The vertical spool spooling method of steel wire deep bid and device thereofTechnical field
The present invention relates to a kind of vertical spool spooling method of steel wire deep bid and device thereof, belong to metalwork technical field of processing equipment.
Background technology
The take-up mode of draw bench is generally Horizental wire winch take-up and trunk wire rewinding machine take-up, steel wire in take-up process owing to having 90 ° of torsions with steel wire drawing direction, there is flexure stress, and steel wire coil is taken in I-beam wheel and has enough to meet the need with production procedure, increased the investment cost of I-beam wheel, be difficult for stacking and storing.This take-up mode can not meet the requirement of technique and production, and has seriously restricted safety in production.Be badly in need of the winding steel wire equipment to innovate to meet the requirement of production and application for this reason.
The present invention changes former horizontal take-up mode into vertical take-up mode, and I-beam wheel changes into removable, is guaranteeing on the basis that working accuracy and degree of automation are high, set up constant tension device, can realize accurate metering, permanent tension force take-up, has guaranteed the poker characteristic of steel wire etc.And I-beam wheel changes into removablely, finished product steel wire can be realized Soft Roll packing, stacks and stores very conveniently, has met the production of finished product Kinds of Heavy Coil steel wire.
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Summary of the invention
The object of the invention is in order to overcome the deficiencies in the prior art, a kind of vertical spool spooling method of steel wire deep bid and device thereof are provided.
The vertical spool spooling device of steel wire Kinds of Heavy Coil of the present invention, be steel wire in drawing process, steel wire is wound in the I-beam wheel of required specification, to realize the needs of the permanent tension force deep bid of steel wire take-up production process.
The vertical spool spooling device of steel wire deep bid of the present invention, it is comprised of frame, main shaft device, bus cable device, swage, removable I-beam wheel, brake equipment, motor, driving band, safety device; Main shaft device is arranged in frame, and for transferring power and fixing removable I-beam wheel, bus cable device is selected polish rod strand oscillator, by independent variable-frequency motor, is driven, and winding displacement is adjustable apart from size, and swage is fixed on strand oscillator and moves up and down on frame; Motor is fixed on the side of frame by motor base, thereby to main shaft device, drives removable I-beam wheel to rotate transmission of power by driving band; Brake equipment is housed on main shaft device, braking time <5 second, can guarantees at the appointed time the removable I-beam wheel of High Rotation Speed to be stopped; Safety device is installed in frame, guarantees that equipment steel wire fracture wound in service is less than people, electric upper employing frequency converter adds PLC and controls.
Steel wire is take-up as follows: open the door on safety device, the removable I-beam wheel installing is lifted on main shaft device and uses nut and tapered sleeve locking spool, steel wire is by the wheel of the swage on bus cable device, in I-beam wheel, being wound around 3～5 encloses rear and adjusts winding displacement apart from rear startup power supply, by I-beam wheel on driven by motor main shaft, rotate to realize take-up, because I-beam wheel is removable, can realize flexible packaging, before take-up, be provided with constant tension device, can realize the functions such as steel wire constant tension coiling and steel wire length metering simultaneously.
This equipment has startup, stops, tension adjustment, raising speed, reduction of speed, metering, the functions such as fracture of wire action, braking and air operated control, simple to operate, degree of automation is high, operate steadily, take-up speed high, can stop steel wire and in take-up process, produce 90 ° of torsion phenomenon, while can be realized the stacking of deep bid Soft Roll, winding displacement is tight, smooth, realize accurate metering, permanent tension force take-up.Guaranteed the poker characteristic of steel wire, and I-beam wheel is removable, finished product steel wire can be realized Soft Roll packing, stacks and stores very conveniently, has met the production of company's finished product deep bid steel wire.
Through this equipment, carry out take-up and batch after processing, because take-up is vertical, consistent with reel drawing direction, stopped steel wire and produce torsion phenomenon in take-up process, winding displacement is tight, smooth, stacks with deep bid Soft Roll simultaneously, save the input of stacking place and I-beam wheel, reduced cost.Realize accurate metering, the take-up of permanent tension force Kinds of Heavy Coil, has guaranteed the poker characteristic of steel wire to have improved labor efficiency, has reduced workman's labour intensity.
Accompanying drawing explanation
Fig. 1 is the structural representation of the vertical spool spooling device of steel wire deep bid of the present invention;
Fig. 2 is the left view of Fig. 1.
In figure: 1-frame, 2-main shaft device, 3-bus cable device, 4-swage, 5-removable I-beam wheel, 6-brake equipment, 7-motor, 8-driving band, 9-safety device.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail:
The vertical spool spooling device of steel wire deep bid of the present invention is pressed accompanying drawing 1,2, and it is comprised of frame 1, main shaft device 2, bus cable device 3, swage 4, removable I-beam wheel 5, brake equipment 6, motor 7, driving band 8, safety device 9; Main shaft device 2 is arranged in frame 1, be fixedly connected with removable I-beam wheel 5, swage 4 is fixed on bus cable device 3 and moves up and down on frame, and motor 7 is fixed on the side of frame 1, on main shaft device 2, be provided with brake equipment 6, safety device 9 is installed in frame 1.
Described bus cable device 3 is polish rod strand oscillator, by independent variable-frequency motor, is driven.
The vertical spool spooling of steel wire deep bid is as follows:
Open the door on safety device 9, the removable I-beam wheel 5 installing is lifted on main shaft device 2 and uses nut and tapered sleeve locking spool, steel wire is by the wheel of the swage 4 on bus cable device 3, in I-beam wheel, be wound around 3～5 and enclose rear and adjust winding displacement apart from rear startup power supply, by I-beam wheel on driven by motor main shaft, rotate to realize take-up.Because I-beam wheel is removable, can realize flexible packaging, before take-up, be provided with constant tension device simultaneously, can realize the functions such as steel wire constant tension coiling and steel wire length metering.Thereby described driving band 8 drives removable I-beam wheel 5 rotations by transmission of power to main shaft device 2.On described main shaft device 2, brake equipment 6 is housed, braking time <5 second, can guarantees that the removable I-beam wheel 5 of High Rotation Speed shuts down at the appointed time.