【技术领域】【Technical field】
本发明涉及电力技术领域,具体地说,是一种用于电力行业的抗老化聚乙烯电缆料。The invention relates to the technical field of electric power, in particular to an anti-aging polyethylene cable material used in the electric power industry.
【背景技术】【Background technique】
聚乙烯英文简称PE,它是乙烯的聚合物,无毒。容易着色,化学稳定性好,耐寒,耐辐射,电绝缘性好。它适合做食品和药物的包装材料,制作食具、医疗器械,还可做电子工业的绝缘材料等。Polyethylene, referred to as PE in English, is a polymer of ethylene and is non-toxic. Easy to color, good chemical stability, cold resistance, radiation resistance, good electrical insulation. It is suitable for packaging materials for food and medicine, tableware, medical equipment, and insulating materials for the electronics industry.
聚乙烯是目前应用最广、用量最大的塑料,从表中数据看出,聚乙烯的介子损耗小,电阻率高、击穿场强高,耐候性、工艺性好,是目前最好的电绝缘材料。但由于其工作温度低,所以主要用作通信电缆的绝缘。中密度和高密度聚乙烯的强度和硬度较高,其透水率低,多用作电缆护套。但是,聚乙烯有最大的缺点,即容易燃烧,且黑烟浓烈,因此它的应用给环境带来了许多隐患。Polyethylene is currently the most widely used plastic with the largest amount of consumption. It can be seen from the data in the table that polyethylene has low meson loss, high resistivity, high breakdown field strength, good weather resistance and manufacturability, and is currently the best electricity. Insulation Materials. However, due to its low operating temperature, it is mainly used as insulation for communication cables. Medium-density and high-density polyethylene have high strength and hardness, and low water permeability, so they are mostly used as cable sheaths. However, polyethylene has the biggest disadvantage, that is, it is easy to burn and the black smoke is thick, so its application has brought many hidden dangers to the environment.
中国专利申请号201210254317.9涉及一种阻燃电缆材料及其制备方法。所述阻燃电缆材料,包括下述重量份的组分:HDPE100份,炭黑10-30份,十溴联苯醚5-20份,偏硼酸钡2-4份,磷酸三(2-氯丙基)酯3-7份,氰尿酸三聚氰胺2-4份。按配比称取各原料,混合均匀后,熔融混炼、挤出造粒,即获得所述阻燃电缆材料;的阻燃电缆材料,具有良好的阻燃性能,具有自熄性,电阻率可达1018Ω.cm,完全满足通信电缆料的要求。Chinese patent application number 201210254317.9 relates to a flame-retardant cable material and its preparation method. The flame retardant cable material includes the following components by weight: 100 parts of HDPE, 10-30 parts of carbon black, 5-20 parts of decabromodiphenyl ether, 2-4 parts of barium metaborate, tris(2-chlorophosphate) 3-7 parts of propyl) ester, 2-4 parts of melamine cyanurate. Weigh each raw material according to the proportion, mix evenly, melt and knead, extrude and granulate to obtain the flame-retardant cable material; the flame-retardant cable material has good flame-retardant performance, self-extinguishing property, and resistivity can be Up to 1018Ω.cm, fully meet the requirements of communication cable materials.
