置，包括：叠置的第一生产线和第二生产线，第二生产线位于第一生产线的上方，第一生产线的一侧形成第一上料侧，第二生产线的与第一上料侧相对的一侧形成第二上料侧，第一生产线的第一上料方向与第二生产线的第二上料方向相反；第一成型设备，布置在第一生产线的一端，第一成型设备包括沿第一上料方向依次设置的第一套接管螺母机、第一扩喇叭口机及第一盘管机；第二成型设备，布置在第二生产线的一端，第二成型设备包括沿第二上料方向依次布置的第二套接管螺母机、第二扩喇叭口机及第二盘管机。In order to achieve the above object, according to one aspect of the present invention, a connecting pipe forming device is provided, comprising: a stacked first production line and a second production line, the second production line is located above the first production line, on one side of the first production line Form the first feeding side, the side opposite to the first feeding side of the second production line forms the second feeding side, the first feeding direction of the first production line is opposite to the second feeding direction of the second production line; One molding equipment, arranged at one end of the first production line, the first molding equipment includes the first sleeve nut machine, the first bell mouth expanding machine and the first coil machine arranged in sequence along the first feeding direction; the second molding equipment , arranged at one end of the second production line, the second molding equipment includes a second socket nut machine, a second flare machine and a second coil machine arranged in sequence along the second feeding direction.
进一步地，第一成型设备还包括设置在第一扩喇叭口机和第一盘管机之间的第一喇叭口质量检测机，第二成型设备还包括设置在第二扩喇叭口机和第二盘管机之间的第二喇叭口质量检测机。Further, the first forming equipment also includes a first bell mouth quality inspection machine arranged between the first bell mouth expanding machine and the first coil machine, and the second forming equipment also includes a first bell mouth quality inspection machine arranged between the second bell mouth expanding machine and the first coil machine. The second bell mouth quality inspection machine between the two coil machines.
进一步地，第一喇叭口质量检测机和第二喇叭口质量检测机均为视觉检测机。Further, both the first bell mouth quality inspection machine and the second bell mouth quality inspection machine are visual inspection machines.
进一步地，第一成型设备还包括设置在第一喇叭口质量检测机和第一盘管机之间的第一装堵头机，第二成型设备还包括设置在第二喇叭口质量检测机和第二盘管机之间的第二装堵头机。Further, the first molding equipment also includes a first plugging machine installed between the first bell mouth quality inspection machine and the first coil machine, and the second molding equipment also includes a first bell mouth quality inspection machine installed between the second bell mouth quality inspection machine and the first coil machine. The second plugging machine between the second coil machine.
进一步地，第一生产线的两端均设置有第一成型设备，第二生产线的两端均设置有第二成型设备。Further, both ends of the first production line are equipped with first molding equipment, and both ends of the second production line are equipped with second molding equipment.
进一步地，第二成型设备位于第一成型设备的正上方。Further, the second molding device is located directly above the first molding device.
进一步地，还包括第一输送装置和第一顶出机构，第一输送装置对应地设置在第一盘管机的出料口处，第一顶出机构设置在第一生产线上且位置与第一盘管机的位置相对应。Further, it also includes a first conveying device and a first ejecting mechanism, the first conveying device is correspondingly arranged at the outlet of the first coiler, the first ejecting mechanism is arranged on the first production line and its position is the same as that of the first Corresponding to the position of a coil machine.
进一步地，第一输送装置上从上游至下游依次设置有第一配合管上料机构、第一封口机以及第一热缩机。Further, the first conveying device is sequentially provided with a first matching tube feeding mechanism, a first sealing machine and a first heat shrinking machine from upstream to downstream.
进一步地，还包括第二输送装置、第二顶出机构和下料机构，下料机构连接在第二盘管机的出料口和第二输送装置之间，第二顶出机构设置在第二生产线上且位置与第二盘管机的位置相对应。Further, it also includes a second conveying device, a second ejecting mechanism and a feeding mechanism, the discharging mechanism is connected between the discharge port of the second coil machine and the second conveying device, and the second ejecting mechanism is arranged at the second On the second production line and its position corresponds to the position of the second coiler.
进一步地，第二输送装置上从上游至下游依次设置有第二配合管上料机构、第二封口机以及第二热缩机。Further, the second conveying device is sequentially provided with a second matching tube feeding mechanism, a second sealing machine and a second heat shrinking machine from upstream to downstream.
