技术领域technical field
本发明是关于一种纤维的制造方法,尤其是关于一种具有低表面能纤维的制造方法。 The invention relates to a method for manufacturing fibers, in particular to a method for manufacturing fibers with low surface energy. the
背景技术Background technique
以往具有低表面能(低表面张力)功能的织物,其制造方式通常是对布料施以低表面能助剂的加工制程,例如使用涂布、浸置、压吸等方式使低表面能助剂附着于布料上,再以约100~210℃的加热温度使助剂固着于布料上而得到。 In the past, fabrics with low surface energy (low surface tension) functions were usually manufactured by applying low surface energy additives to the fabric, such as coating, immersion, pressure suction, etc. to make the low surface energy additives It is obtained by adhering to the fabric, and then fixing the auxiliary agent on the fabric at a heating temperature of about 100-210°C. the
台湾专利申请案第098110619号(以下称为专利文献1)公开一种具有拨水性的纱线的制造方法,是将待处理纱线依序通过一盛有拨水剂的药槽以沾附拨水剂,进而通过一热处理单元以使该拨水剂固着于该待处理纱线,形成具有拨水性的纱线。但是该方法需要依序经过药槽单元与热处理单元,造成加工时间长、增加成本外,且拨水剂在热处理单元上因受热而结焦垢,进而,由于拨水剂仅附着在纱线表面,在后续处理中(例如合纱处理)可能会沾附到其他不希望有拨水性的纱线上。 Taiwan Patent Application No. 098110619 (hereinafter referred to as Patent Document 1) discloses a method for manufacturing water-repellent yarns. The yarns to be treated are sequentially passed through a tank filled with water-repellent agents to adhere The water agent is further passed through a heat treatment unit to fix the water repellent agent on the yarn to be treated to form a water repellent yarn. However, this method needs to pass through the medicine tank unit and the heat treatment unit in sequence, resulting in long processing time and increased costs, and the water-repellent agent is coked and scaled on the heat-treatment unit due to heat. Furthermore, since the water-repellent agent only adheres to the surface of the yarn, In subsequent processing (such as yarn closing processing), it may adhere to other yarns that do not want water repellency. the
另外,中国专利申请公开号CN101984154(以下称为专利文献2)揭露一种拒水聚酯纤维的制造方法,是将拨水剂等直接添加在纺丝油剂中,而于熔融纺丝过程中使得拨水剂直接附着在纤维表面上,以制得具有拒水性的纤维。但是此方法在后段加工过程由于附着在纤维表面上的拨水剂受热后容易粘着在热板上而产生不易清洗、刮除的焦垢,不仅导致热板设备受损,且纤维会因而受热不均,影响织物品质。 In addition, Chinese Patent Application Publication No. CN101984154 (hereinafter referred to as Patent Document 2) discloses a method for manufacturing water-repellent polyester fibers, which is to directly add a water-repellent agent to the spinning oil, and in the melt-spinning process The water-repellent agent is directly attached to the surface of the fiber to obtain a water-repellent fiber. However, in the latter part of the process, the water-repellent agent attached to the surface of the fiber is easy to stick to the hot plate after being heated, resulting in scorched dirt that is difficult to clean and scrape off, which not only causes damage to the hot plate equipment, but also heats the fiber. Unevenness affects fabric quality. the
进而,上述背景技术,所制得的具拨水性纤维/纱线,经过多次水洗后, 附着于纤维/纱线表面的拨水剂易被洗出,具体而言,以AATCC(American Association of Textile Chemists and Colorists)-135标准水洗20次左右,纤维拨水效果即会明显变差。 Furthermore, in the above-mentioned background technology, the prepared water-repellent fiber/yarn is washed with water for many times, and the water-repellent agent attached to the surface of the fiber/yarn is easily washed out. Specifically, according to AATCC (American Association of Textile Chemists and Colorists)-135 standard water washing about 20 times, the water repellent effect of fibers will be obviously deteriorated. the
发明内容Contents of the invention
