技术领域technical field
本发明涉及一种智能设备管理方法以及实现该方法的管理系统。The present invention relates to an intelligent device management method and a management system for realizing the method.
背景技术Background technique
如何提升企业管理水平、降低成本、提高效率、增加产品竞争力是现代企业管理的重要课题，为此各企业都大量使用管理系统。目前常用的管理系统主要是MES制造执行系统。How to improve enterprise management level, reduce cost, improve efficiency and increase product competitiveness is an important topic of modern enterprise management. At present, the commonly used management system is mainly MES manufacturing execution system.
MES制造执行系统没有把设备、工具和生产管理有机的结合起来，不能实时采集设备、工具的生产信息，更不能把生产信息实时地发送到相关平台以便于及时准确地反映设备、工具使用和生产进度，无法远程监控。MES manufacturing execution system does not organically combine equipment, tools and production management, cannot collect production information of equipment and tools in real time, and cannot send production information to relevant platforms in real time so as to reflect the use and production of equipment and tools in a timely and accurate manner The progress cannot be monitored remotely.
而且MES制造执行系统中一部分数据是读取生产设备的数据，另一部分数据是靠人收集输入生产信息数据。增加了工作人员的数量和劳动量，数据也存在不准确不及时的问题，效率低。因为不同的设备供应商PLC通讯协议不开放以及老旧设备的问题，直接读取设备数据存在困难，不能对全部不同厂家的设备读取数据，不能全面地、真实地反映生产状况。Moreover, part of the data in the MES manufacturing execution system is the data read from the production equipment, and the other part of the data is collected and input production information data by people. This increases the number of staff and the amount of labor, and the data is also inaccurate and untimely, resulting in low efficiency. Because the PLC communication protocol of different equipment suppliers is not open and the problem of old equipment, it is difficult to directly read the equipment data. It is impossible to read the data of all equipment of different manufacturers, and it cannot fully and truly reflect the production status.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是提出一种能够实现设备、工具和生产管理相结合的智能设备管理方法。An object of the present invention is to propose an intelligent device management method that can realize the combination of devices, tools and production management.
本发明的还一个目的是提出一种能够实现设备、工具和生产管理相结合的智能设备管理系统。Another object of the present invention is to propose an intelligent equipment management system that can realize the combination of equipment, tools and production management.
为达此目的，一方面，本发明采用以下技术方案：For this purpose, on the one hand, the present invention adopts the following technical solutions:
一种智能设备管理方法，用于智能设备的生产管理，所述管理方法是将设备信息和工具信息形成关联，生产管理者能通过平台服务器实时获知和/或更新设备信息、工具信息以进行生产管理。A smart device management method for production management of smart devices, the management method is to associate device information and tool information, and production managers can acquire and/or update device information and tool information in real time through a platform server for production manage.
特别是，所述管理方法包括下述步骤：In particular, the management method includes the following steps:
步骤1、将电子标签与工具绑定，将信息中心与设备绑定；Step 1. Bind the electronic label to the tool, and the information center to the device;
步骤2、设备开机，开始生产；Step 2. Turn on the equipment and start production;
步骤3、工具与设备在信息中心内形成关联；Step 3. Tools and equipment are associated in the information center;
步骤4、信息中心实时采集设备的动作数据和时间数据，将所采集的数据间隔设定时间或设定数量后成批次地上传至平台服务器；Step 4. The information center collects the motion data and time data of the equipment in real time, and uploads the collected data to the platform server in batches after setting the time interval or setting the quantity;
步骤5、生产结束，将剩余数据全部发送至平台服务器，所述剩余数据是指步骤4中最后一次上传数据后所实时采集到的、因尚未达到设定时间或设定数量而未上传至平台服务器的设备的动作数据和时间数据；Step 5. After the production is over, send all the remaining data to the platform server. The remaining data refers to the data collected in real time after the last upload of data in step 4, and it has not been uploaded to the platform because it has not reached the set time or set quantity. Motion data and time data of the server's device;
步骤6、平台服务器根据所接收的动作数据和时间数据分别实时更新工具的数据信息和设备的数据信息；其中，某一时段内的所述动作数据和时间数据同时属于设备的数据信息和该时段内所用工具的数据信息。Step 6, the platform server updates the data information of the tool and the data information of the equipment in real time according to the received action data and time data respectively; wherein, the action data and time data in a certain period of time belong to the data information of the equipment and the period of time at the same time. The data information of the tools used in it.