应用本发明的技术方案，使第一生产线、第二生产线叠置，第一生产线的第一上料方向与第二生产线的第二上料方向相反，并且在第一生产线的一端设置有第一成型设备，第二生产线的一端设置有第二成型设备。待成型的连接管可以同时从第一上料方向和第二上料方向上料至第一生产线和第二生产钱上。在第一生产线上的待成型连接管沿第一上料方向依次通过第一套接管螺母机、第一扩喇叭口机及第一盘管机进而完成成型加工。同时，在第二生产线上的待成型连接管沿第二上料方向依次通过第二套接管螺母机、第二扩喇叭口机及第二盘管机进而完成成型加工。本发明的技术方案使得两条生产线叠置生产，有效地减少了设备占地面积大的问题，以及有效地降低劳动强度和人力成本。Applying the technical scheme of the present invention, the first production line and the second production line are stacked, the first feeding direction of the first production line is opposite to the second feeding direction of the second production line, and a first Forming equipment, one end of the second production line is provided with a second forming equipment. The connecting pipe to be formed can be fed from the first feeding direction and the second feeding direction to the first production line and the second production line simultaneously. The connecting pipes to be formed on the first production line pass through the first sleeve nut machine, the first flare machine and the first coil machine in sequence along the first feeding direction to complete the forming process. At the same time, the connecting pipes to be formed on the second production line pass through the second sleeve nut machine, the second flare machine and the second coil machine sequentially along the second feeding direction to complete the forming process. The technical scheme of the invention enables two production lines to be stacked for production, effectively reducing the problem of large equipment footprints, and effectively reducing labor intensity and labor costs.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解，本发明的示意性实施例及其说明用于解释本发明，并不构成对本发明的不当限定。在附图中：The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1示出了根据本发明的连接管成型装置的实施例的立体结构示意图；Fig. 1 shows a schematic perspective view of the three-dimensional structure of an embodiment of a connecting pipe forming device according to the present invention;
图2示出了图1的连接管成型装置的俯视示意图；Fig. 2 shows a schematic top view of the connecting pipe forming device of Fig. 1;
图3示出了图1的连接管成型装置的侧视示意图；Fig. 3 shows a schematic side view of the connecting pipe forming device of Fig. 1;
图4示出了图1的连接管成型装置的局部结构立体结构示意图；Fig. 4 shows a schematic diagram of a partial structural three-dimensional structure of the connecting pipe forming device of Fig. 1;
图5示出了连接管与接管螺母的装配示意图；以及Figure 5 shows a schematic diagram of the assembly of the connecting pipe and the union nut; and
图6示出了图5的连接管的喇叭口的示意图。FIG. 6 shows a schematic diagram of the bell mouth of the connecting pipe in FIG. 5 .
其中，上述附图包括以下附图标记：Wherein, the above-mentioned accompanying drawings include the following reference signs:
10、第一生产线；11、第一上料侧；S1、第一上料方向；20、第二生产线；21、第二上料侧；S2、第二上料方向；31、第一套接管螺母机；32、第一扩喇叭口机；33、第一盘管机；34、第一喇叭口质量检测机；35、第一装堵头机；41、第二套接管螺母机；42、第二扩喇叭口机；43、第二盘管机；44、第二喇叭口质量检测机；45、第二装堵头机；51、第一输送装置；52、第一配合管上料机构；53、第一封口机；54、第一热缩机；61、第二输送装置；62、第二配合管上料机构；63、第二封口机；64、第二热缩机；1、连接管；2、保温管；3、接管螺母。10. The first production line; 11. The first feeding side; S1. The first feeding direction; 20. The second production line; 21. The second feeding side; S2. The second feeding direction; 31. The first socket Nut machine; 32. The first bell mouth expansion machine; 33. The first coil machine; 34. The first bell mouth quality inspection machine; 35. The first plugging machine; 41. The second sleeve nut machine; 42. The second bell mouth expansion machine; 43. The second coil machine; 44. The second bell mouth quality inspection machine; 45. The second plugging machine; 51. The first conveying device; 52. The first matching pipe feeding mechanism ; 53, the first sealing machine; 54, the first heat shrinking machine; 61, the second conveying device; 62, the second matching tube feeding mechanism; 63, the second sealing machine; 64, the second heat shrinking machine; 1, Connecting pipe; 2. Insulation pipe; 3. Connecting nut.
