技术领域technical field
本发明涉及一种整箱烟叶烟碱化学值无差错传递方法,用于烟叶装箱后计算出来的平均烟碱化学值向中控系统传递,属于烟草行业生产自动化控制技术领域。The invention relates to an error-free transmission method for the nicotine chemical value of a whole box of tobacco leaves, which is used for transmitting the average nicotine chemical value calculated after the tobacco leaves are boxed to a central control system, and belongs to the technical field of production automation control in the tobacco industry.
背景技术Background technique
随着生产技术的发展、更新换代，卷烟厂为了提高卷烟的质量，使卷烟上水平，对从烟草复烤企业采购来的整箱烟叶的烟碱化学值成分含量有着较高的要求，这些烟碱化学值的信息需要从烟箱上面贴的标签中读出，如何将这些烟碱化学值信息传递到标签上，传统的方法是烟草复烤企业在实际生产中，通过对生产的烟箱内部的烟叶进行采样，并在实验室测量得出烟碱化学值数据，然后输出到打印机，打印在标签中然后贴在烟箱上面的，这种方法测出的数据不是实时的每一箱数据，且需要人工参与进行烟碱化学值的测量，明显不适应于现今的自动化生产，现今的烟草行业还没有将每一箱烟箱烟碱化学值的数据实时的传送出来并打印在烟箱上面的具体应用实例。With the development and upgrading of production technology, in order to improve the quality of cigarettes and make cigarettes up to a higher level, cigarette factories have higher requirements for the content of nicotine chemical components in whole boxes of tobacco leaves purchased from tobacco redrying enterprises. The information on the chemical value of nicotine needs to be read from the label attached to the cigarette box. The traditional method is to transfer the information on the chemical value of nicotine to the label. The tobacco leaves are sampled, and the chemical value data of nicotine is measured in the laboratory, and then output to the printer, printed on the label and then pasted on the cigarette box. The data measured by this method are not real-time data for each box. And it requires manual participation in the measurement of the chemical value of nicotine, which is obviously not suitable for today's automated production. Today's tobacco industry has not yet transmitted the data of the chemical value of nicotine in each box of cigarettes in real time and printed it on the cigarette box. Specific application examples.
若要将每一箱烟箱烟碱化学值实时的传送出来打印在标签上并贴在烟箱上面，常规的做法是将每一箱的化学值数据实时的传递给中控系统，并依此排序，在标签打印粘贴处再进行提取按次序取的接收到的化学值数据，打印出来，因标签打印粘贴处至下料口有一段距离，该距离能容下若干箱烟箱，烟箱的状态易变化，且生产中会有插箱和返箱的情况发生，该情况可视为插队，打断了中控系统接收到的化学值数据的排序次序，这样就会造成在该烟箱通过标签粘贴处的时候，会产生与实际产生的该箱化学值不匹配的情况。If you want to transmit the chemical value of nicotine in each box of cigarettes in real time, print it on the label and stick it on the box, the conventional method is to transmit the chemical value data of each box to the central control system in real time, and follow this Sorting, and then extracting the received chemical value data in order at the label printing and pasting place, and printing them out, because there is a distance from the label printing and pasting place to the feeding port, this distance can accommodate several boxes of smoke boxes, and the number of smoke boxes The state is easy to change, and there will be cases of inserting and returning boxes during production. This situation can be regarded as jumping in the queue, interrupting the sorting order of the chemical value data received by the central control system, which will cause the smoke box to pass When the label is pasted, there will be a mismatch with the actual chemical value of the box.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足，提供了一种整箱烟叶烟碱化学值无差错传递方法，通过这种方法，可以减少人工的参与，节约人工成本，同时即使在标签打印粘贴处至下料口有若干箱烟箱，存在着人工干扰，也不会出现烟箱烟碱化学值与烟箱不匹配的现象发生，不会产生差错。The purpose of the present invention is to address the deficiencies in the prior art and provide a method for transferring the chemical value of nicotine in a whole box of tobacco leaves without error. Through this method, manual participation can be reduced and labor costs can be saved. There are several boxes of smoke boxes at the feeding port, there is human interference, and there will be no mismatch between the chemical value of the smoke box and the smoke box, and no error will occur.