进一步，步骤1中将电子标签与工具绑定包括下述步骤：Further, binding the electronic tag to the tool in step 1 includes the following steps:
步骤S1、在平台服务器的用户终端输入工具的基本信息和所选用的电子标签的ID号码，实现平台服务器内的信息绑定；Step S1, input the basic information of the tool and the ID number of the selected electronic label at the user terminal of the platform server, and realize the information binding in the platform server;
步骤S2、将所选用的电子标签安装在工具上，实现实物绑定。Step S2, install the selected electronic label on the tool to realize physical binding.
进一步，在步骤1中，在平台服务器的用户终端上输入设备基本信息，并输入所选用的信息中心的ID号码，实现信息中心与设备的绑定。Further, in step 1, the basic information of the device is input on the user terminal of the platform server, and the ID number of the selected information center is input to realize the binding of the information center and the device.
进一步，在步骤3中工具与设备在信息中心内形成关联包括下述步骤：Further, in step 3, the tool and the device form an association in the information center and include the following steps:
步骤A1、信息中心读取工具上电子标签的ID号码；Step A1, the information center reads the ID number of the electronic label on the tool;
步骤A2、将所读取到的电子标签ID号码和设备上信息中心的ID号码上传至平台服务器；Step A2, upload the read electronic label ID number and the ID number of the information center on the device to the platform server;
步骤A3、平台服务器分别接收电子标签ID号码信息和信息中心的ID号码信息，完成工具与设备在信息中心内的关联。Step A3: The platform server receives the ID number information of the electronic tag and the ID number information of the information center respectively, and completes the association between the tool and the device in the information center.
另一方面，本发明采用以下技术方案：On the other hand, the present invention adopts the following technical solutions:
一种用于实现上述方法的智能设备管理系统，所述系统包括电子标签、信息中心和平台服务器，其中，电子标签用于绑定工具，电子标签的ID号码代表被绑定的工具；信息中心用于读取电子标签的ID号码、采集设备的运行数据信息、向平台服务器发送工具和/或设备信息、和/或接收平台服务器写入的信息；平台服务器用于与信息中心通讯，接收发自信息中心的工具和/或设备信息，向信息中心内写入信息。An intelligent device management system for implementing the above method, the system includes an electronic label, an information center and a platform server, wherein the electronic label is used for binding tools, and the ID number of the electronic label represents the bound tool; the information center Used to read the ID number of the electronic tag, collect the operating data information of the equipment, send tool and/or equipment information to the platform server, and/or receive the information written by the platform server; the platform server is used to communicate with the information center, receive From the tool and/or equipment information of the information center, write information into the information center.
特别是，所述系统还包括RFID无线射频手持终端，所述RFID无线射频手持终端用于接收平台服务器发送的出库工具信息以及激活工具绑定的电子标签。In particular, the system further includes an RFID wireless radio frequency handheld terminal, and the RFID wireless radio frequency handheld terminal is used for receiving out-warehouse tool information sent by the platform server and activating the electronic tag bound to the tool.