具体实施方式detailed description
需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
如图1至图4所示，本实施例的连接管成型装置包括：叠置的第一生产线10、第二生产线20、第一成型设备和第二成型设备。其中，第二生产线20位于第一生产线10的上方，第一生产线10的一侧形成第一上料侧11，第二生产线20的与第一上料侧11相对的一侧形成第二上料侧21，第一生产线10的第一上料方向S1与第二生产线20的第二上料方向S2相反。第一成型设备布置在第一生产线10的一端，第一成型设备包括沿第一上料方向S1依次设置的第一套接管螺母机31、第一扩喇叭口机32及第一盘管机33。第二成型设备布置在第二生产线20的一端，第二成型设备包括沿第二上料方向S2依次布置的第二套接管螺母机41、第二扩喇叭口机42及第二盘管机43。As shown in FIGS. 1 to 4 , the connecting pipe forming device of this embodiment includes: a stacked first production line 10 , a second production line 20 , a first forming device and a second forming device. Wherein, the second production line 20 is positioned above the first production line 10, one side of the first production line 10 forms the first feeding side 11, and the side opposite to the first feeding side 11 of the second production line 20 forms the second feeding side. Side 21 , the first feeding direction S1 of the first production line 10 is opposite to the second feeding direction S2 of the second production line 20 . The first molding equipment is arranged at one end of the first production line 10, and the first molding equipment includes a first sleeve nut machine 31, a first flare machine 32 and a first coil machine 33 arranged in sequence along the first feeding direction S1 . The second molding equipment is arranged at one end of the second production line 20, and the second molding equipment includes a second socket nut machine 41, a second flare machine 42 and a second coil machine 43 arranged in sequence along the second feeding direction S2 .
应用本实施例的技术方案，使第一生产线10、第二生产线20叠置，第一生产线10的第一上料方向S1与第二生产线20的第二上料方向S2相反，并且在第一生产线10的一端设置有第一成型设备，第二生产线20的一端设置有第二成型设备。待成型的连接管可以同时从第一上料方向S1和第二上料方向S2上料至第一生产线10和第二生产钱20上。在第一生产线10上的待成型连接管沿第一上料方向S1依次通过第一套接管螺母机31、第一扩喇叭口机32及第一盘管机33进而完成成型加工。同时，在第二生产线20上的待成型连接管沿第二上料方向S2依次通过第二套接管螺母机41、第二扩喇叭口机42及第二盘管机43进而完成成型加工。本实施例的技术方案使得两条生产线叠置生产，有效地减少了设备占地面积大的问题。第一生产线10和第二生产线20上的待成型连接管可以是相同规格的，也可以是不相同规格的，比如第一生产线10上加工Φ6连接管，第二生产线20上加工Φ9.52（或者Φ12）的连接管。当然反过来也可以，第一生产线10上加工Φ9.52（或者Φ12）的连接管，第二生产线20上加工Φ6的连接管。Applying the technical solution of this embodiment, the first production line 10 and the second production line 20 are stacked, the first feeding direction S1 of the first production line 10 is opposite to the second feeding direction S2 of the second production line 20, and in the first One end of the production line 10 is provided with a first molding device, and one end of the second production line 20 is provided with a second molding device. The connecting pipe to be formed can be fed to the first production line 10 and the second production line 20 from the first feeding direction S1 and the second feeding direction S2 at the same time. The connecting pipes to be formed on the first production line 10 pass through the first socket nut machine 31 , the first flare machine 32 and the first coil machine 33 sequentially along the first feeding direction S1 to complete the forming process. At the same time, the connecting pipes to be formed on the second production line 20 pass through the second socket nut machine 41 , the second flare machine 42 and the second coil machine 43 sequentially along the second feeding direction S2 to complete the forming process. The technical solution of this embodiment enables two production lines to be stacked for production, which effectively reduces the problem of a large equipment footprint. The connecting pipes to be formed on the first production line 10 and the second production line 20 can be of the same specification or different specifications. For example, Φ6 connecting pipes are processed on the first production line 10, and Φ9.52 ( Or Φ12) connecting pipe. Of course, the reverse is also possible, the connecting pipe of Φ9.52 (or Φ12) is processed on the first production line 10 , and the connecting pipe of Φ6 is processed on the second production line 20 .