为实现这样的目的，本发明的技术方案中，采取将化学值与烟箱进行绑定的方法，烟箱在轨道上面行走时，会触发一系列的感应开关，通过这些感应开关将烟箱的烟碱化学值数据一步一步的随着烟箱带到标签打印处，并传给中控系统，完成化学值的传递。In order to achieve such a goal, in the technical solution of the present invention, a method of binding the chemical value to the smoke box is adopted. When the smoke box walks on the track, a series of induction switches will be triggered, and the smoke box will be controlled by these induction switches. The nicotine chemical value data is brought to the label printing place step by step along with the cigarette box, and then transmitted to the central control system to complete the transfer of the chemical value.
本发明的方法主要步骤如下：Method main steps of the present invention are as follows:
1、将每节轨道的长度设置为箱子的宽度，约为0.7-1.2米，每节轨道处都加装有一个感应开关，感应开关如光电管、接近开关等，感应开关都接入PLC控制器，每一个感应开关在PLC控制器内部都对应有一个信号位，用于判断轨道上有无烟箱，在烟箱过来经过轨道的时候，会触发感应开关，感应开关会将烟箱到达的信号传送给PLC控制器。1. Set the length of each track to the width of the box, which is about 0.7-1.2 meters. Each track is equipped with an induction switch, such as photoelectric tubes, proximity switches, etc., and the induction switches are connected to PLC control. Each sensor switch has a corresponding signal bit inside the PLC controller, which is used to judge whether there is a smoke box on the track. The signal is sent to the PLC controller.
2、下料口至烟箱暂存轨道2. Temporary storage track from the feeding port to the smoke box
在下料口处正在加注烟叶的烟箱如果满了的话，会触发一个信号，称之为箱满信号，中控系统将这个信号传输给PLC控制器，PLC控制器再将该信号传给上位机处理器，上位机处理后会给出一个化学值数据，并传送到到PLC内部的相应位置上，该位置称之为原始化学值位，当烟箱走到烟箱暂存轨道的时候，烟箱暂存轨道的节数为1节，称为第1节轨道，烟箱到达该轨道上时会触发感应开关，感应开关对应于PLC控制器内部的信号位会有一个从0变到1的过程变化，即有一个上升沿信号的产生后，PLC在收到感应开关发出的从0变到1的过程变化感应信号后将原始化学值位的数据传输到1号暂存化学值位，并将1号装箱信号位置1，PLC在收到该感应开关发出的从1变到0的过程变化感应信号，即有一个下降沿信号的产生后，将1号装箱信号位的数据传送给2号装箱信号位、1号装箱信号位置0，装箱信号位的设置是用于区分正常生产的烟箱与插箱和返箱的区别的，本专利的方法中采用的是正常生产的烟箱设置的是当装箱信号位为1，则认为这一箱是正常生产的烟箱，当装箱信号位为0，则认为是插箱或者返箱，插箱和返箱是选取正常生产出来的烟箱经处理后又人工放置在1号小车上面重新进行捆扎等一系列操作的烟箱，装箱信号位内写入的值不仅限于0和1，也可以是特定的数字符号等。If the tobacco box being filled with tobacco leaves at the feeding port is full, a signal will be triggered, which is called the box full signal. The central control system will transmit this signal to the PLC controller, and the PLC controller will then transmit the signal to the upper position. Computer processor, the upper computer will give a chemical value data after processing, and send it to the corresponding position inside the PLC, this position is called the original chemical value position, when the smoke box moves to the temporary storage track of the smoke box, The number of sections of the temporary storage track of the smoke box is 1 section, which is called the first track. When the smoke box arrives on this track, the sensor switch will be triggered. The sensor switch corresponds to the signal bit inside the PLC controller. There will be a change from 0 to 1. The process changes, that is, after a rising edge signal is generated, the PLC will transmit the data of the original chemical value bit to the No. 1 temporary storage chemical value bit after receiving the process change sensing signal from 0 to 1 sent by the sensor switch. Set the No. 1 boxing signal position to 1, and the PLC will transmit the data of the No. 1 boxing signal bit after receiving the process change sensing signal from 1 to 0 from the sensor switch, that is, a falling edge signal is generated. For No. 2 boxing signal position and No. 1 boxing signal position 0, the setting of the boxing signal bit is used to distinguish the difference between normal production smoke boxes and inserted boxes and returned boxes. The method of this patent adopts normal The smoke box produced is set so that when the packing signal bit is 1, the box is considered to be a normal production smoke box. When the packing signal bit is 0, it is considered to be an inserted box or a returned box. Inserted box and returned box are Select the smoke boxes that are normally produced and are manually placed on the No. 1 trolley to perform a series of operations such as bundling after being processed. The values written in the box packing signal bits are not limited to 0 and 1, and can also be specific numbers. symbols etc.