特别是，所述信息中心包含读卡器、动作采集模块、时间采集模块、SD记录模块、数据处理中心、RFID电子标签读写模块、网络传输模块、以及数据发送装置；其中，读卡器用于读取设备操作者的卡片；动作采集模块用于采集设备的动作次数的数据信息；时间采集模块用于采集设备的动作开始时间和动作结束时间；SD记录模块用于存储进入信息中心的信息数据；数据处理中心用于接收读卡器、动作采集模块、时间采集模块、SD记录模块、数据处理中心、和/或RFID电子标签读写模块发送的信息，处理动作次数的数据信息、动作开始时间和动作结束时间的数据信息，通过GPRS模块或WIFI模块向平台服务器发送工具和/或设备信息，通过网络传输模块向平台服务器发送信息并接受平台服务器的信息写入；RFID电子标签读写模块用于读取工具所绑定的电子标签的ID号码；网络传输模块用于实现信息中心与平台服务器之间的通讯；数据发送装置用于将操作者卡号、工具和/或设备信息发送至平台服务器，数据发送装置为GPRS模块或WIFI模块。In particular, the information center includes a card reader, an action acquisition module, a time acquisition module, an SD recording module, a data processing center, an RFID electronic label reading and writing module, a network transmission module, and a data transmission device; wherein the card reader is used for Read the card of the equipment operator; the action collection module is used to collect the data information of the number of actions of the equipment; the time collection module is used to collect the action start time and action end time of the device; the SD record module is used to store the information data entering the information center ;The data processing center is used to receive the information sent by the card reader, the action acquisition module, the time acquisition module, the SD recording module, the data processing center, and/or the RFID electronic tag reading and writing module, process the data information of the number of actions, and the action start time. and the data information of the end time of the action, send tool and/or equipment information to the platform server through the GPRS module or WIFI module, send information to the platform server through the network transmission module and receive the information written by the platform server; RFID electronic tag reading and writing module uses The ID number of the electronic tag bound to the reading tool; the network transmission module is used to realize the communication between the information center and the platform server; the data sending device is used to send the operator card number, tool and/or equipment information to the platform server , the data transmission device is a GPRS module or a WIFI module.
特别是，所述信息中心使用设备电源供电。In particular, the information center is powered by equipment power.
特别是，所述电子标签包括无源电子标签、半有源电子标签、以及有源电子标签。In particular, the electronic tags include passive electronic tags, semi-active electronic tags, and active electronic tags.
本发明智能设备管理方法及管理系统直接采集设备运行数据，而无需通过设备内置的PLC读取数据，因此不受设备品种、规格、出厂时间、型号等限制，无论设备是否有PLC都不受限制，具有很强的通用性和广泛性。设备动作数据采集、提供得更全面、更准确、更及时。设备管理者、工具管理者、订单管理者、生产管理者、销售人员可以通过网络随时查询设备工具状态、生产进度状态、实现远程管理、使用邮件或短信等进行提醒。The intelligent equipment management method and management system of the present invention directly collects equipment operation data without reading the data through the built-in PLC of the equipment, so it is not limited by equipment varieties, specifications, factory time, model, etc., whether the equipment has a PLC or not. , has strong versatility and extensiveness. Equipment action data collection and provision are more comprehensive, accurate and timely. Equipment managers, tool managers, order managers, production managers, and sales staff can check the equipment tool status, production progress status, realize remote management, and use email or SMS to remind at any time through the network.
本发明智能设备管理方法及管理系统与ERP系统实现无缝接口，提供实时精准的生产管理，包含但不限于生产计划、排产、生产进度、生产报工、质量管理、OEE指标分析等管理，实现车间生产的数字化管理、可视化和远程管理，工具（模具）、设备的基础信息管理、使用信息管理，工具、设备的维修保养计划、维修保养预警、维修保养记录管理、维修保养执行管理、工具的仓储管理，工具的不在线预警管理，员工、设备、工具、产品生产的历史档案管理，实现全部历史记录可全程追溯，设备、工具、生产相关的汇总、报表管理等。The intelligent equipment management method and management system of the present invention realize a seamless interface with the ERP system, and provide real-time and accurate production management, including but not limited to management of production planning, production scheduling, production progress, production reporting, quality management, OEE index analysis, etc., Realize digital management, visualization and remote management of workshop production, basic information management and usage information management of tools (molds) and equipment, maintenance plans for tools and equipment, maintenance warnings, maintenance record management, maintenance execution management, tools Warehouse management, off-line early warning management of tools, historical file management of employees, equipment, tools, and product production, to achieve full traceability of all historical records, equipment, tools, production-related summary, report management, etc.