中国专利申请号201110320154.5涉及一种防鼠咬的阻燃聚氯乙烯电线电缆材料,属于热塑性材料技术领域。其是由以下重量份数的原料组成:聚氯乙烯树脂100~125份;增塑剂25~43份;矿物填料50~70份;金属氧化物5~10份;阻燃剂10~20份;防鼠剂0.5~1份;钙锌复配稳定剂2~3份;抗氧剂0.8~1.4份;润滑剂0.5~1份。本发明的防鼠咬的阻燃聚氯乙烯电线电缆材料具有如下的性能:抗张强度≥12MPa,断裂伸长率≥180%,阻燃性可以达到UL-94-V-0(1.6mm)。Chinese Patent Application No. 201110320154.5 relates to a rodent-proof flame-retardant polyvinyl chloride wire and cable material, which belongs to the technical field of thermoplastic materials. It is composed of the following raw materials in parts by weight: 100-125 parts of polyvinyl chloride resin; 25-43 parts of plasticizer; 50-70 parts of mineral filler; 5-10 parts of metal oxide; 10-20 parts of flame retardant ; 0.5-1 part of rodent repellent; 2-3 parts of calcium-zinc compound stabilizer; 0.8-1.4 parts of antioxidant; 0.5-1 part of lubricant. The anti-rat-biting flame-retardant polyvinyl chloride wire and cable material of the present invention has the following properties: tensile strength ≥ 12MPa, elongation at break ≥ 180%, and flame retardancy can reach UL-94-V-0 (1.6mm) .
中国专利申请号201310448210.2涉及一种耐热阻燃绝缘电缆,包括绝缘层、屏蔽层和导体,所述绝缘层使用阻燃聚氯乙烯绝缘材料,其成分及重量配比为:聚氯乙烯40%-50%、增塑剂10%-20%、阻燃剂35%-45%、抗氧剂0.5%-1.5%、稳定剂0.4%-1%,所述屏蔽层选用交联聚乙烯,所述导体材料选用铜含量大于99.95%的无氧铜;通过上述方式,本发明一种耐热阻燃绝缘电缆具有良好的阻燃性和耐热性,满足市场对绝缘电缆高性能的需求。Chinese patent application number 201310448210.2 relates to a heat-resistant and flame-retardant insulated cable, including an insulating layer, a shielding layer and a conductor. The insulating layer uses a flame-retardant polyvinyl chloride insulating material, and its composition and weight ratio are: polyvinyl chloride 40% -50%, plasticizer 10%-20%, flame retardant 35%-45%, antioxidant 0.5%-1.5%, stabilizer 0.4%-1%, the shielding layer is cross-linked polyethylene, the Oxygen-free copper with a copper content greater than 99.95% is selected as the conductor material; through the above method, the heat-resistant and flame-retardant insulated cable of the present invention has good flame retardancy and heat resistance, and meets the market demand for high performance of the insulated cable.
【发明内容】【Content of invention】
本发明的目的在于克服现有技术的不足,提供一种用于电力行业的抗老化聚乙烯电缆料。The purpose of the invention is to overcome the deficiencies of the prior art and provide an anti-aging polyethylene cable material used in the electric power industry.
本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
一种用于电力行业的抗老化聚乙烯电缆料,其原料质量百分比为:A kind of anti-aging polyethylene cable material used in electric power industry, its raw material mass percentage is:
抗老化剂 1~5%Anti-aging agent 1~5%
相容剂 1~5%Compatibilizer 1~5%
聚乙烯母粒 余量Polyethylene Masterbatch Balance
所述的抗老化剂的质量百分比为2~4%,优选为3%。The mass percentage of the anti-aging agent is 2-4%, preferably 3%.
所述的相容剂为聚乙二醇。Described compatibilizer is polyethylene glycol.
所述的抗老化剂为负载纳米氧化锌的母体。The anti-aging agent is a matrix loaded with nanometer zinc oxide.
