技术领域technical field
本发明属于道路工程施工领域，涉及一种喷涂装置及方法，具体涉及一种道路养护剂喷涂装置及方法。The invention belongs to the field of road engineering construction, and relates to a spraying device and method, in particular to a road maintenance agent spraying device and method.
背景技术Background technique
养护剂是一种喷洒或涂刷于混凝土表面，能在混凝土表面形成一层连续不透水的密闭养护薄膜的乳液或高分子溶液。养护剂喷洒在混凝土表面固化后形成一层致密的薄膜，使混凝土表面与空气隔绝，大幅度降低水分从混凝土表面蒸发损失，从而利用混凝土中自身的水分最大限度地完成水化作用，达到养护目的。养护剂可以在干旱缺水的环境下使用，无需洒水，突破了洒水养护对水的依赖，有效解决了干旱地区水泥混凝土路面无法充分养护的难题，同时也可以节约养护用水。养护剂使用时喷洒的均匀性直接影响水泥混凝土养护的有效性，但是，目前国内养护剂使用并不普遍，养护剂的喷涂基本使用人工，并没有机械化的设备，很难保证养护剂喷涂时的均匀性。The curing agent is an emulsion or polymer solution that can be sprayed or brushed on the concrete surface to form a continuous impermeable airtight curing film on the concrete surface. The curing agent is sprayed on the concrete surface and solidified to form a dense film, which isolates the concrete surface from the air and greatly reduces the evaporation loss of water from the concrete surface, so that the moisture in the concrete can be used to maximize the hydration and achieve the purpose of curing . The curing agent can be used in arid and water-deficient environments without sprinkling water, which breaks through the dependence of sprinkling maintenance on water, effectively solves the problem of insufficient maintenance of cement concrete pavements in arid areas, and can also save maintenance water. The uniformity of curing agent spraying directly affects the effectiveness of cement concrete curing. However, the use of curing agents in China is not common at present. The spraying of curing agents is basically manual, and there is no mechanized equipment. Uniformity.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的缺点，提供了一种道路养护剂喷涂装置及方法，该装置及方法可以确保养护剂喷涂的均匀性。The object of the present invention is to overcome the above-mentioned shortcomings of the prior art, and provide a road curing agent spraying device and method, which can ensure the uniformity of curing agent spraying.
为达到上述目的，本发明所述的道路用养护剂喷涂装置，其特征在于，包括养护剂压力传送部件及喷头管道移动装置；In order to achieve the above purpose, the road curing agent spraying device according to the present invention is characterized in that it includes a curing agent pressure transmission part and a nozzle pipe moving device;
所述养护剂压力传送部件包括移动车、显示屏、传送管道、加压装置、电源开关、养护剂容器、用于给养护剂容器内的养护剂施加压力的加压装置、用于调节养护剂容器输出的养护剂的流量的养护剂输出流量调节按钮、以及用于检测养护剂容器输出的养护剂的流量的流量计，显示屏、加压装置、电源开关、养护剂输出流量调节按钮均设置于养护剂容器上，流量计设于养护剂容器的养护剂出口处，养护剂容器位于移动车上；The curing agent pressure transmission part includes a mobile car, a display screen, a transmission pipeline, a pressurizing device, a power switch, a curing agent container, a pressurizing device for applying pressure to the curing agent in the curing agent container, and a pressurizing device for adjusting the curing agent. The curing agent output flow adjustment button for the flow of the curing agent output by the container, and the flow meter used to detect the flow of the curing agent output by the curing agent container, the display screen, the pressurizing device, the power switch, and the curing agent output flow adjustment button are all set On the curing agent container, the flowmeter is set at the curing agent outlet of the curing agent container, and the curing agent container is located on the mobile vehicle;
所述喷涂管道移动装置包括两个轨道、两个管道接头、养护剂喷涂管道、用于驱动养护剂喷涂管道在两个轨道上移动的驱动装置、以及用于检测养护剂喷涂管道在轨道上的移动速度的速度传感器，养护剂喷涂管道由若干管道拼接而成，各管道的底部均设有若干喷头，养护剂喷涂管道上的各喷头等间距分布，养护剂喷涂管道的两端分别通过两个管道接头与两个轨道活动连接，养护剂容器的养护剂出口通过传送管道与养护剂喷涂管道的养护剂入口相连通，速度传感器的输出端及流量计的输出端均与显示屏的输入端相连接。The spraying pipeline moving device includes two tracks, two pipeline joints, curing agent spraying pipeline, a driving device for driving the curing agent spraying pipeline to move on the two tracks, and a device for detecting that the curing agent spraying pipeline is on the track. The speed sensor of the moving speed. The curing agent spraying pipeline is spliced by several pipelines. There are several nozzles at the bottom of each pipeline. The nozzles on the curing agent spraying pipeline are equally spaced. The pipe joint is movably connected with the two rails. The curing agent outlet of the curing agent container is connected with the curing agent inlet of the curing agent spraying pipeline through the transmission pipe. The output end of the speed sensor and the output end of the flowmeter are connected with the input end of the display screen. connect.