附图说明Description of drawings
图1是本发明优选实施例一管理方法的流程图；1 is a flowchart of a preferred embodiment of the present invention, a management method;
图2是本发明优选实施例一中一次生产过程的流程示意图。FIG. 2 is a schematic flow chart of a production process in a preferred embodiment 1 of the present invention.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
优选实施例一：Preferred Embodiment 1:
本优选实施例提供一种用于智能设备生产管理的智能设备管理方法，管理方法是将设备信息和工具信息形成关联，生产管理者能通过平台服务器实时获知和/或更新设备信息、工具信息以进行生产管理。This preferred embodiment provides a smart device management method for production management of smart devices. The management method is to associate device information and tool information, and the production manager can acquire and/or update the device information and tool information in real time through the platform server. Production management.
如图1所示，管理方法包括下述步骤：As shown in Figure 1, the management method includes the following steps:
步骤1、将有源电子标签与工具绑定，将信息中心与设备绑定。其中，将电子标签与工具绑定包括两个层面的含义：在平台服务器的用户终端输入工具的基本信息和所选用的电子标签的ID号码，实现平台服务器内的信息绑定；将所选用的电子标签安装在工具上，实现实物绑定。平台服务器根据工具的基本信息分配工具在工具仓库内的位置。用户登录平台服务器后在用户终端输入设备基本信息，并输入选用的信息中心的ID号码，实现设备与信息中心的系统内绑定。Step 1. Bind the active electronic tag to the tool, and bind the information center to the device. Among them, the binding of the electronic tag and the tool includes two levels of meaning: input the basic information of the tool and the ID number of the selected electronic tag at the user terminal of the platform server to realize the information binding in the platform server; The electronic label is installed on the tool to realize physical binding. The platform server assigns the position of the tool in the tool repository according to the basic information of the tool. After logging in to the platform server, the user enters the basic information of the device on the user terminal, and enters the ID number of the selected information center to realize the binding of the device and the information center in the system.
步骤2、设备开机，用户员工刷卡，开始生产。Step 2. The equipment is turned on, and the user employee swipes the card to start production.
步骤3、工具与设备在信息中心内形成关联；信息中心读取工具上电子标签的ID号码，将所读取到的电子标签ID号码和设备上信息中心的ID号码上传至平台服务器，平台服务器分别接收电子标签ID号码信息和信息中心的ID号码信息，完成工具与设备在信息中心内的关联。直至工具离开设备后这种关联才断开。Step 3, the tool and the equipment form an association in the information center; the information center reads the ID number of the electronic label on the tool, and uploads the read ID number of the electronic label and the ID number of the information center on the equipment to the platform server, and the platform server Receive the ID number information of the electronic label and the ID number information of the information center respectively, and complete the association between the tool and the device in the information center. The association is not broken until the tool leaves the device.
步骤4、信息中心实时采集设备的动作数据信息和时间数据信息，将所采集的数据信息间隔设定时间或设定数量后成批次地上传至平台服务器；动作数据信息主要包括动作次数的数据信息，时间数据信息主要包括动作开始时间和动作结束时间。Step 4. The information center collects the action data information and time data information of the device in real time, and uploads the collected data information to the platform server in batches after setting the time interval or the set amount; the action data information mainly includes the data of the number of actions Information, time data information mainly includes action start time and action end time.
步骤5、生产结束，员工刷卡，将剩余数据信息全部发送至平台服务器，该剩余数据是指步骤4中最后一次上传数据后所实时采集到的、因尚未达到设定时间或设定数量而未上传至平台服务器的设备的动作数据和时间数据。Step 5. After the production is over, the employee swipes the card and sends all the remaining data information to the platform server. The remaining data refers to the data collected in real time after the last upload of the data in step 4, because the set time or set quantity has not yet been reached. Motion data and time data of devices uploaded to the platform server.