3、烟箱暂存轨道至1号小车3. The temporary storage track of the smoke box to the No. 1 trolley
当烟箱从暂存轨道走到1号移动小车后，1号移动小车上轨道的节数为1节，即称为第2节轨道，烟箱会触发小车上的感应开关，PLC在收到该感应开关发出的从0变到1的过程变化感应信号后将1号暂存化学值位的数据传输到2号暂存化学值位。When the smoke box walks from the temporary storage track to the No. 1 mobile car, the number of sections on the track of the No. 1 mobile car is 1, which is called the second section of the track. The smoke box will trigger the induction switch on the car. When the PLC receives the After the sensor switch sends out a process change sensing signal from 0 to 1, the data of the No. 1 temporary storage chemical value bit is transmitted to the No. 2 temporary storage chemical value bit.
4、1号小车至捆扎轨道入口4. Car No. 1 to the entrance of the binding track
因捆扎轨道不止一条，且捆扎轨道的轨道节数也不止1节，以1号捆扎轨道为例，假定该捆扎轨道上面的轨道节数为N节，入口处的轨道为第一节轨道，当2号装箱信号位为1，若1号捆扎轨道入口处的第一节轨道上面没有烟箱，感应开关由于感应不到烟箱而使感应信号位为0时，监控该感应信号位，若该信号位有从0到1的过程变化，则将2号暂存化学值位内的数据传输到3号暂存化学值位，将2号装箱信号位的数据传送给3号装箱信号位，之后将2号装箱信号位置0，就这样，通过一节一节的轨道，将化学值数据及装箱信号传到捆扎轨道的出口。Because there is more than one binding track, and the number of track sections of the binding track is also more than 1, taking No. 1 binding track as an example, assuming that the number of track sections above the binding track is N sections, and the track at the entrance is the first section of track, when The No. 2 boxing signal bit is 1. If there is no smoke box on the first section of the track at the entrance of the No. 1 binding track, and the induction switch cannot detect the smoke box and the induction signal bit is 0, monitor the induction signal bit. If The signal bit has a process change from 0 to 1, then the data in the No. 2 temporary chemical value bit is transferred to the No. 3 temporary chemical value bit, and the data of the No. 2 boxing signal bit is sent to the No. 3 boxing signal After that, the No. 2 boxing signal position is set to 0, and in this way, the chemical value data and the boxing signal are transmitted to the exit of the bundling track through the track section by section.
5、捆扎轨道出口至2号小车5. The strapping track is exported to No. 2 trolley
当烟箱从捆扎轨道出口走到2号移动小车后，会触发小车上的感应开关，PLC在收到该感应开关发出的从0变到1的过程变化感应信号后将N+2号暂存化学值位的数据传输到N+3号暂存化学值位，将N+2号装箱信号位的数据传送给N+3号装箱信号位，之后将N+2号装箱信号位置0。When the cigarette box walks from the exit of the binding track to the No. 2 mobile trolley, the sensor switch on the trolley will be triggered, and the PLC will temporarily store the number N+2 after receiving the process change sensor signal from the sensor switch. The data of the chemical value bit is transferred to the N+3 temporary storage chemical value bit, and the data of the N+2 boxing signal bit is transmitted to the N+3 boxing signal bit, and then the N+2 boxing signal bit is set to 0 .
