技术领域technical field
本发明涉及液晶显示技术领域,尤其涉及一种显示面板及其制作方法、以及显示装置。The invention relates to the technical field of liquid crystal display, in particular to a display panel, a manufacturing method thereof, and a display device.
背景技术Background technique
液晶显示面板以其轻、薄等优点逐渐成为发展最为迅速的显示装置之一。目前多使用玻璃基板材料制作液晶显示面板,因此绝大多数液晶显示面板都是平面的,但对于某些特殊应用领域,比如在弧形墙壁上装设广告显示面板的应用场合,常常需要使用弯曲的液晶显示面板,可是由于受玻璃基板材料的性能限制,使得制作弯曲液晶显示面板具有较高的难度。Liquid crystal display panels have gradually become one of the fastest-growing display devices due to their lightness and thinness. At present, glass substrate materials are mostly used to make liquid crystal display panels, so most liquid crystal display panels are flat, but for some special applications, such as the application of installing advertising display panels on curved walls, it is often necessary to use curved Liquid crystal display panels, however, are difficult to fabricate curved liquid crystal display panels due to performance limitations of glass substrate materials.
在现有的制作弯曲液晶显示面板的方法中,有的是利用能够实现弯曲的树脂型材料作为基板,有的是采用在玻璃基板表面贴附薄膜,利用薄膜的作用力实现玻璃基板的弯曲等,但是无论是采用树脂衬底还是采用贴服薄膜等方式均会导致制作弯曲液晶显示面板的工艺流程较为复杂。In the existing methods of manufacturing curved liquid crystal display panels, some use resin-type materials that can realize bending as the substrate, and some use a thin film on the surface of the glass substrate to use the force of the film to realize the bending of the glass substrate, etc., but whether it is Whether to use a resin substrate or an adhesive film will lead to a relatively complicated process for manufacturing a curved liquid crystal display panel.
因此,亟需提供一种新的弯曲显示面板的制作方法,来解决目前存在的制作弯曲显示面板的工艺流程较为复杂的问题。Therefore, there is an urgent need to provide a new method for manufacturing a curved display panel to solve the existing problem that the current manufacturing process of a curved display panel is relatively complicated.
发明内容Contents of the invention
本发明实施例提供了一种显示面板及其制作方法、以及显示装置,用以解决目前存在的制作弯曲显示面板的工艺流程较为复杂的问题。Embodiments of the present invention provide a display panel, a manufacturing method thereof, and a display device, so as to solve the existing problem of relatively complicated technological process for manufacturing a curved display panel.
本发明实施例提供了一种显示面板,包括第一基板、第二基板、以及将所述第一基板和所述第二基板的边缘粘合的封框胶,所述显示面板的任两对边的封框胶的张力,沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加。An embodiment of the present invention provides a display panel, including a first substrate, a second substrate, and a sealant for bonding the edges of the first substrate and the second substrate, any two pairs of the display panel The tension of the frame sealant on the side gradually decreases or increases from the middle to both ends along the extension direction of the sealant coating.
进一步地,所述任两对边的封框胶的胶宽沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加。Further, the glue width of the sealant on any two pairs of sides gradually decreases or increases from the middle to both ends along the extension direction of the sealant application.
进一步地,所述任两对边的封框胶为添加有设定添加剂的封框胶、且所述任两对边的封框胶中的所述设定添加剂的含量沿封框胶的涂覆的延伸方向,由中间向两端逐渐减少或增多。Further, the frame sealant of any two pairs of sides is a frame sealant added with a set additive, and the content of the set additive in the frame sealant of any two pairs of sides is along the thickness of the frame sealant. The extension direction of the covering gradually decreases or increases from the middle to both ends.
其中,所述添加剂包括偶联剂和/或碳纤维。Wherein, the additive includes coupling agent and/or carbon fiber.
进一步地,所述任两对边的封框胶是通过以下方式制备而成的:Further, the frame sealants for any two pairs of sides are prepared in the following manner:
对所述第一基板和所述第二基板进行粘合,得到粘合后的基板;bonding the first substrate and the second substrate to obtain a bonded substrate;
对粘合后的基板的所述任两对边的封框胶,执行沿封框胶的涂覆的延伸方向、由中间向两端固化时间和/或温度逐渐减小的封框胶固化操作,或执行沿封框胶的涂覆的延伸方向、由中间向两端固化时间和/或温度逐渐增大的封框胶固化操作。For the sealant on any two opposite sides of the bonded substrate, perform a sealant curing operation in which the curing time and/or temperature gradually decrease from the middle to both ends along the extension direction of the sealant coating , or perform a curing operation of the sealant in which the curing time and/or temperature gradually increase along the extension direction of the sealant application, from the middle to both ends.
其中,所述封框胶固化操作包括:紫外线UV固化操作和/或热固化操作。Wherein, the curing operation of the sealant comprises: UV curing operation and/or thermal curing operation.
进一步地,本发明实施例还提供了一种显示面板的制作方法,所述方法包括:Further, an embodiment of the present invention also provides a method for manufacturing a display panel, the method comprising:
制作第一基板和第二基板;making a first substrate and a second substrate;
采用张力满足设定条件的封框胶将所述第一基板和所述第二基板进行对合,形成具有弯曲度的显示面板;adjoining the first substrate and the second substrate by using a sealant whose tension meets a set condition to form a display panel with curvature;
其中,所述张力满足设定条件的封框胶能够使得所述显示面板的任两对边的封框胶的张力,沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加。Wherein, the sealant whose tension meets the set conditions can make the tension of the sealant on any two opposite sides of the display panel gradually decrease from the middle to both ends along the extension direction of the sealant coating. or increase.