所述两个轨道的底部均设有架设装置。The bottoms of the two tracks are provided with erection devices.
还包括圆锥形结构的挡风板，挡风板的上端固定于喷头上。It also includes a windshield with a conical structure, and the upper end of the windshield is fixed on the spray head.
所述喷头的出口处固定有可拆卸喷涂筛网。A detachable spraying screen is fixed at the outlet of the spray head.
所述养护剂容器的养护剂出口通过传送管道接头与传送管道相连通。The curing agent outlet of the curing agent container communicates with the transmission pipeline through the transmission pipeline joint.
还包括两个分别与两个轨道活动连接的管道接头，两个管道接头分别与养护剂喷涂管道的两端相连接。It also includes two pipe joints which are movably connected with the two rails respectively, and the two pipe joints are respectively connected with the two ends of the curing agent spraying pipe.
本发明所述的道路养护剂喷涂方法包括以下步骤：Road maintenance agent spraying method of the present invention comprises the following steps:
1)在施工道路的两侧架设轨道，再根据施工道路的宽度确定养护剂喷涂管道的长度，然后将养护剂喷涂管道固定在两个轨道之间；1) Set up tracks on both sides of the construction road, then determine the length of the curing agent spraying pipeline according to the width of the construction road, and then fix the curing agent spraying pipeline between the two tracks;
2)清洗养护剂容器，再将所需的养护剂搅拌均匀后装入养护剂容器中；2) Clean the curing agent container, then stir the required curing agent evenly and put it into the curing agent container;
3)打开电源开关，打开加压装置，通过加压装置使养护剂容器内的养护剂经养护剂容器上的养护剂出口输出，同时，通过养护剂输出流量调节按钮调节养护剂容器输出的养护剂的流速，养护剂容器输出的养护剂经传送管道输入到养护剂喷涂管道中，并经喷头喷洒到所需施工路面上，同时通过驱动装置驱动养护剂喷涂管道在两个轨道上运动，并驱动移动车，用户通过显示屏查看养护剂容器输出的养护剂的流速以及养护剂喷涂管道的移动速度，完成所需施工道路的施工。3) Turn on the power switch, turn on the pressurizing device, and use the pressurizing device to make the curing agent in the curing agent container output through the curing agent outlet on the curing agent container, and at the same time, adjust the output of the curing agent container through the curing agent output flow adjustment button. The flow rate of the curing agent, the curing agent output from the curing agent container is input into the curing agent spraying pipeline through the transmission pipeline, and sprayed onto the required construction road surface through the nozzle, and at the same time, the driving device drives the curing agent spraying pipeline to move on two tracks, and Drive the mobile vehicle, and the user can view the flow rate of the curing agent output from the curing agent container and the moving speed of the curing agent spraying pipeline through the display screen to complete the construction of the required construction road.