第一套接管螺母机31和第二套接管螺母机41用于将接管螺母套入连接管的两端。优选地，第一套接管螺母机31和第二套接管螺母机41为自动套接管螺母机，具有自动传送接管螺母、自动定位连接管铜管以及自动套接管螺母等功能。如图5所示，连接管1的中部套设有保温管2，连接管1的两端套设有接管螺母3，连接管1两端的接管螺母3对称分布。The first socket nut machine 31 and the second socket nut machine 41 are used to insert the socket nuts into the two ends of the connecting pipe. Preferably, the first socket nut machine 31 and the second socket nut machine 41 are automatic socket nut machines, which have functions such as automatic delivery of socket nuts, automatic positioning of connecting pipe copper pipes and automatic socket nuts. As shown in FIG. 5 , the middle part of the connecting pipe 1 is provided with an insulating pipe 2 , and both ends of the connecting pipe 1 are provided with union nuts 3 , and the union nuts 3 at both ends of the connecting pipe 1 are symmetrically distributed.
第一扩喇叭口机32和第二扩喇叭口机42用于将连接管的两端端口扩成喇叭口型。通过夹具将连接管送至扩口机模具内，完成端面定位之后，设备启动将连接管端口扩成喇叭口型，最后将扩口成型的喇叭口从模具中退出。优选地，第一扩喇叭口机32和第二扩喇叭口机42为自动扩喇叭口机，采用一出二的扩口成型方式，即一次可同时对两条连接管进行扩口成型。喇叭口示意图如图6所示。The first bell mouth expanding machine 32 and the second bell mouth expanding machine 42 are used to expand the ports at both ends of the connecting pipe into a bell mouth shape. The connecting pipe is sent to the mold of the flaring machine through the clamp. After the end face positioning is completed, the equipment is started to expand the port of the connecting pipe into a bell mouth shape, and finally the flared bell mouth is withdrawn from the mold. Preferably, the first bell mouth expansion machine 32 and the second bell mouth expansion machine 42 are automatic bell mouth expansion machines, which adopt a two-out expansion forming method, that is, two connecting pipes can be expanded and formed at the same time. The schematic diagram of the bell mouth is shown in Figure 6.
第一盘管机33和第二盘管机43用于将连接管的自动盘管。当感应器检测到连接管到位后开始盘管动作，将直管卷成盘料。The first coiler 33 and the second coiler 43 are used for automatic coiling of connecting pipes. When the sensor detects that the connecting pipe is in place, the coiling action starts, and the straight pipe is rolled into a coil.
如图4所示，第一成型设备还包括设置在第一扩喇叭口机32和第一盘管机33之间的第一喇叭口质量检测机34，第二成型设备还包括设置在第二扩喇叭口机42和第二盘管机43之间的第二喇叭口质量检测机44。优选地，第一喇叭口质量检测机34和第二喇叭口质量检测机44均为视觉检测机。视觉检测机能够对连接管的喇叭口的扩口质量进行视觉检测，使用智能照相机进行选取检测模板，光源、镜头等实现自动检测喇叭口的质量异常，使用电脑进行时时在线监控。合格品进入下道工序，不合格品则自动检出。视觉检测机包括：智能相机、光源、光源控制器、镜头、通讯线缆、I/O电源线缆、整套电脑以及视觉检测程序等组合而成。As shown in Figure 4, the first molding equipment also includes a first bell mouth quality inspection machine 34 arranged between the first bell mouth expanding machine 32 and the first coil machine 33, and the second molding equipment also includes a The second bell mouth quality inspection machine 44 between the bell mouth expanding machine 42 and the second pipe coiling machine 43 . Preferably, both the first bell mouth quality inspection machine 34 and the second bell mouth quality inspection machine 44 are visual inspection machines. The visual inspection machine can visually inspect the quality of the bell mouth of the connecting pipe, use a smart camera to select a detection template, light source, lens, etc. to automatically detect the quality of the bell mouth, and use a computer to monitor online from time to time. Qualified products enter the next process, and unqualified products are automatically detected. The visual inspection machine includes: smart camera, light source, light source controller, lens, communication cable, I/O power cable, a complete set of computer and visual inspection program.