步骤6、平台服务器根据所接收的动作数据和时间数据分别实时更新工具的数据信息和设备的数据信息；其中，某一时段内的动作数据和时间数据同时属于设备的数据信息和该时段内所用工具的数据信息。即，某一时段内工具A在设备上进行使用，此时段内动作数据和时间数据既属于工具A又属于设备；另外一个段内工具B在设备上进行使用，此时段内动作数据和时间数据则既属于工具B又属于设备。更新数据时属于设备的数据累计到相应的设备数据表中，属于工具的数据累计到工具数据表中；同时将工具的数据信息累计到车间生产的产品上。用户可以随时获取平台系统更新的数据，实现设备、工具和车间生产管理。Step 6, the platform server updates the data information of the tool and the data information of the equipment in real time according to the received action data and time data respectively; wherein, the action data and time data in a certain period of time belong to the data information of the equipment and the data information of the equipment at the same time. Tool data information. That is, tool A is used on the device in a certain period, and the action data and time data belong to both tool A and the device in this period; tool B is used on the device in another period, and the action data and time data in this period belong to both the tool A and the equipment; It belongs to both tool B and equipment. When updating data, the data belonging to the equipment is accumulated in the corresponding equipment data table, and the data belonging to the tool is accumulated in the tool data table; at the same time, the data information of the tool is accumulated to the products produced in the workshop. Users can obtain the updated data of the platform system at any time to realize the management of equipment, tools and workshop production.
为了实现上述管理方法，本优选实施例提供一种智能设备管理系统。该系统包括电子标签、信息中心和平台服务器。电子标签用于绑定工具，电子标签的ID号码代表被绑定的工具；信息中心用于读取电子标签的ID号码、采集设备的运行数据信息、向平台服务器发送工具和/或设备信息、和/或接收平台服务器写入的信息；平台服务器用于与信息中心通讯，接收发自信息中心的工具和/或设备信息，向信息中心内写入信息。In order to implement the above management method, the present preferred embodiment provides an intelligent device management system. The system includes electronic label, information center and platform server. The electronic tag is used to bind tools, and the ID number of the electronic tag represents the bound tool; the information center is used to read the ID number of the electronic tag, collect the operation data information of the equipment, send the tool and/or equipment information to the platform server, And/or receive information written by the platform server; the platform server is used to communicate with the information center, receive tool and/or equipment information from the information center, and write information into the information center.
为了使用方便，系统还包括RFID无线射频手持终端。RFID无线射频手持终端可以方便易携地在各生产区域内接收平台服务器发送的出库工具信息以及激活工具绑定的电子标签。For ease of use, the system also includes an RFID wireless radio frequency handheld terminal. The RFID wireless radio frequency handheld terminal can easily and easily receive the out-warehouse tool information sent by the platform server and the electronic label bound to the activation tool in each production area.
信息中心包含用于读取设备操作者（员工）卡号的读卡器、用于采集设备动作次数数据信息的动作采集模块、用于采集设备动作开始时间和动作结束时间的时间采集模块、用于存储信息数据的SD记录模块、数据处理中心、用于读取工具所绑定电子标签的ID号码的RFID电子标签读写模块、用于实现信息中心与平台服务器之间通讯的网络传输模块、以及用于将操作者（员工）卡号、工具和/或设备信息发送至平台服务器的数据发送装置；数据发送装置可以是GPRS模块或是WIFI模块。The information center includes a card reader for reading the card number of the equipment operator (employee), an action collection module for collecting the data information of the number of actions of the equipment, and a time collection module for collecting the start time and end time of the action of the equipment. SD recording module for storing information data, data processing center, RFID electronic tag reading and writing module for reading the ID number of the electronic tag bound to the tool, network transmission module for realizing communication between the information center and the platform server, and A data sending device for sending operator (employee) card number, tool and/or equipment information to the platform server; the data sending device can be a GPRS module or a WIFI module.
其中，数据处理中心用于接收读卡器、动作采集模块、时间采集模块、SD记录模块、数据处理中心、和/或RFID电子标签读写模块发送的信息，处理动作次数的数据信息、动作开始时间和动作结束时间的数据信息，通过GPRS模块或WIFI模块向平台服务器发送工具和/或设备信息，通过网络传输模块向平台服务器发送信息并接受平台服务器的信息写入。Among them, the data processing center is used to receive the information sent by the card reader, the action collection module, the time collection module, the SD recording module, the data processing center, and/or the RFID electronic tag reading and writing module, process the data information of the number of actions, and start the action. For the data information of time and action end time, the tool and/or equipment information is sent to the platform server through the GPRS module or the WIFI module, and the information is sent to the platform server through the network transmission module and the information written by the platform server is accepted.