本发明具有以下有益效果：The present invention has the following beneficial effects:
本发明所述的道路养护剂喷涂装置及方法在施工过程中，由于各喷头是等间距分布的，同时可以通过显示屏实时的检测养护剂喷涂管道的移动速度以及养护剂容器输出的养护剂的流量，从而可以均匀的将养护剂喷洒到道路上，施工原理简单、操作简便、施工速度快，更有利于实现养护剂喷涂时的均匀性和有效性，并且拆卸方便，便于运输。In the construction process of the road curing agent spraying device and method according to the present invention, since the nozzles are equally spaced, the moving speed of the curing agent spraying pipeline and the output of the curing agent container can be detected in real time through the display screen. flow, so that the curing agent can be evenly sprayed on the road, the construction principle is simple, the operation is simple, the construction speed is fast, and it is more conducive to the uniformity and effectiveness of the curing agent spraying, and it is easy to disassemble and transport.
进一步，喷头上安装有挡风板，可以减少环境(如风速等)对养护剂喷涂的影响，挡风板长度可以根据养护剂喷涂管道架设的高度调节，保证挡风板存在的有效性，同时挡风板的存在也保证了养护剂喷涂的均匀性和有效性。Furthermore, a windshield is installed on the nozzle, which can reduce the influence of the environment (such as wind speed, etc.) on the curing agent spraying. The length of the windshield can be adjusted according to the height of the curing agent spraying pipeline to ensure the effectiveness of the windshield. At the same time The existence of the windshield also ensures the uniformity and effectiveness of curing agent spraying.
附图说明Description of drawings
图1为本发明的结构示意图；Fig. 1 is a structural representation of the present invention;
图2为本发明中喷头12的结构示意图。FIG. 2 is a schematic structural view of the spray head 12 in the present invention.
其中，1为传送管道、2为传送管道接头、3为加压装置、4为显示屏、5为养护剂输出流量调节按钮、6为电源开关、7为养护剂容器、8为移动车、9为养护剂喷涂管道、10为轨道、11为管道接头、12为喷头、13为挡风板、14为架设装置、15为可拆卸喷涂筛网。Among them, 1 is the transmission pipe, 2 is the joint of the transmission pipe, 3 is the pressurizing device, 4 is the display screen, 5 is the output flow adjustment button of the curing agent, 6 is the power switch, 7 is the curing agent container, 8 is the mobile car, 9 10 is a track for curing agent, 11 is a pipe joint, 12 is a nozzle, 13 is a windshield, 14 is an erection device, and 15 is a detachable spraying screen.
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细描述：The present invention is described in further detail below in conjunction with accompanying drawing:
参考图1及图2，本发明所述的道路用养护剂喷涂装置包括养护剂压力传送部件及喷头管道移动装置；所述养护剂压力传送部件包括移动车8、显示屏4、传送管道1、加压装置3、电源开关6、养护剂容器7、用于给养护剂容器7内的养护剂施加压力的加压装置3、用于调节养护剂容器7输出的养护剂的流量的养护剂输出流量调节按钮5、以及用于检测养护剂容器7输出的养护剂的流量的流量计，显示屏4、加压装置3、电源开关6、养护剂输出流量调节按钮5均设置于养护剂容器7上，流量计设于养护剂容器7的养护剂出口处，养护剂容器7位于移动车8上；所述喷涂管道移动装置包括两个轨道10、两个管道接头11、养护剂喷涂管道9、用于驱动养护剂喷涂管道9在两个轨道10上移动的驱动装置、以及用于检测养护剂喷涂管道9在轨道10上的移动速度的速度传感器，养护剂喷涂管道9由若干管道拼接而成，各管道的底部均设有若干喷头12，养护剂喷涂管道9上的各喷头12等间距分布，养护剂喷涂管道9的两端分别通过两个管道接头11与两个轨道10活动连接，养护剂容器7的养护剂出口通过传送管道1与养护剂喷涂管道9的养护剂入口相连通，速度传感器的输出端及流量计的输出端均与显示屏4的输入端相连接。