如图4所示，第一成型设备还包括设置在第一喇叭口质量检测机34和第一盘管机33之间的第一装堵头机35，第二成型设备还包括设置在第二喇叭口质量检测机44和第二盘管机43之间的第二装堵头机45。第一装堵头机35和第二装堵头机45用于在连接管的两端的接管螺母内各装一个堵头。当连接管运行到上堵头工位时，将堵头塞入接管螺母内。As shown in Figure 4, the first molding equipment also includes a first plugging machine 35 arranged between the first bell mouth quality detector 34 and the first coil machine 33, and the second molding equipment also includes a The second plugging machine 45 between the bell mouth quality inspection machine 44 and the second coil machine 43 . The first plugging machine 35 and the second plugging machine 45 are used to respectively adorn a plug in the union nut at the two ends of the connecting pipe. When the connecting pipe runs to the upper plug position, insert the plug into the union nut.
为了提高生产效率，第一生产线10的两端均设置有第一成型设备，第二生产线20的两端均设置有第二成型设备。这样能够对连接管的两端同时进行操作。其中一端的第一或第二成型设备的位置固定不变，而另一端的第一或第二成型设备的位置则可根据连接管长度的变化而进行自动调整，以适应不同长度的连接管的自动成型。In order to improve production efficiency, both ends of the first production line 10 are provided with first molding equipment, and both ends of the second production line 20 are provided with second molding equipment. This enables simultaneous operations on both ends of the connecting pipe. The position of the first or second molding device at one end is fixed, while the position of the first or second molding device at the other end can be automatically adjusted according to the change of the length of the connecting pipe to adapt to the different lengths of the connecting pipe. Automatic molding.
为了进一步节约空间，第二成型设备位于第一成型设备的正上方。为了适应进料方向，第二成型设备的排列顺序与第一成型设备的排列顺序相反。In order to further save space, the second molding device is located directly above the first molding device. In order to adapt to the feeding direction, the arrangement order of the second forming equipment is opposite to that of the first forming equipment.
本实施例的连接管成型装置还包括第一输送装置51和第一顶出机构，第一输送装置51对应地设置在第一盘管机33的出料口处，第一顶出机构设置在第一生产线10上且位置与第一盘管机33的位置相对应。盘管结束后的连接管直接由第一顶出机构顶出并送入后面的第一输送装置51，第一输送装置51优选为皮带输送线。The connecting pipe forming device of this embodiment also includes a first conveying device 51 and a first ejecting mechanism, the first conveying device 51 is correspondingly arranged at the discharge port of the first coil machine 33, and the first ejecting mechanism is arranged at The position on the first production line 10 corresponds to the position of the first coiler 33 . The connecting pipe after the coiled pipe is directly ejected by the first ejector mechanism and sent to the first conveying device 51 behind, and the first conveying device 51 is preferably a belt conveying line.
如图1所示。第一输送装置51上从上游至下游依次设置有第一配合管上料机构52、第一封口机53以及第一热缩机54。第一配合管上料机构52用于将连接管与配合管（比如墙管或排水管）组成连接管组件。具体地，当盘好的连接管输送到第一配合管上料机构52所在工位时，通过第一配合管上料机构52自动将配合管（φ6的连接管内附墙管，φ9.52和φ12的连接管内附排水管）放入到连接管中心位置，组成连接管组件。同时检测配合管有无漏放，检测合格后，输送到第一封口机53处进行封口。检测不合格则进行报警，并放入废品箱。As shown in Figure 1. The first conveying device 51 is sequentially provided with a first matching tube feeding mechanism 52 , a first sealing machine 53 and a first heat shrinking machine 54 from upstream to downstream. The first matching pipe feeding mechanism 52 is used to form a connecting pipe assembly with connecting pipes and matching pipes (such as wall pipes or drain pipes). Specifically, when the coiled connecting pipe is transported to the station where the first fitting pipe feeding mechanism 52 is located, the fitting pipe (the connecting pipe of φ6 is attached to the wall pipe, and the connecting pipe of φ9.52 and The φ12 connecting pipe with drain pipe) is placed in the center of the connecting pipe to form a connecting pipe assembly. Simultaneously detect whether there is leakage in the matching pipe, and after passing the test, it is transported to the first sealing machine 53 for sealing. If the detection fails, an alarm will be issued and put into the waste bin.