为了解决前述问题点,经本发明人研究及实验的结果,乃提供一种具有低表面能的纤维及其制造方法,可改善公知纺丝制造技术中存在的缺点,以低廉制造成本制造出具有优异拨液性及防污效果的纤维。 In order to solve the aforementioned problems, the result of the inventor's research and experiments provides a fiber with low surface energy and its manufacturing method, which can improve the shortcomings of the known spinning manufacturing technology, and manufacture fibers with low surface energy at low manufacturing costs. Fiber with excellent liquid repellency and antifouling effect. the
依据本发明的一实施形态,是提供一种具有低表面能纤维的制造方法,包括下述步骤: According to an embodiment of the present invention, a kind of manufacture method with low surface energy fiber is provided, comprises the following steps:
调配出含有低表面能添加剂0.1~30wt%的热塑性聚合物;以及 Formulating thermoplastic polymers containing 0.1 to 30 wt% of low surface energy additives; and
以该热塑性聚合物为纺丝原料,进行熔融纺丝,接着进行延伸、假捻加工,制得表面张力介于25~72dyne/cm的纤维。 The thermoplastic polymer is used as a spinning raw material for melt spinning, followed by stretching and false twisting to obtain fibers with a surface tension of 25-72 dyne/cm. the
依据本发明的又一实施形态,是提供一种具有低表面能纤维的制造方法,包括下述步骤: According to another embodiment of the present invention, a kind of manufacturing method with low surface energy fiber is provided, comprising the following steps:
调配出含有低表面能添加剂0.1~30wt%的热塑性聚合物;以及 Formulating thermoplastic polymers containing 0.1 to 30 wt% of low surface energy additives; and
以该热塑性聚合物为纺丝原料,进行熔融纺丝、延伸与定型,制得表面张力介于25~72dyne/cm的全延伸丝(FDY)。 The thermoplastic polymer is used as a spinning raw material to carry out melt spinning, stretching and shaping to prepare a fully drawn yarn (FDY) with a surface tension of 25-72 dyne/cm. the
依据本发明的又一实施形态,是提供一种具有低表面能纤维的制造方法,包括下述步骤: According to another embodiment of the present invention, a kind of manufacturing method with low surface energy fiber is provided, comprising the following steps:
调配出含有低表面能添加剂0.1~30wt%的热塑性聚合物;以及 Formulating thermoplastic polymers containing 0.1 to 30 wt% of low surface energy additives; and
以该热塑性聚合物为纺丝原料,进行熔融纺丝、多段延伸与定型,制得表面张力介于25~72dyne/cm的高强度产业用丝(HTY)。 The thermoplastic polymer is used as a spinning raw material to carry out melt spinning, multi-stage stretching and setting to obtain a high-strength industrial yarn (HTY) with a surface tension of 25-72 dyne/cm. the
本发明的具有低表面能纤维的制造方法,由于在纺丝原料阶段即添加低表面能添加剂至纺丝原料当中,无须如专利文献1依序通过拨水剂药槽以及热处理单元,可缩短加工时间、减少设备体积与成本,此外,有别于专利文献1,本发明的低表面能添加剂是于纺丝原料阶段混入其中,而可避免如专 利文献1般因在后续加工过程中才于纱线表面施以拨水剂,从而于纱线通过热处理单元时因拨水剂受热结焦垢所造成的不佳情况;再者,可避免如专利文献2般在纺丝后段加工过程中,附着在纤维表面上的拨水剂受热而粘着在热板上导致焦垢产生。进而,由于制得的纤维的表面张力介于25~72dyne/cm,故具有优异的拨液性及防污效果。 In the method for producing fibers with low surface energy of the present invention, since low surface energy additives are added to the spinning raw materials at the stage of spinning raw materials, there is no need to sequentially pass through the water repellent tank and heat treatment unit as in Patent Document 1, and the processing time can be shortened. time, reduce equipment volume and cost, and in addition, different from Patent Document 1, the low surface energy additive of the present invention is mixed into it at the stage of spinning raw material, and can avoid the following process as in Patent Document 1 due to the low surface energy additive Water-repellent is applied to the surface of the yarn, so that when the yarn passes through the heat treatment unit, the unfavorable situation caused by the coking of the water-repellent when the yarn passes through the heat treatment unit; moreover, it can avoid the post-spinning process as in Patent Document 2. The water repellent attached to the surface of the fiber is heated and sticks to the hot plate, resulting in scorching. Furthermore, since the surface tension of the prepared fiber is between 25-72 dyne/cm, it has excellent liquid repellency and antifouling effect. the