With reference to Fig. 1 and Fig. 2, road curing agent spraying device described in the present invention comprises curing agent pressure transmission part and sprinkler pipe moving device; Described curing agent pressure transmission part comprises mobile car 8, display screen 4, transmission pipeline 1, Pressurizing device 3, power switch 6, curing agent container 7, pressurizing device 3 for applying pressure to the curing agent in the curing agent container 7, curing agent output for adjusting the flow rate of the curing agent output by the curing agent container 7 The flow regulating button 5 and the flow meter for detecting the flow of the curing agent output by the curing agent container 7, the display screen 4, the pressurizing device 3, the power switch 6, and the curing agent output flow adjustment button 5 are all arranged in the curing agent container 7 Above, the flow meter is located at the curing agent outlet of the curing agent container 7, and the curing agent container 7 is located on the mobile vehicle 8; the spraying pipeline moving device includes two rails 10, two pipeline joints 11, curing agent spraying pipeline 9, The driving device used to drive the curing agent spraying pipeline 9 to move on the two rails 10, and the speed sensor used to detect the moving speed of the curing agent spraying pipeline 9 on the rails 10, the curing agent spraying pipeline 9 is spliced by several pipelines , the bottom of each pipeline is provided with some nozzles 12, and each nozzle 12 on the curing agent spraying pipeline 9 is equally spaced, and the two ends of the curing agent spraying pipeline 9 are respectively connected with two rails 10 through two pipe joints 11. The curing agent outlet of the agent container 7 communicates with the curing agent inlet of the curing agent spraying pipeline 9 through the transmission pipeline 1, and the output end of the speed sensor and the output end of the flowmeter are all connected with the input end of the display screen 4.
需要说明的是，所述两个轨道10的底部均设有架设装置14。本发明还包括圆锥形结构的挡风板13，挡风板13的上端固定于喷头12上，喷头12的出口处固定有可拆卸喷涂筛网15，养护剂容器7的养护剂出口通过传送管道接头2与传送管道1相连通。本发明还包括两个分别与两个轨道10活动连接的管道接头11，两个管道接头11分别与养护剂喷涂管道9的两端相连接，养护剂喷涂管道9由若干节长度为3.75m的管道拼接而成，轨道10有若干节长度为2m的模块拼接而成，挡风板13的底部局路面的额距离为3-5m。It should be noted that, the bottoms of the two rails 10 are provided with erection devices 14 . The present invention also includes a windshield 13 with a conical structure, the upper end of the windshield 13 is fixed on the nozzle 12, the outlet of the nozzle 12 is fixed with a detachable spraying screen 15, and the curing agent outlet of the curing agent container 7 passes through the transmission pipeline The joint 2 communicates with the transmission pipeline 1 . The present invention also includes two pipe joints 11 that are movably connected to the two rails 10 respectively. The two pipe joints 11 are connected to the two ends of the curing agent spraying pipeline 9 respectively. The pipes are spliced together, the track 10 has several modules with a length of 2m spliced together, and the distance between the bottom and the road surface of the windshield 13 is 3-5m.
本发明所述的道路养护剂喷涂方法包括以下步骤：Road maintenance agent spraying method of the present invention comprises the following steps:
1)在施工道路的两侧架设轨道10，再根据施工道路的宽度确定养护剂喷涂管道9的长度，然后将养护剂喷涂管道9固定在两个轨道10之间；1) Set up rails 10 on both sides of the construction road, then determine the length of the curing agent spraying pipeline 9 according to the width of the construction road, and then fix the curing agent spraying pipeline 9 between the two rails 10;
2)清洗养护剂容器7，再将所需的养护剂搅拌均匀后装入养护剂容器7中。2) Clean the curing agent container 7, then stir the required curing agent evenly and put it into the curing agent container 7.