第一封口机53实现连接管组件的全自动包装。当盘卷完好后的连接管组件输送到L型全自动封切机的进料输送带上，由输送带有节拍地将产品自动输送到封切装置范围内，通过光电感应开关，设备经热缩膜装夹装置自动输送热缩膜，同时开始延时封切，封切装置自动完成连接管组件的包装，产品完好地包装在热缩膜内，再输送到第一热缩机54工位。第一热缩机54用于完成连接管组件的热缩工序，然后使连接管进入下游工位。The first sealing machine 53 realizes the automatic packaging of the connecting tube assembly. When the coiled connecting pipe assembly is delivered to the feed conveyor belt of the L-shaped automatic sealing and cutting machine, the product is automatically delivered to the range of the sealing and cutting device by the conveyor belt. Through the photoelectric sensor switch, the equipment passes through the heat shrinkable film. The clamping device automatically conveys the heat-shrinkable film, and at the same time starts the delayed sealing and cutting. The sealing-cutting device automatically completes the packaging of the connecting pipe assembly. The product is completely packaged in the heat-shrinkable film, and then transported to the first heat-shrinking machine at 54 stations. The first heat shrinking machine 54 is used to complete the heat shrinking process of the connecting pipe assembly, and then the connecting pipe enters a downstream station.
本实施例的连接管成型装置还包括第二输送装置61、第二顶出机构和下料机构65，下料机构65连接在第二盘管机43的出料口和第二输送装置61之间，第二顶出机构设置在第二生产线20上且位置与第二盘管机43的位置相对应。位于第二生产线20上的连接管通过第二顶出机构顶出后利用下料机构送入后面的第二输送装置61上。第二输送装置61优选为皮带输送线。The connecting pipe forming device of this embodiment also includes a second conveying device 61, a second ejecting mechanism and a feeding mechanism 65, and the discharging mechanism 65 is connected between the discharge port of the second coil machine 43 and the second conveying device 61 Meanwhile, the second ejection mechanism is arranged on the second production line 20 and its position corresponds to the position of the second coiler 43 . The connecting pipes on the second production line 20 are pushed out by the second ejector mechanism and sent to the second conveying device 61 behind by the unloading mechanism. The second conveying device 61 is preferably a belt conveying line.
第二输送装置61上从上游至下游依次设置有第二配合管上料机构62、第二封口机63以及第二热缩机64。第二配合管上料机构62、第二封口机63以及第二热缩机64与第一配合管上料机构52、第一封口机53以及第一热缩机54的工作原理及工作过程基本相似，在此不再赘述。The second conveying device 61 is sequentially provided with a second matching tube feeding mechanism 62 , a second sealing machine 63 and a second heat shrinking machine 64 from upstream to downstream. The working principle and working process of the second matching tube feeding mechanism 62, the second sealing machine 63 and the second heat shrinking machine 64 and the first matching tube feeding mechanism 52, the first sealing machine 53 and the first heat shrinking machine 54 are basically similar and will not be repeated here.
在连接管经过热缩工序后还可以包括以下工序：After the connecting pipe goes through the heat shrinking process, the following processes can also be included:
自动贴标：利用现有的贴标设备完成连接管组件的自动贴标，然后进入成品下线工位。Automatic labeling: use the existing labeling equipment to complete the automatic labeling of the connecting pipe assembly, and then enter the finished product off-line station.
成品自动下线：完成贴标并经检测合格的连接管组件，通过自动下线机实现自动下线。成品自动下线机具有自动识别合格品与不合格品（少堵头、缺墙管或排水管、热缩膜上的孔大于8mm）的功能，对不合格的连接管组件能自动识别报警、并自动放置到次品区；对合格的连接管组件进行自动码垛后放入工装车。Automatic off-line of finished products: The connecting pipe components that have been labeled and passed the inspection are automatically off-line through the automatic off-line machine. The automatic off-line machine for finished products has the function of automatically identifying qualified products and unqualified products (less plugs, missing wall pipes or drain pipes, holes on the heat shrinkable film larger than 8mm), and can automatically identify and alarm unqualified connecting pipe components. And automatically put it into the defective product area; automatically stack the qualified connecting pipe components and put them into the tooling truck.
人工将装满连接管组件的工装车转运至暂存区。Manually transfer the tooling truck full of connecting pipe assemblies to the temporary storage area.
本发明的连接管成型装置的优选实施例的工作过程如下：The working process of the preferred embodiment of the connecting pipe forming device of the present invention is as follows:
1、通过连接管下料机自动完成切断下料。1. Automatically complete cutting and cutting through the connecting pipe cutting machine.