另外,本发明也提供一种具有低表面能纤维、具有低表面能纱线、以及织物。 In addition, the present invention also provides a fiber with low surface energy, a yarn with low surface energy, and a fabric. the
附图说明Description of drawings
图1是显示织物的水珠接触角测定的示意图。 Fig. 1 is a schematic diagram showing the measurement of water bead contact angle of fabrics. the
具体实施方式Detailed ways
本发明中,纺丝原料可采用聚酯类、聚酰胺类或聚烯烃类等热塑性聚合物。具体而言,聚酯类聚合物可举出聚丁二酸丁二醇酯(PBS)、聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丁二醇酯(PBT)、聚对苯二甲酸丙二醇酯(PTT)、阳离子可染聚酯、环保回收PET、生质PET以及聚乳酸(PLA)等;聚酰胺类聚合物可举出尼龙6、尼龙66以及尼龙46等;另外,聚烯烃类聚合物可举出聚乙烯(PE)、聚丙烯(PP)等。 In the present invention, thermoplastic polymers such as polyesters, polyamides or polyolefins can be used as spinning raw materials. Specifically, examples of polyester-based polymers include polybutylene succinate (PBS), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), Polytrimethylene terephthalate (PTT), cationic dyeable polyester, environmentally friendly recycled PET, biomass PET, polylactic acid (PLA), etc.; polyamide polymers include nylon 6, nylon 66, and nylon 46; Moreover, polyethylene (PE), polypropylene (PP), etc. are mentioned as a polyolefin polymer. the
本发明为制造后述具有低表面能纤维,而于对前述热塑性聚合物进行熔融纺丝前,是对该热塑性聚合物中添加特定的低表面能添加剂。考虑到添加于热塑性聚合物中的低表面能添加剂必须避免于熔融纺丝过程中受到高温而发生变质,故于本发明中乃选用高温耐受性高的氟系添加剂,具体而言,可举出例如GOULSTON公司制造的型号FC-L624氟系低表面能助剂。 In the present invention, in order to produce fibers with low surface energy described later, a specific low surface energy additive is added to the thermoplastic polymer before melt spinning the aforementioned thermoplastic polymer. Considering that the low surface energy additives added to thermoplastic polymers must avoid deterioration due to high temperature in the melt spinning process, fluorine-based additives with high temperature resistance are selected in the present invention, specifically, For example, the model FC-L624 fluorine-based low surface energy additive manufactured by GOULSTON Company is available. the
本发明中,添加于热塑性聚合物中的低表面能添加剂的含量介于0.1wt%~30wt%;当低表面能添加剂的含量低于0.1wt%,对于降低纤维表面能效果不充分;另一方面,当低表面能添加剂含量高于30wt%,虽然对于降低表面能效果佳,但相对地成本提高且制作趋于困难。 In the present invention, the content of the low surface energy additive added to the thermoplastic polymer is between 0.1wt% and 30wt%; when the content of the low surface energy additive is lower than 0.1wt%, the effect of reducing the surface energy of the fiber is insufficient; another On the one hand, when the content of the low surface energy additive is higher than 30wt%, although the effect of reducing the surface energy is good, the cost is relatively high and the production tends to be difficult. the