进一步地,所述张力满足设定条件的封框胶是通过以下工艺制作而成的:Further, the sealant whose tension meets the set conditions is made by the following process:
在所述第一基板或所述第二基板的任两对边涂覆相同的、胶宽沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加的封框胶,另两对边涂覆相同的具备均匀胶宽结构的封框胶;Coating the same sealant on any two pairs of sides of the first substrate or the second substrate, the glue width is along the extension direction of the sealant coating, and the sealant gradually decreases or increases from the middle to both ends, The other two pairs of sides are coated with the same sealant with uniform glue width structure;
将所述第一基板和所述第二基板进行粘合,得到粘合后的基板,并对粘合后的基板的四周边缘处的封框胶进行相同固化条件的封框胶固化操作,得到张力满足设定条件的封框胶,其中,所述固化条件包括固化时间和/或温度。Bonding the first substrate and the second substrate to obtain a bonded substrate, and performing a curing operation of the sealant on the surrounding edges of the bonded substrate under the same curing conditions to obtain The frame sealant whose tension meets the set conditions, wherein the curing conditions include curing time and/or temperature.
进一步地,所述张力满足设定条件的封框胶是通过以下工艺制作而成的:Further, the sealant whose tension meets the set conditions is made by the following process:
在所述第一基板或所述第二基板的任两对边涂覆添加有设定添加剂的封框胶,其中,所述任两对边的封框胶中的所述设定添加剂的含量沿封框胶的涂覆的延伸方向,由中间向两端逐渐减少或增多;另两对边均匀涂覆未添加有设定添加剂的封框胶;Coating a sealant with a set additive on any two pairs of sides of the first substrate or the second substrate, wherein the content of the set additive in the sealant of any two pairs of sides Along the extension direction of the coating of the sealant, gradually decrease or increase from the middle to both ends; the other two opposite sides are evenly coated with the sealant without the added additive;
将所述第一基板和所述第二基板进行粘合,得到粘合后的基板,并对粘合后的基板的四周边缘处的封框胶进行相同固化条件的封框胶固化操作,得到张力满足设定条件的封框胶,其中,所述固化条件包括固化时间和/或温度。Bonding the first substrate and the second substrate to obtain a bonded substrate, and performing a curing operation of the sealant on the surrounding edges of the bonded substrate under the same curing conditions to obtain The frame sealant whose tension meets the set conditions, wherein the curing conditions include curing time and/or temperature.
其中,所述添加剂包括偶联剂和/或碳纤维。Wherein, the additive includes coupling agent and/or carbon fiber.
进一步地,所述张力满足设定条件的封框胶是通过以下工艺制作而成的:Further, the sealant whose tension meets the set conditions is made by the following process:
在所述第一基板或所述第二基板的四周涂覆相同的具备均匀胶宽结构的封框胶;Coating the same sealant with a uniform glue width structure around the first substrate or the second substrate;
对所述第一基板和所述第二基板进行粘合,得到粘合后的基板;bonding the first substrate and the second substrate to obtain a bonded substrate;
对粘合后的基板的任两对边的封框胶,执行沿封框胶的涂覆的延伸方向、由中间向两端固化时间和/或温度逐渐减小的封框胶固化操作,或执行沿封框胶的涂覆的延伸方向、由中间向两端固化时间和/或温度逐渐增大的封框胶固化操作;另两对边的封框胶进行相同固化条件的封框胶固化操作,得到张力满足设定条件的封框胶。For the sealant on any two opposite sides of the bonded substrate, perform a sealant curing operation in which the curing time and/or temperature gradually decrease from the middle to both ends along the extension direction of the sealant coating, or Carry out the sealant curing operation in which the curing time and/or temperature are gradually increased from the middle to both ends along the extension direction of the sealant coating; the sealants on the other two opposite sides are cured under the same curing conditions Operation, to obtain the sealing glue whose tension meets the set conditions.
其中,所述封框胶固化操作包括:紫外线UV固化操作和/或热固化操作。Wherein, the curing operation of the sealant comprises: UV curing operation and/or thermal curing operation.
进一步地,本发明实施例还提供了一种显示装置,所述显示装置包括上述任一所述的显示面板。Further, an embodiment of the present invention also provides a display device, the display device comprising any one of the above-mentioned display panels.