所述的抗老化剂的制备方法,其具体步骤为:The preparation method of described antiaging agent, its concrete steps are:
将茶叶废渣在质量分数为5%的双氧水中在90~95℃处理30~45min对茶叶废渣进行氧化处理,过滤后清洗,然后用1mol/L的硫酸溶液再在90~95℃热处理45~60min对氧化后茶叶废渣进行酸化活化处理,然后过滤后清洗,再将酸化后的茶叶废渣在0.2mol/L的硫酸锌溶液中浸泡处理90min,过滤后在空气中以5℃/min的升温速率升至300℃,停留60min,然后在无氧氛围下再以10℃/min的升温速率升至600℃,停留60min,得到抗老化粒子;Treat the tea waste residue in hydrogen peroxide with a mass fraction of 5% at 90-95°C for 30-45 minutes, oxidize the tea waste residue, filter and wash, and then heat-treat with 1mol/L sulfuric acid solution at 90-95°C for 45-60 minutes Carry out acidification and activation treatment on the oxidized tea waste residue, then filter and wash, then soak the acidified tea waste residue in 0.2mol/L zinc sulfate solution for 90min, filter and heat up in the air at a heating rate of 5°C/min Heat to 300°C, stay for 60 minutes, then raise the temperature to 600°C at a rate of 10°C/min in an oxygen-free atmosphere, and stay for 60 minutes to obtain anti-aging particles;
以三辊研磨机对抗老化粒子进行粗研磨,在三辊研磨机中研磨3~4h后,采用筛网过滤出小于100微米粉体,然后再采用球磨机进行精细研磨,研磨时间为2~3h制备得到研磨抗老化粒子;再在180℃条件下,将上述研磨好的研磨抗老化粒子加入到聚乙二醇PEG中,研磨抗老化粒子和聚乙二醇PEG的质量比为1∶8;高速打浆处理60~90min,控制打浆时转速为400~6000r/min,冷却后,制备得到表面修饰的抗老化剂;Coarsely grind the anti-aging particles with a three-roller mill. After grinding in the three-roller mill for 3-4 hours, use a sieve to filter out powders less than 100 microns, and then use a ball mill for fine grinding. The grinding time is 2-3 hours. Obtain ground anti-aging particles; then, under the condition of 180°C, add the above-mentioned ground anti-aging particles into polyethylene glycol PEG, and the mass ratio of ground anti-aging particles to polyethylene glycol PEG is 1:8; Beating treatment for 60-90 minutes, control the beating speed to 400-6000r/min, after cooling, prepare the surface-modified anti-aging agent;
所述的聚乙烯母粒可由聚丙烯母粒替换,得到抗老化聚丙烯电缆料。The polyethylene masterbatch can be replaced by polypropylene masterbatch to obtain anti-aging polypropylene cable material.
与现有技术相比,本发明的积极效果是:Compared with prior art, positive effect of the present invention is:
本发明将纳米氧化锌负载在茶叶上,利用其氧化还原反应得到负载茶炭的纳米氧化锌,提高纳米氧化锌在茶炭表面的分布均匀性,克服了其纳米氧化锌直接加入的相容性和均匀性问题,大大提高其抗老化效力,同时对其表面进行修饰,以提高其和电缆母粒本身的相容性问题。In the present invention, nano-zinc oxide is loaded on tea leaves, and the nano-zinc oxide loaded with tea charcoal is obtained by using its oxidation-reduction reaction, which improves the distribution uniformity of nano-zinc oxide on the surface of tea charcoal, and overcomes the compatibility of directly adding nano-zinc oxide And the problem of uniformity, greatly improve its anti-aging effect, and at the same time modify its surface to improve its compatibility with the cable masterbatch itself.
本发明的纳米氧化锌作为老化剂,提高塑料制品的光洁性、耐磨性、机械强度和抗老化性能性能指标,延长使用寿命。The nano-zinc oxide of the present invention is used as an aging agent to improve the smoothness, wear resistance, mechanical strength and anti-aging performance index of plastic products and prolong the service life.
【具体实施方式】【Detailed ways】
以下提供本发明一种用于电力行业的抗老化聚乙烯电缆料的具体实施方式。The following provides a specific embodiment of the anti-aging polyethylene cable material used in the electric power industry of the present invention.
实施例1Example 1
一种用于电力行业的抗老化聚乙烯电缆料,其原料质量百分比为:A kind of anti-aging polyethylene cable material used in electric power industry, its raw material mass percentage is:
抗老化剂 1%Anti-aging agent 1%
相容剂 1%Compatibilizer 1%
聚乙烯母粒 98%Polyethylene masterbatch 98%
所述的抗老化剂为负载纳米氧化锌的母体。The anti-aging agent is a matrix loaded with nanometer zinc oxide.