本发明中,为了调配出含有低表面能添加剂0.1wt%~30wt%的热塑性聚合物作为纺丝原料,可采行的方式如下:于以单体制造热塑性聚合物的过程中,添加相对于单体全量为0.1wt%~30wt%的低表面能添加剂至单体中进行聚合反应而制得;或是,将含有特定含量(例如1~60wt%)的低表面能添加剂的热塑性聚合物颗粒与不含低表面能添加剂的热塑性聚合物颗粒以混掺后低表面能添加剂的浓度成为0.1~30wt%的方式进行混掺而制得。 In the present invention, in order to prepare thermoplastic polymers containing 0.1wt%-30wt% of low surface energy additives as spinning raw materials, the method that can be adopted is as follows: in the process of manufacturing thermoplastic polymers with monomers, adding relative to single It can be prepared by polymerizing low surface energy additives with a total volume of 0.1wt% to 30wt% in monomers; or, mixing thermoplastic polymer particles containing low surface energy additives in a specific content (such as 1 to 60wt%) with The thermoplastic polymer particles not containing the low surface energy additive are prepared by blending such that the concentration of the low surface energy additive after blending becomes 0.1 to 30 wt %. the
本发明的具有低表面能纤维的制造方法,可使得含有低表面能添加剂0.1~30wt%的热塑性聚合物原料从纺纱机中以单纺或复合纺丝方式在熔融状态下从纺嘴吐出,在纺速2500~3500m/min(POY制造的情况)、或纺速3500~6000m/min(HOY制造的情况)进行卷取,其后经由卷取速度100~1300m/min、热板温度60~400℃的假捻加工(DTY)或卷取速度100~800m/min、热板温度60~400℃的空气假捻加工(ATY)来制作出具有低表面能的纤维。 The manufacturing method with low surface energy fiber of the present invention can make the thermoplastic polymer raw material containing low surface energy additive 0.1~30wt% be discharged from spinneret in molten state in single spinning or compound spinning mode in spinning machine, Coil at a spinning speed of 2500-3500m/min (in the case of POY manufacturing), or at a spinning speed of 3500-6000m/min (in the case of HOY manufacturing), and then pass through a winding speed of 100-1300m/min, a hot plate temperature of 60- 400°C false twisting (DTY) or air false twisting (ATY) with a take-up speed of 100-800m/min and a hot plate temperature of 60-400°C to produce fibers with low surface energy. the
此外,本发明的具有低表面能纤维的制造方法,也可使得含有低表面能添加剂0.1~30wt%的热塑性聚合物原料从纺纱机中以单纺或复合纺丝方式在熔融状态下从纺嘴吐出,对该热塑性聚合物以纺速1000~6000m/min、延伸倍率1.0~10、延伸温度25~200℃、定型温度60~260℃进行熔融纺丝、延伸与定型,制得表面张力介于25~72dyne/cm的全延伸丝(FDY)。 In addition, the method for producing fibers with low surface energy of the present invention can also make thermoplastic polymer raw materials containing 0.1 to 30 wt% of low surface energy additives be spun from a spinning machine in a single spinning or composite spinning mode in a molten state. The thermoplastic polymer is extruded from the nozzle, and the thermoplastic polymer is melt-spun, stretched and shaped at a spinning speed of 1000-6000m/min, a stretching ratio of 1.0-10, a stretching temperature of 25-200°C, and a setting temperature of 60-260°C to obtain a surface tension medium. Fully extended yarn (FDY) at 25-72 dyne/cm. the
此外,本发明的具有低表面能纤维的制造方法,也可使得含有低表面能添加剂0.1~30wt%的热塑性聚合物原料从纺纱机中以单纺或复合纺丝方式在熔融状态下从纺嘴吐出,对该热塑性聚合物以纺速1000~6000m/min、延伸温度25~200℃、定型温度60~260℃进行多段延伸,其总延伸倍率1.0~10,制得表面张力介于25~72dyne/cm的高强度产业用丝(HTY)。 In addition, the method for producing fibers with low surface energy of the present invention can also make thermoplastic polymer raw materials containing 0.1 to 30 wt% of low surface energy additives be spun from a spinning machine in a single spinning or composite spinning mode in a molten state. Extruding from the nozzle, the thermoplastic polymer is stretched in multiple stages at a spinning speed of 1000-6000m/min, an extension temperature of 25-200°C, and a setting temperature of 60-260°C. 72dyne/cm high-strength industrial yarn (HTY). the