本发明有益效果如下:The beneficial effects of the present invention are as follows:
本发明实施例提供了一种显示面板及其制作方法、以及显示装置,由于所述显示面板的任两对边的封框胶的张力是沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加的,因此可使得所述显示面板具有弯曲度,相较于现有技术中采用树脂衬底或是采用贴服薄膜等方式制作的具有弯曲度的显示面板来说,本发明实施例所述显示面板的工艺流程较为简便、降低了制作成本。Embodiments of the present invention provide a display panel, a manufacturing method thereof, and a display device. Since the tension of the sealant on any two opposite sides of the display panel is along the extension direction of the sealant coating, from the middle to the The two ends are gradually reduced or increased, so that the display panel can have curvature. Compared with the display panel with curvature made of resin substrate or adhesive film in the prior art, The process flow of the display panel described in the embodiment of the present invention is relatively simple, and the manufacturing cost is reduced.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简要介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1所示为本发明实施例一中所述的显示面板的结构示意图;FIG. 1 is a schematic structural diagram of a display panel described in Embodiment 1 of the present invention;
图2所示为本发明实施例一所述的第一基板的一种可能的结构示意图;FIG. 2 is a schematic diagram of a possible structure of the first substrate according to Embodiment 1 of the present invention;
图3所示为本发明实施例一所述的第一基板的另一种可能的结构示意图;FIG. 3 is a schematic diagram of another possible structure of the first substrate according to Embodiment 1 of the present invention;
图4所示为本发明实施例一所述的对粘合后的基板进行固化操作的一种可能的示意图;FIG. 4 is a schematic diagram of a possible curing operation for the bonded substrates described in Embodiment 1 of the present invention;
图5所示为本发明实施例二所述显示面板的制作方法的流程示意图。FIG. 5 is a schematic flowchart of the manufacturing method of the display panel according to the second embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一Embodiment one
本发明实施例一提供了一种显示面板10,如图1所示,其为本发明实施例一中所述的显示面板10的结构示意图,所述显示面板10具体包括第一基板11、第二基板12、以及将所述第一基板11和所述第二基板12的边缘粘合的封框胶13,其中,所述显示面板10的任两对边的封框胶13的张力,沿封框胶13的涂覆的延伸方向,由中间向两端逐渐减小或增加。Embodiment 1 of the present invention provides a display panel 10, as shown in FIG. 1 , which is a schematic structural diagram of the display panel 10 described in Embodiment 1 of the present invention. Two substrates 12, and the sealant 13 bonding the edges of the first substrate 11 and the second substrate 12, wherein, the tension of the sealant 13 on any two opposite sides of the display panel 10 is along the The extension direction of the coating of the sealant 13 gradually decreases or increases from the middle to both ends.
也就是说,在本发明实施例一中,由于所述显示面板的任两对边的封框胶的张力是沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加的,因此可使得所述显示面板具有弯曲度,相较于现有技术中采用树脂衬底或是采用贴服薄膜等方式制作的具有弯曲度的显示面板来说,本发明实施例所述显示面板的工艺流程较为简便、降低了制作成本。That is to say, in Embodiment 1 of the present invention, since the tension of the sealant on any two opposite sides of the display panel is along the extension direction of the sealant coating, it gradually decreases or increases from the middle to both ends. Therefore, the display panel can be made to have curvature. Compared with the display panel with curvature made of resin substrate or adhesive film in the prior art, the display panel described in the embodiment of the present invention The technological process of the panel is relatively simple and the manufacturing cost is reduced.
进一步地,所述任两对边的封框胶13的胶宽可沿封框胶13的涂覆的延伸方向,由中间向两端逐渐减小或增加。也就是说,可通过调整胶宽,使显示面板10任两对边的封框胶内部产生张力,进而得到能够使得所述显示面板10的任两对边的封框胶的张力,沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加的封框胶13。Further, the width of the sealant 13 on any two pairs of sides can gradually decrease or increase from the middle to both ends along the extension direction of the sealant 13 . That is to say, tension can be generated inside the sealant on any two opposite sides of the display panel 10 by adjusting the width of the glue, so that the tension of the sealant on any two opposite sides of the display panel 10 can be obtained. The extension direction of the glue coating gradually decreases or increases from the middle to both ends of the sealing glue 13 .
可选地,以将封框胶13涂覆在第一基板11的表面边缘为例,涂覆有相应封框胶13的第一基板11的一种可能的结构示意图可如图2所示,其中,第一基板11的上下两对边的封框胶13的胶宽沿封框胶13的涂覆的延伸方向,由中间向两端逐渐减小,另两对边的封框胶13的胶宽为均匀结构,从而使得对合后形成的所述显示面板10的上下两对边的封框胶13的张力可沿封框胶13的涂覆的延伸方向,由中间向两端逐渐减小,进而使得所述显示面板10弯曲。Optionally, taking applying the sealant 13 on the surface edge of the first substrate 11 as an example, a possible structural schematic diagram of the first substrate 11 coated with the corresponding sealant 13 can be shown in FIG. 2 , Wherein, the glue width of the sealing glue 13 on the upper and lower sides of the first substrate 11 gradually decreases from the middle to both ends along the extending direction of the coating of the sealing glue 13, and the width of the sealing glue 13 on the other two opposite sides The width of the glue is uniform, so that the tension of the sealing glue 13 on the upper and lower sides of the display panel 10 formed after the combination can gradually decrease from the middle to both ends along the extending direction of the coating of the sealing glue 13. small, which in turn makes the display panel 10 curved.