所述的抗老化剂的制备方法同实施例11。The preparation method of described antiaging agent is the same as embodiment 11.
一种用于电力行业的抗老化聚乙烯电缆料,将各种原料混合后进行共混造粒即可得到抗老化聚乙烯电缆料。An anti-aging polyethylene cable material used in the electric power industry. After mixing various raw materials, the anti-aging polyethylene cable material can be obtained by blending and granulating.
实施例2Example 2
同实施例1,仅仅是将聚乙烯母粒替换聚丙烯母粒,得到抗老化聚丙烯电缆料。Same as in Example 1, except that the polyethylene masterbatch is replaced by the polypropylene masterbatch to obtain an anti-aging polypropylene cable material.
实施例3Example 3
一种用于电力行业的抗老化聚乙烯电缆料,其原料质量百分比为:A kind of anti-aging polyethylene cable material used in electric power industry, its raw material mass percentage is:
抗老化剂 2%Anti-aging agent 2%
相容剂 2%Compatibilizer 2%
聚乙烯母粒 96%Polyethylene masterbatch 96%
所述的相容剂为聚乙二醇。Described compatibilizer is polyethylene glycol.
所述的抗老化剂为负载纳米氧化锌的母体。The anti-aging agent is a matrix loaded with nanometer zinc oxide.
所述的抗老化剂的制备方法同实施例11。The preparation method of described antiaging agent is the same as embodiment 11.
一种用于电力行业的抗老化聚乙烯电缆料,将各种原料混合后进行共混造粒即可得到抗老化聚乙烯电缆料。An anti-aging polyethylene cable material used in the electric power industry. After mixing various raw materials, the anti-aging polyethylene cable material can be obtained by blending and granulating.
实施例4Example 4
同实施例3,仅仅是将聚乙烯母粒替换聚丙烯母粒,得到抗老化聚丙烯电缆料。Same as in Example 3, except that the polyethylene masterbatch is replaced by the polypropylene masterbatch to obtain an anti-aging polypropylene cable material.
实施例5Example 5
一种用于电力行业的抗老化聚乙烯电缆料,其原料质量百分比为:A kind of anti-aging polyethylene cable material used in electric power industry, its raw material mass percentage is:
抗老化剂 3%Anti-aging agent 3%
相容剂 3%Compatibilizer 3%
聚乙烯母粒 94%Polyethylene masterbatch 94%
所述的相容剂为聚乙二醇。Described compatibilizer is polyethylene glycol.
所述的抗老化剂为负载纳米氧化锌的母体。The anti-aging agent is a matrix loaded with nanometer zinc oxide.
所述的抗老化剂的制备方法同实施例11。The preparation method of described antiaging agent is the same as embodiment 11.
一种用于电力行业的抗老化聚乙烯电缆料,将各种原料混合后进行共混造粒即可得到抗老化聚乙烯电缆料。An anti-aging polyethylene cable material used in the electric power industry. After mixing various raw materials, the anti-aging polyethylene cable material can be obtained by blending and granulating.
实施例6Example 6
同实施例1,仅仅是将聚乙烯母粒替换聚丙烯母粒,得到抗老化聚丙烯电缆料。Same as in Example 1, except that the polyethylene masterbatch is replaced by the polypropylene masterbatch to obtain an anti-aging polypropylene cable material.
实施例7Example 7
一种用于电力行业的抗老化聚乙烯电缆料,其原料质量百分比为:A kind of anti-aging polyethylene cable material used in electric power industry, its raw material mass percentage is:
抗老化剂 4%Anti-aging agent 4%
相容剂 4%Compatibilizer 4%
聚乙烯母粒 92%Polyethylene masterbatch 92%
所述的相容剂为聚乙二醇。Described compatibilizer is polyethylene glycol.
所述的抗老化剂为负载纳米氧化锌的母体。The anti-aging agent is a matrix loaded with nanometer zinc oxide.
所述的抗老化剂的制备方法同实施例11。The preparation method of described antiaging agent is the same as embodiment 11.