6、2号小车至标签打印粘贴处6. Car No. 2 to the label printing and pasting place
2号小车至标签打印粘贴处的轨道节数通常情况不止1节，假定为M节，分别设定为第1至第M节，同样按照上述方法处理后，化学值数据及装箱信号分别被传到N+M+3号暂存化学值位及N+M+3号装箱信号位。The number of track sections from No. 2 trolley to the place where the label is printed and pasted is usually more than 1 section. Assuming it is section M, set it as section 1 to section M respectively. After the same processing as above, the chemical value data and packing signal are respectively Pass to No. N+M+3 temporary storage chemical value position and No. N+M+3 boxing signal position.
7、标签打印及信息读取7. Label printing and information reading
当烟箱到达第M节轨道处时，设置在轨道处的感应开关会将感应开关发出的从0变到1的过程变化感应信号传给PLC，PLC再将第N+M+3号暂存化学值位的数据和N+M+3号装箱信号位的信息发给中控系统，中控系统处理后给打印机发信息将这些数据以及箱号等生产实际所需的数据打印在标签上面，操作员再将这个标签贴在烟箱上面，若该烟箱为插箱或返箱，则需要将原来已经贴在烟箱上面的标签撕掉或将新的标签覆盖在旧的标签上面，在第M+1节轨道处设置有一个标签读取设备，该标签读取设备的安装位置取决于生产实际标签粘贴的位置，它用于读取标签上面的信息，并将该信息发送给工厂的中控系统，若工厂的中控系统读取到的装箱信号位为1，则将读取到的烟碱化学值数据进行记录，若装箱信号位为0，说明该箱位插箱或者返箱，中控系统内已经有了该烟箱的烟碱化学值数据，就不记录本次读取到的烟碱化学值数据了，只需要中控系统在内部进行相关处理就行了。通过区分这种装箱信号位的不同来判断该烟箱是不是插箱或返箱的方法，能很好的在实际中应用，并能取得良好的效果。When the smoke box reaches the track at section M, the sensor switch set at the track will transmit the process change sensor signal from 0 to 1 sent by the sensor switch to the PLC, and the PLC will temporarily store the number N+M+3 The data of the chemical value and the information of the N+M+3 packing signal are sent to the central control system. After processing, the central control system sends a message to the printer to print these data and the actual data required for production such as the box number on the label. , the operator sticks the label on the cigarette box. If the box is inserted or returned, the label that has been pasted on the box needs to be torn off or the new label should be covered on the old label. There is a label reading device at the M+1 track. The installation position of the label reading device depends on the location where the actual label is pasted. It is used to read the information on the label and send the information to the factory The central control system of the factory, if the packing signal bit read by the central control system of the factory is 1, it will record the read nicotine chemical value data, if the packing signal bit is 0, it means that the box is inserted into the box Or return to the box, the central control system already has the nicotine chemical value data of the cigar box, so the nicotine chemical value data read this time will not be recorded, and the central control system only needs to perform relevant processing internally. The method of judging whether the cigarette box is inserted into the box or returned to the box by distinguishing the difference between the boxing signal bits can be well applied in practice and can achieve good results.