本优选实施例中设备和工具的管理包括但不限于基本信息管理、使用信息管理和综合管理。The management of equipment and tools in this preferred embodiment includes, but is not limited to, basic information management, usage information management, and comprehensive management.
其中，基本信息包含名称、规格型号、编号、出厂日期、投产日期、寿命周期、性能、尺寸等设备和工具信息，而且包括所有者、管理者和使用者等用户信息，以及所生产的产品的名称、物料编号、产品应用等其它信息。Among them, the basic information includes equipment and tool information such as name, specification model, serial number, date of manufacture, date of production, life cycle, performance, size, etc., as well as user information such as owners, managers, and users, as well as the products produced. Name, material number, product application and other information.
使用信息至少包含生产时间、生产数量、生产周期、使用效率、以及历史生产记录。The usage information includes at least production time, production quantity, production cycle, usage efficiency, and historical production records.
综合管理则是向用户提供设备和工具的总体控制和总体状况，反映设备和工具的管理水平。综合管理包含但不限于设备、工具的统计汇总管理、使用管理、设备工具的维护保养、维修、报废的管理。管理方式包含报表、预警、提醒、通知等。Comprehensive management is to provide users with the overall control and overall status of equipment and tools, reflecting the management level of equipment and tools. Comprehensive management includes but is not limited to statistical summary management of equipment and tools, usage management, maintenance, repair and scrap management of equipment and tools. Management methods include reports, early warnings, reminders, notifications, etc.
本优选实施例智能设备管理系统的主要功能有：工具（模具）管理、生产管理、质量管理、设备管理、系统管理、ERP接口、以及远程监控等。The main functions of the intelligent equipment management system of this preferred embodiment include: tool (mold) management, production management, quality management, equipment management, system management, ERP interface, and remote monitoring.
其中，工具（模具）管理能实现全球模具信息平台的模具管理功能，主要内容有工具基本信息管理（含产品信息：产品名称、物料专用号、原材料等）、工具使用信息管理、工具保养维修管理、工具预警管理（保养预警、维修预警）、工具报废管理、报表管理（查询、导出、统计、打印）、工具仓储管理（建立工具库，与RFID识别结合）、以及RFID工具仓库定位识别。Among them, tool (mold) management can realize the mold management function of the global mold information platform. The main contents include basic tool information management (including product information: product name, material special number, raw material, etc.), tool use information management, tool maintenance and repair management. , Tool early warning management (maintenance early warning, repair early warning), tool scrap management, report management (query, export, statistics, printing), tool warehouse management (establish tool library, combined with RFID identification), and RFID tool warehouse positioning identification.
生产管理则是从系统任务单到订单生成、再到生产计划，自动生成派工单(与SAP系统对接)，经过审核后的派工单就自动派工到相应机台，供车间使用。实时查看每个车间各机台实时生产状态、工单的实时生产进度及生产异常信息报警信息，实现生产全程可视化、数字化管理。如图2所示，通过本管理系统可以实现一次生产过程的管理和监控。Production management is from system task list to order generation, to production plan, and automatically generates dispatch orders (connected with the SAP system). The approved dispatch orders are automatically dispatched to the corresponding machines for workshop use. Real-time viewing of the real-time production status of each machine in each workshop, real-time production progress of work orders, and alarm information of abnormal production information, to achieve visualization and digital management of the entire production process. As shown in Figure 2, the management and monitoring of a production process can be realized through this management system.
质量管理中的产品生产数量是以质检员输入实际判定合格数量为准，并报表，显示不良品数量、不良品统计结果、及质量管理曲线图。The production quantity of products in quality management is based on the actual qualified quantity input by the quality inspector, and the report will show the quantity of defective products, the statistical results of defective products, and the quality management curve.