一种用于电力行业的抗老化聚乙烯电缆料,将各种原料混合后进行共混造粒即可得到抗老化聚乙烯电缆料。An anti-aging polyethylene cable material used in the electric power industry. After mixing various raw materials, the anti-aging polyethylene cable material can be obtained by blending and granulating.
实施例8Example 8
同实施例1,仅仅是将聚乙烯母粒替换聚丙烯母粒,得到抗老化聚丙烯电缆料。Same as in Example 1, except that the polyethylene masterbatch is replaced by the polypropylene masterbatch to obtain an anti-aging polypropylene cable material.
实施例9Example 9
一种用于电力行业的抗老化聚乙烯电缆料,其原料质量百分比为:A kind of anti-aging polyethylene cable material used in electric power industry, its raw material mass percentage is:
抗老化剂 5%Anti-aging agent 5%
相容剂 5%Compatibilizer 5%
聚乙烯母粒 90%Polyethylene masterbatch 90%
所述的相容剂为聚乙二醇。Described compatibilizer is polyethylene glycol.
所述的抗老化剂为负载纳米氧化锌的母体。The anti-aging agent is a matrix loaded with nanometer zinc oxide.
所述的抗老化剂的制备方法同实施例11。The preparation method of described antiaging agent is the same as embodiment 11.
一种用于电力行业的抗老化聚乙烯电缆料,将各种原料混合后进行共混造粒即可得到抗老化聚乙烯电缆料。An anti-aging polyethylene cable material used in the electric power industry. After mixing various raw materials, the anti-aging polyethylene cable material can be obtained by blending and granulating.
实施例10Example 10
同实施例1,仅仅是将聚乙烯母粒替换聚丙烯母粒,得到抗老化聚丙烯电缆料。Same as in Example 1, except that the polyethylene masterbatch is replaced by the polypropylene masterbatch to obtain an anti-aging polypropylene cable material.
实施例11Example 11
所述的抗老化剂的制备方法,其具体步骤为:The preparation method of described antiaging agent, its concrete steps are:
将茶叶废渣在质量分数为5%的双氧水中在90~95℃处理30~45min对茶叶废渣进行氧化处理,过滤后清洗,然后用1mol/L的硫酸溶液再在90~95℃热处理45~60min对氧化后茶叶废渣进行酸化活化处理,然后过滤后清洗,再将酸化后的茶叶废渣在0.2mol/L的硫酸锌溶液中浸泡处理90min,过滤后在空气中以5℃/min的升温速率升至300℃,停留60min,然后在无氧氛围下再以10℃/min的升温速率升至600℃,停留60min,得到抗老化粒子;Treat the tea waste residue in hydrogen peroxide with a mass fraction of 5% at 90-95°C for 30-45 minutes, oxidize the tea waste residue, filter and wash, and then heat-treat with 1mol/L sulfuric acid solution at 90-95°C for 45-60 minutes Carry out acidification and activation treatment on the oxidized tea waste residue, then filter and wash, then soak the acidified tea waste residue in 0.2mol/L zinc sulfate solution for 90min, filter and heat up in the air at a heating rate of 5°C/min Heat to 300°C, stay for 60 minutes, then raise the temperature to 600°C at a rate of 10°C/min in an oxygen-free atmosphere, and stay for 60 minutes to obtain anti-aging particles;
以三辊研磨机对抗老化粒子进行粗研磨,在三辊研磨机中研磨3~4h后,采用筛网过滤出小于100微米粉体,然后再采用球磨机进行精细研磨,研磨时间为2~3h制备得到研磨抗老化粒子;再在180℃条件下,将上述研磨好的研磨抗老化粒子加入到聚乙二醇PEG中,研磨抗老化粒子和聚乙二醇PEG的质量比为1∶8;高速打浆处理60~90min,控制打浆时转速为400~6000r/min,冷却后,制备得到表面修饰的抗老化剂。Coarsely grind the anti-aging particles with a three-roller mill. After grinding in the three-roller mill for 3-4 hours, use a sieve to filter out powders less than 100 microns, and then use a ball mill for fine grinding. The grinding time is 2-3 hours. Obtain ground anti-aging particles; then, under the condition of 180°C, add the above-mentioned ground anti-aging particles into polyethylene glycol PEG, and the mass ratio of ground anti-aging particles to polyethylene glycol PEG is 1:8; The beating treatment is performed for 60-90 minutes, the rotational speed of the beating is controlled to be 400-6000 r/min, and after cooling, the surface-modified anti-aging agent is prepared.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明构思的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围内。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be considered Within the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510240647.6ACN104844905A (en) | 2015-05-06 | 2015-05-06 | A kind of anti-aging polyethylene cable material used in electric power industry |