8、插箱和返箱的处理8. Handling of insertion and return
插箱和返箱过来的烟箱，需放置在1号小车上面。插箱和返箱过来的烟箱会使小车上面的感应开关对应于PLC控制器内部的信号位有一个从0变到1的过程，这样会使1号暂存化学值位的数据传输到2号暂存化学值位，1号装箱信号位的数据传送给2号装箱信号位，在放置之前，由于1号装箱信号位已经被步骤3置0了，放置插箱和返箱的这个烟箱的装箱信号位就为0，这样经过2号暂存化学值位会有化学值数据，与该箱真实的烟碱化学值不匹配，一直带到标签打印处，但由于其装箱信号位为0，与其他正常生产的烟箱不一致，系统会认出该烟箱的特征，不将该箱带来的化学值与该烟箱进行匹配，从而杜绝了错误的发生，解决了问题。The cigarette boxes that have been inserted into the box and returned to the box need to be placed on the No. 1 trolley. The smoke box from the inserted box and the returned box will make the induction switch on the trolley correspond to the signal bit inside the PLC controller to change from 0 to 1, which will cause the data of the temporary chemical value bit of No. 1 to be transmitted to No. 2 Temporarily store the chemical value bit, and the data of the No. 1 packing signal bit is sent to the No. 2 packing signal bit. Before placing, because the No. 1 packing signal bit has been set to 0 by step 3, the insertion and return of the box are placed. The boxing signal bit of this cigarette box is 0, so there will be chemical value data after the temporary chemical value bit No. The signal bit of the box is 0, which is inconsistent with other normally produced smoke boxes. The system will recognize the characteristics of the smoke box and will not match the chemical value brought by the box with the smoke box, thereby preventing the occurrence of errors and solving the problem. question.
附图说明Description of drawings
图1是本发明的系统流程图。Fig. 1 is a system flow chart of the present invention.
图2是本发明的系统框图。Fig. 2 is a system block diagram of the present invention.
图3是本发明的信息处理流程图。Fig. 3 is a flowchart of information processing in the present invention.
具体实施方式detailed description
以下通过一个实例来进一步说明该方法，阐述其具体原理，取PLC内部DB块的存储地址来存储烟碱化学值数据，以M区的存储地址来存储箱满信号、感应开关信号及装箱信号，设定箱满信号位为MB0.0，原始化学值位为DB1.DBD0、1号暂存化学值位为DB1.DBD4、1号装箱信号位为MB1.1、1号感应开关信号位为MB1.2、2号暂存化学值位为DB1.DBD8、2号装箱信号位为MB2.1、2号感应开关信号位为MB2.2、N+2号暂存化学值位为DB1.DBD（4N+8）、N+2号装箱信号位为MB（N+2）.1、N+2号感应开关信号位为MB（N+2）.2、N+M+3号暂存化学值位为DB1.DBD（4N+4M+12）、N+M+3号装箱信号位为MB（N+M+3）.1、N+M+3号感应开关信号位为MB（N+M+3）.2，上述的箱满信号位、装箱信号位及感应开关信号位都是置1时为有效，分别代表箱满、正常装箱及有烟箱到达。The following is an example to further illustrate this method and explain its specific principle. The storage address of the DB block inside the PLC is used to store the nicotine chemical value data, and the storage address of the M area is used to store the box full signal, sensor switch signal and box packing signal. , set the box full signal bit to MB0.0, the original chemical value bit to DB1.DBD0, the No. 1 temporary storage chemical value bit to DB1.DBD4, the No. 1 packing signal bit to MB1.1, and the No. 1 sensor switch signal bit DB1.2, No. 2 temporarily stored chemical value bit is DB1.DBD8, No. 2 packing signal bit is MB2.1, No. 2 sensor switch signal bit is MB2.2, N+2 temporarily stored chemical value bit is DB1 .DBD (4N+8), N+2 boxing signal bit is MB (N+2). 1, N+2 sensor switch signal bit is MB (N+2). 2, N+M+3 Temporary chemical value bit is DB1.DBD (4N+4M+12), N+M+3 boxing signal bit is MB (N+M+3). 1, N+M+3 sensor switch signal bit is MB(N+M+3).2, the above-mentioned box full signal bit, box packing signal bit and induction switch signal bit are all valid when they are set to 1, respectively representing full box, normal box packing and smoke box arrival.
