A kind of leakage barriers image detector and detection methodTechnical field
The invention belongs to plastic products processing and manufacturing technical field, be specifically related to a kind of leakage barriers image detector and detection method.
Background technology
Usually need to imbed the various material such as many such as aluminium foils, fastener, Mai La, diaphragm, handware when assembling plastic product; so that mould the operation of goods next procedure; without the need to again in later process press-in one by one mould in goods; increase work efficiency; and; if be not pressed into the parts such as fastener man-hour adding, fastener etc. of providing and delivering when factory delivers often can cause the problems such as a large amount of loss of parts, causes waste.
But work of the imbedding major part of tradition assembling plastic product is by manually completing, due to the complicacy of its structure, in addition inevitably there is the work carelessness of leaking and burying in personnel under long-term work, this must carry out coherent detection to the product imbedding material with regard to determining, in order to avoid cause scrapping of whole product because of inadvertent, and manual detection length consuming time, also can there is certain flase drop or undetected drawback.
In view of above problem, be necessary to propose a kind of checkout equipment, realize the effective detection to plastic product, avoid occurring flase drop, the problem such as undetected, ensure the quality of plastic product, reduce the manual detection time, avoid occurring scrapping of product, reduce production cost, thus ensure to produce delivery availability normally.
Summary of the invention
Most of by manually completing for solving in prior art the work imbedding material and material leak-proof detection, and manual detection length consuming time, also can there is certain flase drop or undetected drawback, the invention provides a kind of leakage barriers image detector and detection method, realize the effective detection to plastic product, avoid occurring flase drop, the problem such as undetected, ensure the quality of plastic product, reduce the manual detection time, avoid occurring scrapping of product, reduce production cost, thus ensure to produce delivery availability normally.
For achieving the above object, technical scheme of the present invention is as follows:
A leakage barriers image detector, comprises support, is positioned at described internal stent for locating the posting of workpiece to be detected, and for detecting the detection system of workpiece;
Described detection system comprises signal acquisition module for obtaining workpiece appearance information, receive the electric signal of described signal acquisition module and this signal and set information carried out the processing module that contrasts and comparing result is carried out the display module that exports, and described signal acquisition module, processing module and display module are electrically connected successively.
Preferably, described signal acquisition module is the video camera being arranged at described support perimeter.
Preferably, described processing module is main control system.
Preferably, described display module comprises the display be arranged on described support.
Preferably, described display module also comprises alarm element.
Preferably, described alarm element is photoelectric alarm or buzzer siren.
A kind of leakage barriers image detection method, the leakage barriers image detector described in employing, concrete steps are as follows:
One, model workpiece is positioned over posting inner position;
Two, start detection system, the outward appearance of video camera to model workpiece is taken pictures process to be stored in by pictorial information in main control system and to take out model workpiece;
Three, workpiece for measurement is positioned over posting inner position;
Four, start detection system, the outward appearance of video camera to workpiece for measurement is taken pictures and is processed and send pictorial information to main control system;
Five, the appearance information of model workpiece and the appearance information of workpiece for measurement contrast by main control system, if workpiece for measurement is consistent with model workpiece configurations, then workpiece is qualified, OK is shown in display, if workpiece for measurement is different from model workpiece configurations, then workpiece is defective, shows NG in display, alarm element is reported to the police simultaneously, points out that Lou material level is put.
Relative to prior art, leakage barriers image detector disclosed by the invention and detection method, this detection machine comprises support, posting, and for detecting the detection system of workpiece, detection system comprises the signal acquisition module, processing module and the display module that are electrically connected successively.By adopting detection system, workpiece for measurement and model workpiece are contrasted, thus determine the qualification of workpiece for measurement, realize the effective detection to plastic product, avoid occurring flase drop, the problem such as undetected, ensure the quality of plastic product, reduce the manual detection time, avoid occurring scrapping of product, reduce production cost, thus ensure to produce delivery availability normally.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below.Apparently, the accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of a kind of leakage barriers image detector disclosed by the invention.
