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CN103774869B - Container-type control room - Google Patents

Container-type control room
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CN103774869B
CN103774869BCN201410036520.8ACN201410036520ACN103774869BCN 103774869 BCN103774869 BCN 103774869BCN 201410036520 ACN201410036520 ACN 201410036520ACN 103774869 BCN103774869 BCN 103774869B
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air
room
air intake
housing
control room
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CN103774869A (en
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李光宇
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Abstract

Translated fromChinese

本发明公开了一种集装箱式控制室,包括由钢结构预制成型的壳体,所述壳体内设有空气调节系统和安全警报系统;所述壳体内通过隔断板被分隔成多个具有不同功能的且相互独立的单元格室。采用本发明的集装箱式控制室,建造周期短,消耗人力及工时少,不受季节及天气影响,可移动,可拆装,且增设了安全警报系统、空气调节系统及抗爆防火板,最大限度的保证了控制室的安全运行及控制室内的监控人员的安全及健康。

The invention discloses a container-type control room, which comprises a shell prefabricated by a steel structure, and an air conditioning system and a safety alarm system are arranged inside the shell; and mutually independent cell chambers. The container-type control room of the present invention has a short construction period, consumes less manpower and working hours, and is not affected by seasons and weather. The safe operation of the control room and the safety and health of the monitoring personnel in the control room are guaranteed to the maximum extent.

Description

Translated fromChinese
集装箱式控制室containerized control room

技术领域technical field

本发明涉及一种控制室,特别涉及一种可移动的集装箱式控制室。The invention relates to a control room, in particular to a movable container control room.

背景技术Background technique

现代工业中,在油田、炼厂、化工厂、矿山、处理站、电厂等现代化工厂内都设有中央控制室(简称中控室),中控室是现代化工厂的中枢、大脑,其内部通常设置有分布式控制系统或集散控制系统、大屏幕显示系统、网络系统等,时下较为普遍的是建造一幢由钢筋混凝土为材料的房子或楼,将各种监控及控制设备安放其中,形成该中控室从而实现对施工现场的监控。但是建盖这种钢筋混凝土的中控室周期较长,消耗工时较多,同时受季节性影响,比如水泥风干较快造成使用不便等,倘若某处错建,修改成本也较高。另外,当该处工厂迁移或是油田开采结束,建造的控制室便不再有任何用处,由于拆除难度大,多为炸毁,不仅浪费了资源又污染了环境。In modern industry, there is a central control room (referred to as the central control room) in modern factories such as oil fields, refineries, chemical plants, mines, processing stations, and power plants. The central control room is the center and brain of a modern factory. It is usually equipped with Distributed control system or distributed control system, large-screen display system, network system, etc. Nowadays, it is more common to build a house or building made of reinforced concrete, and place various monitoring and control equipment in it to form the central control room. In order to realize the monitoring of the construction site. However, the construction period of this reinforced concrete central control room is long and consumes more man-hours. At the same time, it is affected by seasonal effects, such as cement air-drying faster and causing inconvenience in use. In addition, when the factory is relocated or the oilfield exploitation is over, the control room built is no longer useful. Because it is difficult to dismantle, most of them are blown up, which not only wastes resources but also pollutes the environment.

对于一些高危的施工现场,若要保证监控的质量及实时度,控制室不宜距离施工现场较远,且需要有监控人员,那么无论是控制室还是监控人员就会面临爆炸和毒气腐蚀等威胁,所以发明一种可移动、可拆装又防爆,安全系数高的中控室是极其必要的。For some high-risk construction sites, if the quality and real-time monitoring is to be ensured, the control room should not be far away from the construction site, and monitoring personnel are required. Then both the control room and the monitoring personnel will face threats such as explosion and poisonous gas corrosion. Therefore, it is extremely necessary to invent a central control room that is movable, detachable, explosion-proof, and has a high safety factor.

发明内容Contents of the invention

本发明所要解决的问题是,提供一种可移动、可拆装又安全系数高的集装箱式控制室。The problem to be solved by the present invention is to provide a container-type control room that is movable, detachable and has a high safety factor.

为了解决上述问题,本发明提供一种集装箱式控制室,包括由钢结构预制成型的壳体,所述壳体内设有空气调节系统和安全警报系统;所述壳体内通过隔断板被分隔成多个具有不同功能的且相互独立的单元格室。In order to solve the above problems, the present invention provides a container-type control room, which includes a shell prefabricated by steel structure, and the air conditioning system and safety alarm system are arranged in the shell; the inside of the shell is divided into multiple There are two independent cells with different functions.

作为优选,所述空气调节系统包括用于换气的进气风机与排气风机,还包括用于控制所述壳体内温湿度的空调,所述空调设有出气管道和吸气管道,所述进气风机包括进气机体、设于所述进气机体内的进气风扇和一端与所述进气风扇连通的进气风道,所述排气风机包括排气机体、设于所述排气机体内的排气风扇和一端与所述排气风扇连通的排气风道,所述进气风道的另一端与所述出气管道连通,所述排气风道的另一端与所述吸气管道连通,所述排气风扇与进气风扇位于所述壳体的侧壁上并与外界连通,所述进气风机的进气量大于所述排气风机的排气量。Preferably, the air conditioning system includes an intake fan and an exhaust fan for ventilation, and an air conditioner for controlling the temperature and humidity inside the housing, the air conditioner is provided with an air outlet duct and an air intake duct, the The air intake fan includes an air intake body, an air intake fan disposed in the air intake body, and an air intake duct with one end communicating with the air intake fan; The exhaust fan in the air body and the exhaust air channel with one end communicated with the exhaust fan, the other end of the air intake channel communicated with the air outlet duct, the other end of the exhaust air channel communicated with the The suction pipe communicates, the exhaust fan and the intake fan are located on the side wall of the housing and communicate with the outside world, and the intake volume of the intake fan is greater than the exhaust volume of the exhaust fan.