进一步地,所述任两对边的封框胶13可为添加有设定添加剂的封框胶13、且所述任两对边的封框胶13中的所述设定添加剂的含量可沿封框胶13的涂覆的延伸方向,由中间向两端逐渐减少或增多。也就是说,可通过在封框胶内添加添加剂,使显示面板的某两对边的封框胶内部产生张力,进而得到能够使得所述显示面板10的任两对边的封框胶的张力,沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加的封框胶13。Further, the sealant 13 on any two pairs of sides can be the sealant 13 with a set additive, and the content of the set additive in the sealant 13 on any two pairs of sides can be along the The extension direction of the coating of the sealant 13 gradually decreases or increases from the middle to both ends. That is to say, by adding additives in the frame sealant, tension can be generated inside the frame sealant of certain two opposite sides of the display panel, and then the tension of the frame sealant of any two opposite sides of the display panel 10 can be obtained. , along the extension direction of the coating of the sealant, the sealant 13 gradually decreases or increases from the middle to both ends.
可选地,以将封框胶13涂覆在第一基板11的表面边缘为例,涂覆有相应封框胶13的第一基板11的另一种可能的结构示意图可如图3所示,其中,第一基板11的上下两对边的封框胶13为添加有设定添加剂的封框胶13、且所述设定添加剂的含量沿封框胶13的涂覆的延伸方向,由中间向两端逐渐减少,另两对边的封框胶13未添加有设定添加剂,从而使得对合后形成的所述显示面板10的上下两对边的封框胶13的张力可沿封框胶13的涂覆的延伸方向,由中间向两端逐渐减小,进而使得所述显示面板10弯曲。Optionally, taking applying the sealant 13 on the surface edge of the first substrate 11 as an example, another possible schematic diagram of the structure of the first substrate 11 coated with the corresponding sealant 13 can be shown in FIG. 3 , wherein the sealant 13 on the upper and lower sides of the first substrate 11 is the sealant 13 with a set additive added, and the content of the set additive is along the extension direction of the sealant 13 coating, by The center gradually decreases towards both ends, and the other two pairs of side sealant 13 are not added with a set additive, so that the tension of the upper and lower two pair of side sealant 13 of the display panel 10 formed after the combination can be along the sealing surface. The extension direction of the coating of the sealant 13 gradually decreases from the middle to both ends, thereby causing the display panel 10 to bend.
其中,所述添加剂可包括偶联剂和/或碳纤维,当然也可包括其它添加剂,本发明实施例对此不作限定。Wherein, the additive may include a coupling agent and/or carbon fiber, and of course may also include other additives, which are not limited in this embodiment of the present invention.
进一步地,所述任两对边的封框胶13还可是通过以下方式制备而成的:Further, the sealants 13 on any two pairs of sides can also be prepared in the following manner:
对所述第一基板11和所述第二基板12进行粘合,得到粘合后的基板;Bonding the first substrate 11 and the second substrate 12 to obtain a bonded substrate;
对粘合后的基板的所述任两对边的封框胶,执行沿封框胶的涂覆的延伸方向、由中间向两端固化时间和/或温度逐渐减小的封框胶固化操作,或执行沿封框胶的涂覆的延伸方向、由中间向两端固化时间和/或温度逐渐增大的封框胶固化操作。其中,所述封框胶固化操作可包括:UV固化操作和/或热固化操作。For the sealant on any two opposite sides of the bonded substrate, perform a sealant curing operation in which the curing time and/or temperature gradually decrease from the middle to both ends along the extension direction of the sealant coating , or perform a curing operation of the sealant in which the curing time and/or temperature gradually increase along the extension direction of the sealant application, from the middle to both ends. Wherein, the curing operation of the sealant may include: UV curing operation and/or thermal curing operation.
也就是说,可通过对粘合后的基板的任两对边的封框胶,执行沿封框胶的涂覆的延伸方向、由中间向两端固化条件逐渐减小的封框胶固化操作,或执行沿封框胶的涂覆的延伸方向、由中间向两端固化条件逐渐增大的封框胶固化操作,使得显示面板某两对边的封框胶的内部产生张力,进而得到能够使得所述显示面板10的任两对边的封框胶的张力,沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加的封框胶13。That is to say, the sealant curing operation can be carried out along the extension direction of the sealant coating and the curing conditions gradually decrease from the middle to both ends by applying the sealant on any two opposite sides of the bonded substrate. , or carry out the sealant curing operation along the extension direction of the sealant coating, from the middle to both ends of the curing conditions gradually increase the sealant curing operation, so that the inside of the sealant on two opposite sides of the display panel generates tension, and then can be The sealant 13 that makes the tension of the sealant on any two opposite sides of the display panel 10 gradually decrease or increase from the middle to both ends along the extension direction of the sealant application.
可选地,如图4所示,其为本发明实施例所述的对粘合后的基板41进行固化操作时的一种可能的示意图,其中,在对所述粘合后的基板41四周边缘的封框胶进行固化操作时,针对基板41的上下两对边的封框胶13,可利用沿封框胶13的涂覆的延伸方向、由中间向两端温度逐渐增加的加热条42进行热固化操作,而针对另两对边的封框胶13,则可按照常规工艺采用具备均匀温度的加热条进行热固化操作,从而使得对合后形成的所述显示面板10的上下两对边的封框胶13的张力可沿封框胶13的涂覆的延伸方向,由中间向两端逐渐减小,进而使得所述显示面板10弯曲。Optionally, as shown in FIG. 4 , which is a possible schematic diagram of the curing operation of the bonded substrate 41 according to the embodiment of the present invention, wherein, around the bonded substrate 41 When curing the frame sealant on the edge, for the frame sealant 13 on the upper and lower sides of the substrate 41, the heating strip 42 can be used along the extending direction of the coating of the frame sealant 13, and the temperature gradually increases from the middle to both ends. The thermal curing operation is carried out, and for the other two opposite sides of the frame sealant 13, the thermal curing operation can be carried out by using a heating bar with a uniform temperature according to the conventional process, so that the upper and lower pairs of the display panel 10 formed after the combination The tension of the edge sealant 13 can gradually decrease from the middle to both ends along the extending direction of the application of the sealant 13 , thereby causing the display panel 10 to bend.