The title of the numeral in figure or the corresponding component representated by letter:
1, support 2, posting 3, video camera 4, display
Embodiment
Tradition assembling plastic product imbeds material work major part by manually completing, due to the complicacy of its structure, in addition inevitably there is the work carelessness of leaking and burying in personnel under long-term work, this must carry out coherent detection to the product imbedding material with regard to determining, in order to avoid cause scrapping of whole product because of inadvertent, and manual detection length consuming time, also can there is certain flase drop or undetected drawback.
For the problems and shortcomings of prior art, the invention provides a kind of leakage barriers image detector and detection method, realize the effective detection to plastic product, avoid occurring flase drop, the problem such as undetected, ensure the quality of plastic product, reduce the manual detection time, avoid occurring scrapping of product, reduce production cost, thus ensure to produce delivery availability normally.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.Obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, a leakage barriers image detector, comprises support 1, is positioned at support 1 inside for locating the posting 2 of workpiece to be detected, and for detecting the detection system of workpiece.By workpiece for measurement being fixed on the qualification being detected to judge workpiece in posting by detection system to its outward appearance.
The display module that the processing module that detection system comprises signal acquisition module for obtaining workpiece appearance information, Received signal strength acquisition module electric signal this signal and set information being carried out contrasts and being carried out by comparing result exports, signal acquisition module, processing module and display module are electrically connected successively.
Wherein, signal acquisition module is the video camera 3 being arranged at support 1 periphery, is taken pictures, and the appearance information of workpiece for measurement is flowed to processing module by the outward appearance of video camera 3 pairs of workpieces for measurement.
Processing module is main control system.Generally the appearance information of qualified workpiece is inputed in main control system, by main control system, the appearance information of workpiece for measurement and qualified model workpiece information are contrasted, thus determine that whether workpiece is qualified.
Display module comprises the display 4 be arranged on support 1.Display 4 is electrically connected with main control system, by main control system by judgment result displays out.
Display module also comprises alarm element.If workpiece is defective, alarm element is reported to the police, and points out that Lou material level is put.
Wherein, alarm element can be photoelectric alarm or buzzer siren etc., does not specifically limit.
A kind of leakage barriers image detection method, adopt leakage barriers image detector, concrete steps are as follows:
One, model workpiece is positioned over posting 2 inner position;
Two, start detection system, the outward appearance of video camera 3 pairs of model workpiece is taken pictures process to be stored in by pictorial information in main control system and to take out model workpiece;
Three, workpiece for measurement is positioned over posting 2 inner position;
Four, start detection system, the outward appearance of video camera 3 pairs of workpieces for measurement is taken pictures and is processed and send pictorial information to main control system;
Five, the appearance information of model workpiece and the appearance information of workpiece for measurement contrast by main control system, if workpiece for measurement is consistent with model workpiece configurations, then workpiece is qualified, OK is shown in display 4, if workpiece for measurement is different from model workpiece configurations, then workpiece is defective, shows NG in display 4, alarm equipment alarm, points out that Lou material level is put simultaneously.So just can detect that product buries material and whether there is carelessness easily, risk easily undetected during minimizing hand inspection.
The invention discloses a kind of leakage barriers image detector and detection method, this detection machine comprises support, posting, and for detecting the detection system of workpiece, detection system comprises the signal acquisition module, processing module and the display module that are electrically connected successively.By adopting detection system, workpiece for measurement and model workpiece are contrasted, thus determine the qualification of workpiece for measurement, realize the effective detection to plastic product, avoid occurring flase drop, the problem such as undetected, ensure the quality of plastic product, reduce the manual detection time, avoid occurring scrapping of product, reduce production cost, thus ensure to produce delivery availability normally.
Be more than the description to the embodiment of the present invention, by the above-mentioned explanation to the disclosed embodiments, professional and technical personnel in the field realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.