设备管理是实时记录设备的使用状况，提供设备维修、保养计划安排，并将设备的维修情况形成报告。具体包括：设备基础信息管理（包含设备名称、规格型号、使用范围、尺寸、参数、出厂日期等）、设备使用信息管理（包含设备生产的历史档案和正在生产的生产信息）、设备状态管理（包含设备的在线状态、设备排班计划）、设备维修保养管理（包含设备维修保养计划、预警、维修保养记录）、以及设备报表管理（机器警报异常统计图、警报次数统计、警报状态数据记录、发生时间恢复时间记录）Equipment management is to record the use status of equipment in real time, provide equipment maintenance and maintenance schedules, and form reports on equipment maintenance. Specifically, it includes: equipment basic information management (including equipment name, specification model, scope of use, size, parameters, date of manufacture, etc.), equipment use information management (including equipment production history files and production information), equipment status management ( Including the online status of equipment, equipment schedule), equipment maintenance management (including equipment maintenance plans, early warning, maintenance records), and equipment report management (machine alarm exception statistics, alarm frequency statistics, alarm status data records, Occurrence time recovery time record)
系统管理是对系统操作进行管控，设定操作权限（包括用户管理、权限管理、群组管理、密码管理等）。System management is to manage and control system operations and set operating permissions (including user management, authority management, group management, password management, etc.).
ERP接口能实现平台与SAP系统对接，下载生产工单，并上传报工数据。The ERP interface can realize the connection between the platform and the SAP system, download production work orders, and upload work report data.
远程监控能实现车间生产管理的可视化、数字化，实时显示车间的生产状况；生产状况可以在计算机上显示，也可以在大屏幕显示。还可以实现远程访问监控数据，实时掌握车间每台设备的生产情况，接收车间报警，下达相关指令。另外，还可以显示车间所有机器状态、生产进度概况、操作者，显示当日班次、日、月产量信息；查询每日、每周、每月的生产计划完成情况，辅助分析薄弱环节，并可以报表打印。Remote monitoring can realize the visualization and digitization of workshop production management, and display the production status of the workshop in real time; the production status can be displayed on the computer or on the large screen. It can also realize remote access to monitoring data, grasp the production status of each equipment in the workshop in real time, receive workshop alarms, and issue relevant instructions. In addition, it can also display the status of all machines in the workshop, the overview of the production progress, the operator, and the information on the shift, daily and monthly output of the day; inquire about the completion of the daily, weekly and monthly production plans, assist in the analysis of weak links, and report Print.
其中，生产管理又可以细化为：生产任务单管理、生产计划管理、派工管理、生产进程管理、生产统计报表管理、以及设备负荷管理。Among them, production management can be refined into: production task list management, production plan management, dispatch management, production process management, production statistical report management, and equipment load management.
生产任务单管理：接收SAP/生管系统等生产任务信息，根据生产任务安排，生成生产任务单，提交审查；显示生产任务单的基本信息和分配状态，包括订单编号、客户编号、客户名称、开始日期、结束日期、确认日期、任务单状态等。Production task order management: Receive production task information such as SAP/production management system, generate production task orders according to production task arrangements, and submit them for review; display the basic information and distribution status of production task orders, including order number, customer number, customer name, Start date, end date, confirmation date, work order status, etc.
生产计划管理：根据任务单、设备负荷状况辅助排产，审查合格后将具体的生产计划、生产信息（产品、模具、工艺、产量等）下达到具体的生产机台。生产计划基本信息包括任务单编号、产品编号、产品名称、原料编号、辅料编号、计划数量、模具编号、单模产量、机器编号、机器名称、工艺编号、预计用料量等。Production plan management: Assist production scheduling according to the task list and equipment load status. After passing the review, the specific production plan and production information (product, mold, process, output, etc.) will be delivered to the specific production machine. The basic information of production plan includes task order number, product number, product name, raw material number, auxiliary material number, planned quantity, mold number, single mold output, machine number, machine name, process number, estimated material consumption, etc.
派工管理：根据生产计划，手工安排操作人员。Dispatch management: According to the production plan, manually arrange operators.
生产进程管理：以生产任务单为基准，统计排单计划情况和完成进度。生产进度数据包括班别类别名称、生产总数、合格数、不合格数、剩余产量、完工时间等信息，实时显示并可追溯。Production process management: Based on the production task order, the statistics of the order scheduling plan and the completion progress are made. Production progress data includes class name, total production, qualified number, unqualified number, remaining output, completion time and other information, which can be displayed in real time and can be traced back.