需要说明的是,在图4中,可以阴影的深浅代表加热条42的温度的高低,如,当阴影较深时,可认为其对应的温度较高,当阴影较浅时,可认为其对应的温度较低,本发明实施例对此不作赘述。It should be noted that, in FIG. 4, the depth of the shadow can represent the temperature of the heating strip 42. For example, when the shadow is darker, it can be considered that the corresponding temperature is higher; when the shadow is lighter, it can be considered that it corresponds to The temperature is relatively low, which will not be described in this embodiment of the present invention.
本发明实施例一提供了一种显示面板,由于所述显示面板的任两对边的封框胶的张力是沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加的,因此可使得所述显示面板具有弯曲度,相较于现有技术中采用树脂衬底或是采用贴服薄膜等方式制作的具有弯曲度的显示面板来说,本发明实施例所述显示面板的工艺流程较为简便、降低了制作成本。Embodiment 1 of the present invention provides a display panel. Since the tension of the sealant on any two opposite sides of the display panel is along the extension direction of the sealant coating, it gradually decreases or increases from the middle to both ends. Therefore, the display panel can be made to have curvature. Compared with the display panel with curvature made of resin substrate or adhesive film in the prior art, the display panel described in the embodiment of the present invention The technological process of the panel is relatively simple and the manufacturing cost is reduced.
实施例二Embodiment two
本发明实施例二提供了一种显示面板的制作方法,采用该制作方法可制作得到实施例一中所述的显示面板,如图5所示,其为本发明实施例二所述显示面板的制作方法的流程示意图,所述方法可包括以下步骤:Embodiment 2 of the present invention provides a method for manufacturing a display panel. Using this manufacturing method, the display panel described in Embodiment 1 can be manufactured, as shown in FIG. 5 , which is the display panel described in Embodiment 2 of the present invention. A schematic flow chart of the manufacturing method, the method may include the following steps:
步骤501:制作第一基板和第二基板。Step 501: Fabricate a first substrate and a second substrate.
其中,所述第一基板可为阵列基板,所述第二基板可为彩膜基板,所述第一基板和所述第二基板可采用常规制作工艺制作形成,本发明实施例对此不作赘述。Wherein, the first substrate may be an array substrate, the second substrate may be a color filter substrate, and the first substrate and the second substrate may be formed using conventional manufacturing techniques, which will not be described in this embodiment of the present invention. .
步骤502:采用张力满足设定条件的封框胶将所述第一基板和所述第二基板进行对合,形成具有弯曲度的显示面板;其中,所述张力满足设定条件的封框胶能够使得所述显示面板的任两对边的封框胶的张力,沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加。Step 502: Use the sealant whose tension meets the set conditions to combine the first substrate and the second substrate to form a display panel with curvature; wherein, the sealant whose tension meets the set conditions The tension of the sealant on any two opposite sides of the display panel can be gradually decreased or increased from the middle to both ends along the extension direction of the sealant application.
也就是说,在本发明实施例所述技术方案中,在制作所述显示面板的过程中,可采用张力满足设定条件的封框胶将已制作好的第一基板和第二基板进行对合,形成具有弯曲度的显示面板,其中,所述张力满足设定条件的封框胶能够使得所述显示面板的任两对边的封框胶的张力,沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加,从而解决了目前存在的制作弯曲显示面板的工艺流程较为复杂的问题,简化了弯曲显示面板的制作工艺流程,并且,还可达到在不对现有的生产设备做大规模改动的情况下大批量生产弯曲显示面板的效果、降低了制作成本。That is to say, in the technical solution described in the embodiment of the present invention, in the process of manufacturing the display panel, the manufactured first substrate and the second substrate can be aligned by using a sealant whose tension meets the set conditions. combined to form a display panel with curvature, wherein the sealant whose tension meets the set conditions can make the tension of the sealant on any two opposite sides of the display panel extend along the coating of the sealant The direction gradually decreases or increases from the middle to both ends, thereby solving the problem that the current existing manufacturing process of curved display panels is more complicated, simplifying the manufacturing process of curved display panels, and also achieving The effect of mass production of curved display panels in the case of large-scale changes in production equipment reduces production costs.
具体地,所述张力满足设定条件的封框胶可在现有的对合工艺的基础上制作而成,其中,所述现有的对合工艺具体可包括以下过程:Specifically, the sealant whose tension meets the set conditions can be produced on the basis of the existing joining process, wherein the existing joining process can specifically include the following processes:
通过外界压力挤压涂覆头,将封框胶涂覆在第一基板以及第二基板其中一基板的表面的四周边缘;然后在另一基板上滴入液晶,通过压力将两块基板粘合;最后,通过对沾有封框胶的位置进行UV固化和/或热固化,使两块基板牢固地粘合在一起。并且,在现有的对合工艺中,封框胶在基板的周边均匀分布,通过均匀的UV固化和/或热固化后,使两块基板平整地贴合在一起。Squeeze the coating head by external pressure, and apply the sealant on the peripheral edge of the surface of one of the first substrate and the second substrate; then drop liquid crystal on the other substrate, and bond the two substrates by pressure ;Finally, UV curing and/or thermal curing are performed on the position where the sealant is applied, so that the two substrates are firmly bonded together. Moreover, in the existing joining process, the sealant is uniformly distributed around the substrates, and after uniform UV curing and/or thermal curing, the two substrates are evenly bonded together.