2、人工套入保温管，再放入连接管成型装置的入料口。2. Insert the insulation pipe manually, and then put it into the material inlet of the connecting pipe forming device.
3、在本优选实施例中，φ6连接管从第一上料侧进入第一生产线，φ9.52（或者φ12）连接管则从第二上料侧通过提升机构进入第二生产线。3. In this preferred embodiment, the φ6 connecting pipe enters the first production line from the first feeding side, and the φ9.52 (or φ12) connecting pipe enters the second production line through the lifting mechanism from the second feeding side.
4、连接管成型加工，包括自动套接管螺母，自动扩喇叭口，自动检测喇叭口质量，自动装堵头，自动盘管。4. Connecting pipe forming processing, including automatic socketing of pipe nuts, automatic expansion of the bell mouth, automatic detection of the quality of the bell mouth, automatic plugging, and automatic coiling.
5、配合管的自动上料，与连接管组成连接管组件。5. Cooperate with the automatic feeding of the pipe, and form the connecting pipe assembly with the connecting pipe.
6、自动包装封口和热缩工序。6. Automatic packaging sealing and heat shrinking process.
7、自动贴标。7. Automatic labeling.
8、成品自动下线。8. The finished product goes offline automatically.
需要说明的是，本申请中的成型设备，包括套接管螺母机、扩喇叭口机、喇叭口质量检测机、装堵头机及盘管机均可以采用现有设备。比如可以采用如申请号为201220166355.4的中国专利中提及的结构，当然并不限于此，只要能够实现对应功能的设备均可。It should be noted that the molding equipment in this application, including the sleeve nut machine, the bell mouth expanding machine, the bell mouth quality inspection machine, the plugging machine and the coil machine, can all use existing equipment. For example, the structure mentioned in the Chinese patent application No. 201220166355.4 can be adopted, but of course it is not limited thereto, as long as the device can realize the corresponding function.
本发明的技术方案使得两条生产线叠置生产，有效地减少了设备占地面积大的问题，同时，采用自动成型设备减员效果非常明显。例如，改善前为两条生产线，每条线配员26人，改善后将两条生产线合二为一，总配员只需6人，即单班减员20人，双班减员40人。The technical scheme of the invention enables two production lines to be stacked for production, effectively reducing the problem of large equipment footprints, and at the same time, the effect of reducing staff by adopting automatic forming equipment is very obvious. For example, before the improvement, there were two production lines with 26 people in each line. After the improvement, the two production lines were combined into one, and the total manpower only needed 6 people, that is, 20 people were reduced for a single shift, and 40 people were reduced for a double shift.
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410084323.3ACN104889728B (en) | 2014-03-07 | 2014-03-07 | Connecting pipe forming device |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410084323.3ACN104889728B (en) | 2014-03-07 | 2014-03-07 | Connecting pipe forming device |
| Publication Number | Publication Date |
|---|---|
| CN104889728A CN104889728A (en) | 2015-09-09 |
| CN104889728Btrue CN104889728B (en) | 2017-05-10 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410084323.3AExpired - Fee RelatedCN104889728B (en) | 2014-03-07 | 2014-03-07 | Connecting pipe forming device |
| Country | Link |
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| CN (1) | CN104889728B (en) |
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| CN109128820B (en)* | 2018-11-01 | 2024-04-02 | 珠海格力智能装备有限公司 | Production equipment for connecting pipe |
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| DE4034254A1 (en)* | 1989-10-27 | 1991-05-02 | Uponor Nv | PRODUCTION LINE FOR TUBES |
| US5472244A (en)* | 1993-08-04 | 1995-12-05 | Nisso Engineering Co., Ltd | Plastic coupling for plastic tubing |
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| CN103042068A (en)* | 2011-10-11 | 2013-04-17 | 珠海格力电器股份有限公司 | Automatic production method and system for connecting pipe |
| CN103372769A (en)* | 2012-04-18 | 2013-10-30 | 珠海格力电器股份有限公司 | Connecting pipe assembling equipment and method |
| CN203726123U (en)* | 2014-03-07 | 2014-07-23 | 珠海格力电器股份有限公司 | Connecting pipe forming device |
| Publication number | Publication date |
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| CN104889728A (en) | 2015-09-09 |
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