3)打开电源开关6，打开加压装置3，通过加压装置3使养护剂容器7内的养护剂经养护剂容器7上的养护剂出口输出，同时，通过养护剂输出流量调节按钮5调节养护剂容器7输出的养护剂的流速，养护剂容器7输出的养护剂经传送管道1输入到养护剂喷涂管道9中，并经喷头12喷洒到所需施工路面上，同时通过驱动装置驱动养护剂喷涂管道9在两个轨道10上运动，并驱动移动车8，用户通过显示屏4查看养护剂容器7输出的养护剂的流速以及养护剂喷涂管道9的移动速度，完成所需施工道路的施工。3) Turn on the power switch 6, turn on the pressurizing device 3, through the pressurizing device 3, the curing agent in the curing agent container 7 is output through the curing agent outlet on the curing agent container 7, and at the same time, adjust the output flow through the curing agent output flow adjustment button 5 The flow rate of the curing agent output by the curing agent container 7, the curing agent output by the curing agent container 7 is input into the curing agent spraying pipeline 9 through the transmission pipeline 1, and sprayed onto the required construction road surface through the nozzle 12, and the curing agent is driven by the driving device at the same time. The agent spraying pipeline 9 moves on two rails 10, and drives the mobile car 8, and the user checks the flow rate of the curing agent output by the curing agent container 7 and the moving speed of the curing agent spraying pipeline 9 through the display screen 4, and completes the construction of the required construction road. construction.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410608393.4ACN104313983B (en) | 2014-10-31 | 2014-10-31 | A kind of road maintenance agent spray equipment and method |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410608393.4ACN104313983B (en) | 2014-10-31 | 2014-10-31 | A kind of road maintenance agent spray equipment and method |
| Publication Number | Publication Date |
|---|---|
| CN104313983Atrue CN104313983A (en) | 2015-01-28 |
| CN104313983B CN104313983B (en) | 2016-06-01 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410608393.4AExpired - Fee RelatedCN104313983B (en) | 2014-10-31 | 2014-10-31 | A kind of road maintenance agent spray equipment and method |
| Country | Link |
|---|---|
| CN (1) | CN104313983B (en) |
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| CN108951388A (en)* | 2018-08-15 | 2018-12-07 | 深圳市粤通建设工程有限公司 | Road maintenance agent spray equipment |
| CN117901243A (en)* | 2024-03-02 | 2024-04-19 | 山东新港企业集团有限公司 | Plastic film sprinkler that concrete maintenance was used |
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| US4311274A (en)* | 1978-09-14 | 1982-01-19 | Neal W Harold | Mobile apparatus for spraying protective coatings |
| US5957621A (en)* | 1997-02-20 | 1999-09-28 | Clark, Jr.; Albert J. | System for applying liquid asphalt to a roadbed |
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| CN102031746A (en)* | 2010-11-26 | 2011-04-27 | 内蒙古高等级公路建设开发有限责任公司公路建设工程项目管理第四分公司 | Concrete pavement curing agent atomizing and spraying machine |
| CN203226089U (en)* | 2013-05-14 | 2013-10-09 | 临泽县睿德科技有限责任公司 | Automatic sprinkling irrigation device for greenhouse |
| CN103526666A (en)* | 2013-10-30 | 2014-01-22 | 南京道润交通科技有限公司 | Emulsified asphalt composition spraying method and equipment |
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108951388A (en)* | 2018-08-15 | 2018-12-07 | 深圳市粤通建设工程有限公司 | Road maintenance agent spray equipment |
| CN108951388B (en)* | 2018-08-15 | 2021-06-01 | 深圳市粤通建设工程有限公司 | Road maintenance agent spraying device |
| CN117901243A (en)* | 2024-03-02 | 2024-04-19 | 山东新港企业集团有限公司 | Plastic film sprinkler that concrete maintenance was used |
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| Date | Code | Title | Description |
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| CF01 | Termination of patent right due to non-payment of annual fee | Granted publication date:20160601 Termination date:20191031 | |
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