下面,将对张力满足设定条件的封框胶的制作过程进行详细说明,所述张力满足设定条件的封框胶至少可通过以下三种方式制作而成:Next, the production process of the frame sealant whose tension meets the set conditions will be described in detail, and the frame sealant whose tension meets the set conditions can be produced in at least the following three ways:
第一种,包括以下步骤:The first method includes the following steps:
步骤A1:在所述第一基板以及所述第二基板的任一基板的任两对边涂覆相同的、胶宽沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加的封框胶,另两对边涂覆相同的具备均匀胶宽结构的封框胶。Step A1: Apply the same glue width on any two opposite sides of any one of the first substrate and the second substrate, along the extension direction of the sealant coating, gradually decreasing from the middle to both ends Or increase the sealing glue, and apply the same sealing glue with uniform glue width structure on the other two opposite sides.
例如,在图2所示的第一基板11中,所述第一基板11的上下两对边即涂覆相同的、胶宽沿封框胶13的涂覆的延伸方向,由中间向两端逐渐减小或增加的封框胶13,另两对边则涂覆有相同的均匀胶宽结构的封框胶13,本发明实施例对此不作赘述。For example, in the first substrate 11 shown in FIG. 2 , the upper and lower sides of the first substrate 11 are coated with the same glue width along the extending direction of the sealing glue 13, from the middle to both ends. The frame sealing glue 13 gradually decreases or increases, and the other two pairs of sides are coated with the same uniform glue width structure of the sealing glue 13 , which will not be described in this embodiment of the present invention.
另外需要说明的是,可采用常规制作工艺在所述第一基板或所述第二基板的另两对边涂覆相同的具备均匀胶宽结构的封框胶,本发明实施例对此也不作赘述。In addition, it should be noted that the same sealant with a uniform glue width structure can be coated on the other two opposite sides of the first substrate or the second substrate by using a conventional manufacturing process, and this embodiment of the present invention does not make any repeat.
步骤A2:将所述第一基板和所述第二基板进行粘合,得到粘合后的基板,并对粘合后的基板的四周边缘处的封框胶进行相同固化条件的封框胶固化操作,得到张力满足设定条件的封框胶,其中,所述固化条件可包括固化时间和/或温度。Step A2: bonding the first substrate and the second substrate to obtain a bonded substrate, and curing the sealant at the edges of the bonded substrate with the same curing conditions operation to obtain a frame sealant whose tension meets a set condition, wherein the curing condition may include curing time and/or temperature.
其中,所述封框胶固化操作可包括:UV固化操作和/或热固化操作。Wherein, the curing operation of the sealant may include: UV curing operation and/or thermal curing operation.
也就是说,在第一种方式中,可通过调整胶宽,使显示面板某两对边的封框胶内部产生张力,进而得到张力满足设定条件的封框胶。需要说明的是,该张力满足设定条件的封框胶内部产生的张力作用于粘合后的基板上时,可使得粘合后的基板的任两对边的封框胶的张力,沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加,进而使得基板弯曲,得到相应的弯曲显示面板。That is to say, in the first method, tension can be generated inside the sealant on two opposite sides of the display panel by adjusting the width of the glue, so as to obtain a sealant whose tension meets the set conditions. It should be noted that when the tension generated inside the sealant whose tension meets the set conditions acts on the bonded substrate, the tension of the sealant on any two opposite sides of the bonded substrate can be The extending direction of the coating of the sealant gradually decreases or increases from the middle to both ends, so that the substrate is bent, and a corresponding curved display panel is obtained.
第二种,包括以下步骤:The second method includes the following steps:
步骤B1:在所述第一基板或所述第二基板的任两对边涂覆添加有设定添加剂的封框胶,其中,所述任两对边的封框胶中的所述设定添加剂的含量沿封框胶的涂覆的延伸方向,由中间向两端逐渐减少或增多;另外两对边均匀涂覆未添加有设定添加剂的封框胶。Step B1: coating any two pairs of sides of the first substrate or the second substrate with a sealant added with setting additives, wherein the setting in the sealants of any two pairs of sides The content of the additive gradually decreases or increases from the middle to both ends along the extending direction of the coating of the sealant; the other two opposite sides are evenly coated with the sealant without the specified additive.
其中,所述添加剂可包括偶联剂和/或碳纤维,当然也可包括其它添加剂,本发明实施例对此不作限定。Wherein, the additive may include a coupling agent and/or carbon fiber, and of course may also include other additives, which are not limited in this embodiment of the present invention.