本发明于制造具有低表面能纤维的过程中也可因应需要而另外添加其他机能性添加剂,例如耐燃剂、蓄热保温剂、抗紫外线剂、抗静电剂、萤光增白剂、抗菌剂、消光剂或色母等。 In the process of manufacturing fibers with low surface energy, other functional additives can also be added according to needs, such as flame retardant, heat storage and heat preservation agent, anti-ultraviolet agent, antistatic agent, fluorescent whitening agent, antibacterial agent, Matting agent or color masterbatch, etc. the
此外,本发明的具有低表面能纤维的制造方法中,可因应需要而利用熔 融纺丝以形成断面为圆形、非圆形或复合断面的纤维。 In addition, in the method for producing fibers with low surface energy of the present invention, melt spinning can be used to form fibers with circular, non-circular or composite cross-sections as needed. the
此外,本发明的具有低表面能纤维的制造方法中,可通过原液染色方式或后制程染色方式来制得染色纤维;有关原液染色与后制程染色的制程条件可采用一般公知技术所公开的。 In addition, in the method for producing fibers with low surface energy of the present invention, dyed fibers can be produced by dope dyeing or post-process dyeing; the process conditions for dope dyeing and post-process dyeing can be disclosed by generally known techniques. the
依据本发明的低表面能纤维的制造方法,可因应需要制造出具有低表面能的长纤制品或短纤制品。 According to the method for producing low surface energy fibers of the present invention, long fiber products or short fiber products with low surface energy can be produced according to needs. the
以本发明的制造方法所制得的具有低表面能纤维,可单独构成具有低表面能纱线,或是该进而与其他纤维复合形成具有低表面能纱线。 The fiber with low surface energy obtained by the manufacturing method of the present invention can form a yarn with low surface energy alone, or it can be combined with other fibers to form a yarn with low surface energy. the
本发明可利用前述制得的具有低表面能纤维或具有低表面能纱线,以业界众知的纺织技术来制造出相关织物。 The present invention can utilize the low surface energy fiber or yarn with low surface energy obtained above to produce related fabrics by the well-known weaving technology in the industry. the
一般常见的液体其表面张力如下:水72dyne/cm、葡萄酒45dyne/cm、牛奶43dyne/cm、花生油40dyne/cm、橄榄油32dyne/cm、汽油28dyne/cm;本发明的具有低表面能纤维、具有低表面能纱线以及织物,因表面张力介于25~72dyne/cm,故相对于此等液体具有良好的拨液性。 Its surface tension of general common liquid is as follows: water 72dyne/cm, wine 45dyne/cm, milk 43dyne/cm, peanut oil 40dyne/cm, olive oil 32dyne/cm, gasoline 28dyne/cm; Fiber of the present invention has low surface energy, has Low surface energy yarns and fabrics have good liquid repellency to these liquids because the surface tension is between 25 and 72 dyne/cm. the
【实施例】 【Example】
实施例1 Example 1
将聚对苯二甲酸乙二醇酯(A)颗粒与含氟系低表面能添加剂(GOULSTON公司制造,品名FC-L624)30wt%的聚对苯二甲酸乙二醇酯(B)颗粒依A/B=90/10比例混掺后,于288℃以纺速2800m/min进行熔融纺丝,再经卷取速度600m/min、热板温度230℃、延伸倍率1.75的假捻加工制程(DTY)而制得含3wt%低表面能添加剂的纤维。将所制得的纤维经过织造后成织物,测定该织物的表面张力值、水珠接触角及拨水测试特性,其结果如表1所示。 The polyethylene terephthalate (A) particle and the polyethylene terephthalate (B) particle of fluorine-containing low surface energy additive (manufactured by GOULSTON company, product name FC-L624) 30wt% according to A /B=90/10 ratio blending, melt spinning at 288°C with a spinning speed of 2800m/min, and then a false twisting process with a coiling speed of 600m/min, a hot plate temperature of 230°C, and an elongation ratio of 1.75 (DTY ) to obtain fibers containing 3wt% low surface energy additives. The obtained fibers were woven into a fabric, and the surface tension value, water bead contact angle and water repellency test characteristics of the fabric were measured, and the results are shown in Table 1. the
实施例2 Example 2