生产统计报表管理：以计划班别和生产人员为划分基准，统计排单情况和生产完成进度。统计不同班别的生产状况数据，包括：任务单编号、产品编号、计划数量、合格数量、不合格数量、剩余产量、进度百分比、完工时间、班别、操作者等。Production Statistical Statement Management: Based on the planned shift and production personnel, the statistics of order scheduling and production completion progress are made. Statistics on the production status data of different shifts, including: task order number, product number, planned quantity, qualified quantity, unqualified quantity, remaining output, progress percentage, completion time, shift, operator, etc.
设备负荷管理：以各生产机台为划分基准，统计排产单情况和生产完成进度比，并可以用图形的形式显示。显示近日排产计划情况，具体订单信息，包括计划单编号、模具编号、原料编号、计划数量、合格品数量、次品数量、完成率、后续生产时间等信息。Equipment load management: Based on each production machine, the statistics of the production schedule and the production completion progress ratio can be displayed in the form of graphics. Display the recent production schedule and specific order information, including planned order number, mold number, raw material number, planned quantity, quantity of qualified products, quantity of defective products, completion rate, follow-up production time and other information.
本优选实施例智能设备管理系统采集的设备运行数据信息通过无线方式直接传送到平台服务器，生成相关文件，并能通过因特网向更高层次的管理者传送数据和文件，为管理者提供决策依据，并可登陆系统进行远程监控。The equipment operation data information collected by the intelligent equipment management system of this preferred embodiment is directly transmitted to the platform server by wireless means, generates relevant files, and can transmit data and files to higher-level managers through the Internet, so as to provide decision-making basis for managers, And can log into the system for remote monitoring.
优选实施例二：Preferred embodiment two:
本优选实施例提供一种用于智能设备生产管理的智能设备管理方法及系统，其方法和结构与优选实施例一基本相同。管理方法是将设备信息和工具信息形成关联，生产管理者能通过平台服务器实时获知和/或更新设备信息、工具信息以进行生产管理。智能设备管理系统包括电子标签、信息中心和平台服务器。电子标签用于绑定工具，电子标签的ID号码代表被绑定的工具；信息中心用于读取电子标签的ID号码、采集设备的运行数据信息、向平台服务器发送工具和/或设备信息、和/或接收平台服务器写入的信息；平台服务器用于与信息中心通讯，接收发自信息中心的工具和/或设备信息，向信息中心内写入信息。This preferred embodiment provides a smart device management method and system for smart device production management, the method and structure of which are basically the same as those of the first preferred embodiment. The management method is to associate equipment information and tool information, and production managers can acquire and/or update equipment information and tool information in real time through the platform server for production management. The intelligent equipment management system includes electronic tags, information centers and platform servers. The electronic tag is used to bind tools, and the ID number of the electronic tag represents the bound tool; the information center is used to read the ID number of the electronic tag, collect the operation data information of the equipment, send the tool and/or equipment information to the platform server, And/or receive information written by the platform server; the platform server is used to communicate with the information center, receive tool and/or equipment information from the information center, and write information into the information center.
不同之处在于：管理方法的具体步骤不限，能够实现设备、工具与生产管理相结合即可；管理系统中各组成部分的具体器件不限，能够实现电子标签、信息中心和平台服务器功能即可；电子标签不限于有源电子标签，还可以是无源电子标签或半有源电子标签；信息中心可以使用设备电源供电，也可以使用独立电源。The difference is that the specific steps of the management method are not limited, and the combination of equipment, tools and production management can be realized; the specific components of each component in the management system are not limited, and the functions of electronic labels, information centers and platform servers can be realized. Yes; electronic tags are not limited to active electronic tags, but can also be passive electronic tags or semi-active electronic tags; the information center can be powered by the device power supply or an independent power supply.
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| CN201410006698.8ACN104766147B (en) | 2014-01-07 | 2014-01-07 | Intelligent device management method and management system |
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| CN201410006698.8AActiveCN104766147B (en) | 2014-01-07 | 2014-01-07 | Intelligent device management method and management system |
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