通过以太网，建立上位机与PLC控制器之间的通讯，以使上位机能自动实时的读取和写入PLC控制器中与该项目相关的PLC位点，保证上位机对感应开关信号位、装箱信号位及箱满信号位的读取通讯畅通。烟箱在下料口加注烟叶，在烟箱加满的时候，会触发箱满信号，箱满信号MB0.0会由0变为1，上位机读取到这种变化后，会自动的产生出一个烟箱烟碱化学值数据，并将该数据传送给DB1.DBD0，在烟箱暂存轨道上面的感应开关位MB1.2由0变为1，即捕捉到一个上升沿后，将DB1.DBD0中的数据传给DB1.DBD4，并将MB1.1置1，在感应开关位MB1.2由1变为0，即捕捉到一个下降沿后，将MB1.1的信息传送给MB2.1，之后将MB1.1置0，在1号移动小车上面的感应开关MB2.2由0变为1，即捕捉到一个上升沿后，将DB1.DBD4中的数据传给DB1.DBD8，就这样，通过一节一节的轨道传递，烟箱烟碱化学值数据和装箱信号位分别被传到DB1.DBD（4N+4M+12）、MB（N+M+3）.1，在MB（N+M+3）为1即为有效后，PLC将DB1.DBD（4N+4M+12）和MB（N+M+3）.1传给中控系统，中控系统处理后将该信息打印到标签之中，并贴在烟箱上面，当烟箱走到第M+1节轨道的时候，标签中的信息被标签读取设备读出并传到中控系统中，若读出的信息中，装箱信号位为1，则记录该烟箱的烟碱化学值数据，若装箱信号位为0，则不进行记录。Establish communication between the upper computer and the PLC controller through Ethernet, so that the upper computer can automatically read and write the PLC points related to the project in the PLC controller in real time, so as to ensure that the upper computer is sensitive to the signal position of the sensor switch, The reading communication of the box packing signal bit and the box full signal bit is smooth. The smoke box is filled with tobacco leaves at the feeding port. When the smoke box is full, the box full signal will be triggered. The box full signal MB0.0 will change from 0 to 1. After the host computer reads this change, it will automatically generate Output a cigarette case nicotine chemical value data, and send the data to DB1.DBD0, the sensor switch position MB1.2 on the temporary storage track of the cigarette case changes from 0 to 1, that is, after capturing a rising edge, the DB1 The data in .DBD0 is transmitted to DB1.DBD4, and MB1.1 is set to 1. After the induction switch bit MB1.2 changes from 1 to 0, that is, after a falling edge is captured, the information of MB1.1 is transmitted to MB2. 1. Then set MB1.1 to 0, and the sensor switch MB2.2 on the No. 1 mobile car changes from 0 to 1, that is, after capturing a rising edge, transfer the data in DB1.DBD4 to DB1.DBD8, and then In this way, the nicotine chemical value data and boxing signal bits of the cigarette box are respectively transmitted to DB1.DBD (4N+4M+12), MB (N+M+3). After MB(N+M+3) is 1, it is valid, PLC will transfer DB1.DBD(4N+4M+12) and MB(N+M+3).1 to the central control system, and the central control system will The information is printed into the label and pasted on the smoke box. When the smoke box reaches the M+1 track, the information in the label is read by the label reading device and transmitted to the central control system. In the output information, if the packing signal bit is 1, the nicotine chemical value data of the cigarette case will be recorded, and if the packing signal bit is 0, it will not be recorded.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410118512.8ACN104016102B (en) | 2014-03-27 | 2014-03-27 | FCL tobacco leaf cigarette alkali chemical score zero defect transmission method |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410118512.8ACN104016102B (en) | 2014-03-27 | 2014-03-27 | FCL tobacco leaf cigarette alkali chemical score zero defect transmission method |
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| CN104016102A CN104016102A (en) | 2014-09-03 |
| CN104016102Btrue CN104016102B (en) | 2016-08-17 |
| Application Number | Title | Priority Date | Filing Date |
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| CN201410118512.8AActiveCN104016102B (en) | 2014-03-27 | 2014-03-27 | FCL tobacco leaf cigarette alkali chemical score zero defect transmission method |
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