另外,以将封框胶13涂覆在第一基板11的表面边缘为例,在按照步骤B1进行封框胶的涂覆时,所得到的涂覆有相应封框胶的第一基板11的结构示意图可如图3所示,其中,所述第一基板11的上下两对边均匀涂覆有添加有设定添加剂的封框胶13、且所述设定添加剂的含量沿封框胶13的涂覆的延伸方向,由中间向两端逐渐减少,如添加有偶联剂的封框胶13,另两对边均匀涂覆未添加有设定添加剂的封框胶13,本发明实施例对此不作赘述。In addition, taking the coating of the frame sealant 13 on the surface edge of the first substrate 11 as an example, when the frame sealant is coated according to step B1, the obtained first substrate 11 coated with the corresponding frame sealant The schematic diagram of the structure can be shown in Figure 3, wherein the upper and lower sides of the first substrate 11 are evenly coated with a frame sealant 13 added with a set additive, and the content of the set additive is along the line of the sealant 13. The extension direction of the coating gradually decreases from the middle to both ends, such as the frame sealant 13 added with a coupling agent, and the other two opposite sides are uniformly coated with the frame sealant 13 without added additives, the embodiment of the present invention I won't go into details on this.
步骤B2:将所述第一基板和所述第二基板进行粘合,得到粘合后的基板,并对粘合后的基板的四周边缘处的封框胶进行相同固化条件的封框胶固化操作,得到张力满足设定条件的封框胶,其中,所述固化条件可包括固化时间和/或温度。Step B2: bonding the first substrate and the second substrate to obtain a bonded substrate, and curing the sealant at the edges of the bonded substrate with the same curing conditions operation to obtain a frame sealant whose tension meets a set condition, wherein the curing condition may include curing time and/or temperature.
也就是说,在第二种方式中,可通过在封框胶内添加添加剂,使显示面板的某两对边的封框胶内部产生张力,进而得到张力满足设定条件的封框胶。需要说明的是,该张力满足设定条件的封框胶内部产生的张力作用于粘合后的基板上时,可使得粘合后的基板的任两对边的封框胶的张力,沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加,进而使得基板弯曲,得到相应的弯曲显示面板。That is to say, in the second method, by adding additives in the frame sealant, tension can be generated inside the frame sealant on two opposite sides of the display panel, so as to obtain a frame sealant whose tension meets the set conditions. It should be noted that when the tension generated inside the sealant whose tension meets the set conditions acts on the bonded substrate, the tension of the sealant on any two opposite sides of the bonded substrate can be The extending direction of the coating of the sealant gradually decreases or increases from the middle to both ends, so that the substrate is bent, and a corresponding curved display panel is obtained.
第三种,包括以下步骤:The third method includes the following steps:
步骤C1:在所述第一基板或所述第二基板的四周涂覆相同的具备均匀胶宽结构的封框胶。Step C1: Coating the same sealant with uniform glue width around the first substrate or the second substrate.
其中,可采用常规制作工艺在所述第一基板或所述第二基板的四周涂覆相同的具备均匀胶宽结构的封框胶,本发明实施例对此不作赘述。Wherein, the same frame-sealing glue with a uniform glue width structure can be coated on the periphery of the first substrate or the second substrate using a conventional manufacturing process, which will not be described in this embodiment of the present invention.
步骤C2:对所述第一基板和所述第二基板进行粘合,得到粘合后的基板;Step C2: bonding the first substrate and the second substrate to obtain a bonded substrate;
步骤C3:对粘合后的基板的任两对边的封框胶,执行沿封框胶的涂覆的延伸方向、由中间向两端固化时间和/或温度逐渐减小的封框胶固化操作,或执行沿封框胶的涂覆的延伸方向、由中间向两端固化时间和/或温度逐渐增大的封框胶固化操作,另两对边的封框胶进行相同固化条件的封框胶固化操作,得到张力满足设定条件的封框胶。Step C3: For the sealant on any two opposite sides of the bonded substrate, execute the curing of the sealant along the extension direction of the sealant coating, from the middle to both ends, with the curing time and/or temperature gradually decreasing operation, or carry out the sealant curing operation along the extension direction of the sealant coating, from the middle to both ends, the curing time and/or temperature of the sealant gradually increases, and the sealants on the other two pairs of sides are sealed under the same curing conditions. The frame glue is cured to obtain a frame sealant whose tension meets the set conditions.
例如,如图4所示,以对粘合后的基板41的上下两对边的封框胶13,执行沿封框胶13的涂覆的延伸方向、由中间向两端固化条件逐渐增大的封框胶固化操作为例,可选的,可对粘合后的基板41的上下两对边的封框胶13利用沿封框胶13的涂覆的延伸方向、由中间向两端温度逐渐增加的加热条42进行热固化操作,对另两对边的封框胶13则按照常规工艺采用具备均匀温度的加热条进行热固化操作,从而使得所述基板41的上下两对边的封框胶13内部产生张力,张力满足设定条件的封框胶13。For example, as shown in FIG. 4 , with the sealants 13 on the upper and lower sides of the bonded substrate 41, the curing conditions gradually increase from the middle to both ends along the extension direction of the sealant 13 coating. The curing operation of the sealing glue is taken as an example. Optionally, the sealing glue 13 on the upper and lower sides of the bonded substrate 41 can be used along the extending direction of the coating of the sealing glue 13, from the middle to both ends. The gradually increasing heating strips 42 are thermally cured, and the other two opposite sides of the frame sealant 13 are thermally cured by using a heating strip with a uniform temperature according to the conventional process, so that the upper and lower two opposite sides of the substrate 41 are sealed Tension is generated inside the frame glue 13, and the frame sealant 13 whose tension meets the set conditions.