将聚对苯二甲酸乙二醇酯(A)颗粒与含氟系低表面能添加剂(GOULSTON公司制造,品名FC-L624)30wt%的聚对苯二甲酸乙二醇酯(B)颗粒依A/B=90/10比例混掺后,于288℃以纺速2800m/min进行熔融纺丝, 再经纺速4000m/min、延伸温度85℃、定型温度130℃及延伸倍率2.1的全延伸丝制程而制得含3wt%低表面能添加剂的纤维。将所制得的纤维经过织造后成织物,测定该织物的表面张力值、水珠接触角及拨水测试特性,其结果如表1所示。 The polyethylene terephthalate (A) particle and the polyethylene terephthalate (B) particle of fluorine-containing low surface energy additive (manufactured by GOULSTON company, product name FC-L624) 30wt% according to A /B=90/10 after blending, melt spinning at 288°C with a spinning speed of 2800m/min, and then fully drawn yarn with a spinning speed of 4000m/min, an extension temperature of 85°C, a setting temperature of 130°C and an elongation ratio of 2.1 Fibers containing 3wt% low surface energy additives were prepared by manufacturing process. The obtained fibers were woven into a fabric, and the surface tension value, water bead contact angle and water repellency test characteristics of the fabric were measured, and the results are shown in Table 1. the
实施例3 Example 3
将聚对苯二甲酸乙二醇酯(A)颗粒与含氟系低表面能添加剂(GOULSTON公司制造,品名FC-L624)30wt%的聚对苯二甲酸乙二醇酯(B)颗粒依A/B=90/10比例混掺后,于288℃的熔融温度下,以纺速4500m/min的HOY制程制得含3wt%低表面能添加剂的纤维。将所制得的纤维经过织造后成织物,测定该织物的表面张力值、水珠接触角及拨水测试特性,其结果如表1所示。 The polyethylene terephthalate (A) particle and the polyethylene terephthalate (B) particle of fluorine-containing low surface energy additive (manufactured by GOULSTON company, product name FC-L624) 30wt% according to A /B=90/10 after blending, at the melting temperature of 288 ℃, the fiber containing 3wt% low surface energy additive was prepared by the HOY process with a spinning speed of 4500m/min. The obtained fibers were woven into a fabric, and the surface tension value, water bead contact angle and water repellency test characteristics of the fabric were measured, and the results are shown in Table 1. the
实施例4 Example 4
将聚对苯二甲酸乙二醇酯(A)颗粒与含氟系低表面能添加剂(GOULSTON公司制造,品名FC-L624)30wt%的聚对苯二甲酸乙二醇酯(B)颗粒依A/B=90/10比例混掺后,于288℃的熔融温度下,以纺速4500m/min进行HOY制程,再经卷取速度200m/min的空气假捻加工制程(ATY),而制得含3wt%低表面能添加剂的纤维。将所制得的纤维经过织造后成织物,测定该织物的表面张力值、水珠接触角及拨水测试特性,其结果如表1所示。 The polyethylene terephthalate (A) particle and the polyethylene terephthalate (B) particle of fluorine-containing low surface energy additive (manufactured by GOULSTON company, product name FC-L624) 30wt% according to A /B=90/10 after blending, at the melting temperature of 288°C, the HOY process is carried out at a spinning speed of 4500m/min, and then the air false twisting process (ATY) with a coiling speed of 200m/min is obtained. Fibers containing 3 wt% low surface energy additives. The obtained fibers were woven into a fabric, and the surface tension value, water bead contact angle and water repellency test characteristics of the fabric were measured, and the results are shown in Table 1. the
实施例5 Example 5
将聚对苯二甲酸乙二醇酯(A)颗粒与含氟系低表面能添加剂(GOULSTON公司制造,品名FC-L624)50wt%的聚对苯二甲酸乙二醇酯(B)颗粒依A/B=60/40比例混掺后,于285℃以纺速2600m/min进行熔融纺丝,再经卷取速度600m/min、热板温度230℃、延伸倍率1.8的假捻加工制程(DTY)而制得含20wt%低表面能添加剂的纤维。将所制得的纤维经过织造后成织物,测定该织物的表面张力值、水珠接触角及拨水测试特性,其结果如表1所示。 The polyethylene terephthalate (B) particles of polyethylene terephthalate (A) particles and fluorine-containing low surface energy additive (manufactured by GOULSTON company, product name FC-L624) 50wt% are according to A /B=60/40 ratio blending, melt spinning at 285°C with a spinning speed of 2600m/min, and then a false twist processing process with a coiling speed of 600m/min, a hot plate temperature of 230°C, and an elongation ratio of 1.8 (DTY ) to obtain fibers containing 20wt% low surface energy additives. The obtained fibers were woven into a fabric, and the surface tension value, water bead contact angle and water repellency test characteristics of the fabric were measured, and the results are shown in Table 1. the