| CN201510780917.2ACN105199235A (en) | 2015-05-06 | 2015-05-06 | Anti-aging polypropylene cable material used for electric-power industry |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510240647.6ACN104844905A (en) | 2015-05-06 | 2015-05-06 | A kind of anti-aging polyethylene cable material used in electric power industry |
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|---|---|---|---|
| CN201510780917.2ADivisionCN105199235A (en) | 2015-05-06 | 2015-05-06 | Anti-aging polypropylene cable material used for electric-power industry |
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| CN104844905Atrue CN104844905A (en) | 2015-08-19 |
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| CN201510780917.2AWithdrawnCN105199235A (en) | 2015-05-06 | 2015-05-06 | Anti-aging polypropylene cable material used for electric-power industry |
| CN201510240647.6AWithdrawnCN104844905A (en) | 2015-05-06 | 2015-05-06 | A kind of anti-aging polyethylene cable material used in electric power industry |
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| CN201510780917.2AWithdrawnCN105199235A (en) | 2015-05-06 | 2015-05-06 | Anti-aging polypropylene cable material used for electric-power industry |
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| CN116675986A (en)* | 2023-06-06 | 2023-09-01 | 广东澳通特种电缆有限公司 | Silicon rubber high-temperature-resistant cable and preparation method thereof |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN103524853A (en)* | 2013-10-24 | 2014-01-22 | 苏州市双鑫新材料科技有限公司 | Formula of cable insulation material excellent in performance |
| CN104072856A (en)* | 2014-06-27 | 2014-10-01 | 绿宝电缆(集团)有限公司 | Light-weight flexible cable material |
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| CN102634115A (en)* | 2012-04-20 | 2012-08-15 | 上海富元塑胶科技有限公司 | Halogen-free inflaming-retarding polypropylene composition and preparation method thereof |
| CN103059409A (en)* | 2012-12-24 | 2013-04-24 | 上海普利特复合材料股份有限公司 | Low-odor low-volatilization modified polypropylene material and preparation method thereof |
| CN103073776A (en)* | 2013-02-05 | 2013-05-01 | 上海化工研究院 | Halogen-free intumescent flame retardant wire/cable insulating material composition |
| CN103589045B (en)* | 2013-11-25 | 2016-03-30 | 福建恒杰塑业新材料有限公司 | A high thermal conductivity and high voltage resistant power cable casing |
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| CN101205325A (en)* | 2006-12-20 | 2008-06-25 | 上海日之升新技术发展有限公司 | Preparation of low-smoke halogen-free flame-retardant electric wire and cable material |
| CN103524853A (en)* | 2013-10-24 | 2014-01-22 | 苏州市双鑫新材料科技有限公司 | Formula of cable insulation material excellent in performance |
| CN104072856A (en)* | 2014-06-27 | 2014-10-01 | 绿宝电缆(集团)有限公司 | Light-weight flexible cable material |
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| CN116675986A (en)* | 2023-06-06 | 2023-09-01 | 广东澳通特种电缆有限公司 | Silicon rubber high-temperature-resistant cable and preparation method thereof |
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| WW01 | Invention patent application withdrawn after publication | Application publication date:20150819 |