需要说明的是,在图4中,可以阴影的深浅代表加热条42的温度的高低,如,当阴影较深时,可认为其对应的温度较高,当阴影较浅时,可认为其对应的温度较低,本发明实施例对此不作赘述。It should be noted that, in FIG. 4, the depth of the shadow can represent the temperature of the heating strip 42. For example, when the shadow is darker, it can be considered that the corresponding temperature is higher; when the shadow is lighter, it can be considered that it corresponds to The temperature is relatively low, which will not be described in this embodiment of the present invention.
也就是说,在第三种方式中,可通过对粘合后的基板的任两对边的封框胶,执行沿封框胶的涂覆的延伸方向、由中间向两端固化条件逐渐减小的封框胶固化操作,或执行沿封框胶的涂覆的延伸方向、由中间向两端固化条件逐渐增大的封框胶固化操作,使得显示面板某两对边的封框胶的内部产生张力,进而得到张力满足设定条件的封框胶。需要说明的是,该张力满足设定条件的封框胶内部产生的张力作用于粘合后的基板上时,可使得基板弯曲,得到相应的弯曲显示面板。That is to say, in the third way, the sealing glue on any two opposite sides of the bonded substrate can be carried out along the extending direction of the coating of the sealing glue, and the curing conditions are gradually reduced from the middle to both ends. A small sealant curing operation, or perform a sealant curing operation in which the curing conditions gradually increase from the middle to both ends along the extension direction of the sealant coating, so that the sealant on two opposite sides of the display panel Tension is generated inside, and then the sealing glue with tension meeting the set conditions is obtained. It should be noted that when the tension generated inside the frame sealant whose tension meets the set conditions acts on the bonded substrate, the substrate can be bent to obtain a corresponding curved display panel.
需要说明的是,上述三种方式可结合使用,如,将第一种方式和第二种方式结合使用以制作张力满足设定条件的封框胶,或,将第三种方式和第二种方式结合使用以制作张力满足设定条件的封框胶等等,本发明实施例对此不作限定。It should be noted that the above three methods can be used in combination, for example, the first method and the second method can be used in combination to make a sealant whose tension meets the set conditions, or the third method and the second method can be combined. The method is used in combination to make a frame sealant whose tension meets the set conditions, etc., which is not limited in this embodiment of the present invention.
进一步地,基于同一发明构思,本发明实施例还提供了一种显示装置,所述显示装置可包括本发明实施例一中所述的显示面板。其中,所述显示装置可为电子纸、OLED(Organic Light-Emitting Diode,有机发光二极管)面板、手机、平板电脑、电视机、显示器、笔记本电脑、数码相框、导航仪等任何具备显示功能的产品或部件,本发明实施例对此不作任何限定。Further, based on the same inventive concept, an embodiment of the present invention also provides a display device, and the display device may include the display panel described in Embodiment 1 of the present invention. Wherein, the display device can be electronic paper, OLED (Organic Light-Emitting Diode, organic light-emitting diode) panel, mobile phone, tablet computer, TV, monitor, notebook computer, digital photo frame, navigator, etc. any product with display function or components, which are not limited in this embodiment of the present invention.
本发明实施例提供了一种显示面板及其制作方法、以及显示装置,由于所述显示面板的任两对边的封框胶的张力是沿封框胶的涂覆的延伸方向,由中间向两端逐渐减小或增加的,因此可使得所述显示面板具有弯曲度,相较于现有技术中采用树脂衬底或是采用贴服薄膜等方式制作的具有弯曲度的显示面板来说,本发明实施例所述显示面板的工艺流程较为简便、降低了制作成本。Embodiments of the present invention provide a display panel, a manufacturing method thereof, and a display device. Since the tension of the sealant on any two opposite sides of the display panel is along the extension direction of the sealant coating, from the middle to the The two ends are gradually reduced or increased, so that the display panel can have curvature. Compared with the display panel with curvature made of resin substrate or adhesive film in the prior art, The process flow of the display panel described in the embodiment of the present invention is relatively simple, and the manufacturing cost is reduced.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。While preferred embodiments of the invention have been described, additional changes and modifications to these embodiments can be made by those skilled in the art once the basic inventive concept is appreciated. Therefore, it is intended that the appended claims be construed to cover the preferred embodiment as well as all changes and modifications which fall within the scope of the invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies thereof, the present invention also intends to include these modifications and variations.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510163692.6ACN104730775B (en) | 2015-04-08 | 2015-04-08 | A kind of display panel and preparation method thereof and display device |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510163692.6ACN104730775B (en) | 2015-04-08 | 2015-04-08 | A kind of display panel and preparation method thereof and display device |
| Publication Number | Publication Date |
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| CN104730775Atrue CN104730775A (en) | 2015-06-24 |
| CN104730775B CN104730775B (en) | 2017-07-04 |
| Application Number | Title | Priority Date | Filing Date |
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| CN201510163692.6AExpired - Fee RelatedCN104730775B (en) | 2015-04-08 | 2015-04-08 | A kind of display panel and preparation method thereof and display device |
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| CN (1) | CN104730775B (en) |
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