实施例6 Example 6
将丁二酸66g、丁二醇72.6g、含氟系低表面能添加剂(GOULSTON公司制造,品名FC-L624)3.05g进行混合,以聚合温度245℃进行聚合,制得具有3wt%低表面能添加剂的聚丁二酸丁二醇酯102.5g,于200℃的熔融下以纺速2600m/min进行卷取,再经卷取速度600m/min、热板温度190℃、延伸倍率1.70的假捻加工制程(DTY)而制得含3wt%低表面能添加剂的纤维。将所制得的纤维经过织造后成织物,测定该织物的表面张力值、水珠接触角及拨水测试特性,其结果如表1所示。 Mix 66 g of succinic acid, 72.6 g of butanediol, and 3.05 g of a fluorine-containing low surface energy additive (manufactured by GOULSTON, product name FC-L624), and polymerize at a polymerization temperature of 245° C. 102.5g of polybutylene succinate as an additive, coiled at a spinning speed of 2600m/min under melting at 200°C, and then false twisted with a coiling speed of 600m/min, a hot plate temperature of 190°C, and an elongation ratio of 1.70 Fibers containing 3wt% low surface energy additives were prepared by processing (DTY). The obtained fibers were woven into a fabric, and the surface tension value, water bead contact angle and water repellency test characteristics of the fabric were measured, and the results are shown in Table 1. the
比较例1 Comparative example 1
使得75D/72F的聚对苯二甲酸乙二醇酯制假捻加工丝以卷取速度700m/min通过盛有氟系低表面能添加剂(GOULSTON公司制造,品名FC-L624)的药槽以于表面沾附该低表面能添加剂,然后经过150℃热轮热处理,使该低表面能添加剂固着于假捻加工丝上,形成具有低表面能的假捻加工丝。将所制得的纤维经过织造后成织物,测定该织物的表面张力值、水珠接触角及拨水测试特性,其结果如表1所示。 Make the polyethylene terephthalate of 75D/72F make false-twisted processed yarn to pass through the drug tank filled with fluorine-based low surface energy additive (manufactured by GOULSTON company, product name FC-L624) at a take-up speed of 700m/min. The low surface energy additive is attached to the surface, and then subjected to heat treatment by a heat wheel at 150° C., so that the low surface energy additive is fixed on the false-twisted processed yarn to form a false-twisted processed yarn with low surface energy. The obtained fibers were woven into a fabric, and the surface tension value, water bead contact angle and water repellency test characteristics of the fabric were measured, and the results are shown in Table 1. the
比较例2 Comparative example 2
对做为纺丝原料的聚对苯二甲酸乙二醇酯以288℃、纺速3000m/min进行熔融纺丝,然后对于所得的纺丝以含有氟系低表面能添加剂(GOULSTON公司制造,品名FC-L624)的纺丝油剂进行上油(上油率0.6%),再经卷取速度600m/min、热板温度230℃、延伸倍率1.67的假捻加工制程(DTY)制得具有拨水性的纤维。将所制得的纤维经过织造后成织物,测定该织物的表面张力值、水珠接触角及拨水测试特性,其结果如表1所示。 Carry out melt spinning with 288 ℃, spinning speed 3000m/min to the polyethylene terephthalate as spinning raw material, then for the spinning of gained, contain fluorine series low surface energy additive (manufactured by GOULSTON company, product name FC-L624) spinning finish oiling (oiling rate 0.6%), and then through the false twist processing process (DTY) with a coiling speed of 600m/min, a hot plate temperature of 230°C, and an elongation ratio of 1.67 Water-based fiber. The obtained fibers were woven into a fabric, and the surface tension value, water bead contact angle and water repellency test characteristics of the fabric were measured, and the results are shown in Table 1. the
本发明的实施例及比较例中制得织物的物理性质依照下列方法进行测定及评估。 The physical properties of the fabrics prepared in the examples and comparative examples of the present invention were measured and evaluated according to the following methods. the
1.水珠接触角: 1. Water bead contact angle:
对实施例及比较例所得织物表面滴下0.5cc水滴,量测水珠与织物间的接触角(θ),如图1所示。 A 0.5 cc water drop was dropped on the surface of the fabric obtained in the examples and comparative examples, and the contact angle (θ) between the water drop and the fabric was measured, as shown in FIG. 1 . the
2.织物表面张力测试 2. Fabric surface tension test
分别使用具有不同表面张力的墨(市售的达因笔),于实施例及比较例所得织物上划约10cm墨痕,观察墨痕的90%以上是否在2秒钟内发生收缩并形成墨滴,如有,则换表面张力较低的墨水再进行划痕并观察,直至墨痕不再收缩和出现墨滴,即为该织物所对应具有的表面张力。 Use inks with different surface tensions (commercially available dyne pens) to draw ink marks of about 10 cm on the fabrics obtained in Examples and Comparative Examples, and observe whether more than 90% of the ink marks shrink and form ink within 2 seconds. Drops, if there are, change the ink with lower surface tension and scratch and observe until the ink marks no longer shrink and ink drops appear, which is the corresponding surface tension of the fabric. the
3.拨水测试: 3. Water repellency test:
将实施例及比较例所得织物裁剪成为180mm×180mm的大小,将拨水测试面朝上以成45度倾斜的方式固定在设于基座上的套环处,将250cc的水以30秒流过织物表面,从基座上取下套环轻拍,依据FTTSS-FA-011进行评价。 Cut the fabrics obtained in Examples and Comparative Examples into a size of 180mm×180mm, fix the water-repellent test surface on the collar on the base at an angle of 45 degrees, and let 250cc of water flow for 30 seconds. Pass the surface of the fabric, remove the collar from the base and pat it gently, and evaluate according to FTTSS-FA-011. the
100分:表面没有湿润 100 points: the surface is not wet
90分:表面稍有湿润 90 points: the surface is slightly wet
80分:表面呈分散水滴状的湿润 80 points: The surface is wet in the form of dispersed water droplets
70分:表面大部份有湿润 70 points: most of the surface is wet
50分:表面全部均有湿润 50 points: the entire surface is wet
0分:完全湿润 0 points: completely wet
4.加工热板焦垢累积 4. Accumulation of scorched scale on the processing hot plate
观察各实施例与比较例当中所使用的加热单元(热板或热轮)于运转1天后焦垢累积状况,评价方式如下: Observe the scorching accumulation status of the heating unit (hot plate or hot wheel) used in each embodiment and comparative example after running for 1 day, and the evaluation method is as follows:
出现大量焦垢:╳ There is a lot of scorching scale: ╳
有少量焦垢或无焦垢:○ A small amount of scorching or no scorching: ○
表1 Table 1
以上虽举出各实施例来说明本发明,但本发明不限于该等实施例,业界人士可在不超脱权利要求的精神思想的范畴下进行各种变形、变更,此等当然也包含在本发明中。 Although the present invention has been described above with reference to various embodiments, the present invention is not limited to these embodiments, and people in the industry can make various modifications and changes without departing from the scope of the spirit of the claims, and these are of course also included in the present invention. inventing. the
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103102027 | 2014-01-20 | ||
| TW103102027ATWI513808B (en) | 2014-01-20 | 2014-01-20 | A method for manufacturing a low surface energy fiber |
| Publication Number | Publication Date |
|---|---|
| CN104790054Atrue CN104790054A (en) | 2015-07-22 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410065824.7APendingCN104790054A (en) | 2014-01-20 | 2014-02-26 | Method for producing fiber having low surface energy, yarn, and fabric |
| Country | Link |
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| US (1) | US20150203993A1 (en) |
| JP (1) | JP2015137446A (en) |
| CN (1) | CN104790054A (en) |
| TW (1) | TWI513808B (en) |
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