作为优选,所述安全警报系统包括安装于进气风道的进气口上的用于对进入的气体进行检测并发出检测信号的气体检测装置和用于接收、判断所述检测信号并发出警报的报警装置,所述报警装置发出警报后,所述空气调节系统自动切断电源。Preferably, the safety alarm system includes a gas detection device installed on the air inlet of the air intake duct for detecting the incoming gas and sending out a detection signal, and a gas detection device for receiving and judging the detection signal and sending out an alarm. An alarm device, after the alarm device sends out an alarm, the air conditioning system automatically cuts off the power supply.

作为优选,所述壳体由侧壁、顶壁和底壁围成,所述侧壁、顶壁和底壁均由外钢板、内钢板和填充在所述外钢板和内钢板之间的保温层构成,所述侧壁与顶壁连接处设置有上圈梁,所述侧壁和底壁连接处设置有下圈梁,所述上圈梁和下圈梁之间设有多根位于所述侧壁内的用于支撑与连接所述顶壁和底壁的纵梁,所述侧壁内还设有位于相邻两根所述纵梁之间的用于固定所述外钢板与内钢板的连接件,所述顶壁内设有多根两端分别与所述上圈梁连接的上支架梁,所述底壁内设有多根两端分别与所述下圈梁连接的下支架梁,所述顶壁内位于所述上支架梁之间以及所述底壁内位于所述下支架梁之间均设有多个所述连接件。As a preference, the housing is surrounded by side walls, top walls and bottom walls, and the side walls, top walls and bottom walls are all made of outer steel plates, inner steel plates and thermal insulation filled between the outer steel plates and inner steel plates. The upper ring beam is arranged at the junction of the side wall and the top wall, and the lower ring beam is arranged at the junction of the side wall and the bottom wall. Between the upper ring beam and the lower ring beam, there are multiple The longitudinal beams used to support and connect the top wall and the bottom wall in the side wall are also provided in the side wall between two adjacent longitudinal beams for fixing the outer steel plate and the inner The connecting piece of the steel plate, the top wall is provided with a plurality of upper bracket beams whose two ends are respectively connected with the upper ring beam, and the bottom wall is provided with a plurality of lower bracket beams whose two ends are respectively connected with the lower ring beam. For the support beams, a plurality of connecting pieces are provided between the upper support beams in the top wall and between the lower support beams in the bottom wall.

作为优选,所述单元格室至少包括一个监控室、一个设备室和一个配电室,所述监控室与设备室的其中一个所述侧壁上均开设有门,所述壳体上至少与所述门相背的侧壁的外钢板外侧铺设有防火抗爆板;所述壳体的侧壁上还开设有用于安装进气风扇与排气风扇使其和外界连通的安装孔,所述安装孔上设有抗爆风阀。Preferably, the unit room at least includes a monitoring room, an equipment room and a power distribution room, a door is opened on one of the side walls of the monitoring room and the equipment room, and the housing is at least connected to The outside of the outer steel plate on the opposite side wall of the door is laid with a fireproof and anti-explosion plate; the side wall of the housing is also provided with an installation hole for installing an intake fan and an exhaust fan to communicate with the outside world. An anti-explosion damper is provided on the mounting hole.

作为优选,所述外钢板的厚度至少为3mm,所述保温层的厚度至少为20mm,所述纵梁、上圈梁、下圈梁均为工字梁,所述连接件为槽钢。Preferably, the thickness of the outer steel plate is at least 3mm, the thickness of the insulation layer is at least 20mm, the longitudinal beam, the upper ring beam, and the lower ring beam are all I-beams, and the connecting parts are channel steel.

作为优选,所述顶壁的下方设有吊顶,底壁的上方设有底板,所述吊顶与顶壁之间通过多个连接杆形成一容置所述出气管道、吸气管道、进气风道及排气风道的空间,所述设备室与监控室的所述吊顶上设有多个用于换气的换气口,所述吸气管道与出气管道上设有与所述换气口一一对应的支管;所述监控室、设备室内的设备的上端通过固定柱与所述吊顶可拆卸式连接。Preferably, a suspended ceiling is provided below the top wall, and a bottom plate is provided above the bottom wall, and a plurality of connecting rods are formed between the suspended ceiling and the top wall to accommodate the air outlet duct, the suction duct, and the air intake. The air duct and exhaust air duct, the ceiling of the equipment room and the monitoring room are provided with a plurality of air exchange ports for air exchange, and the air intake duct and the air outlet duct are provided with the air exchange ports. The branch pipes corresponding to the ports one by one; the upper ends of the equipment in the monitoring room and the equipment room are detachably connected to the suspended ceiling through fixing columns.

作为优选,所述壳体的所述底壁上固定设有支撑装置,所述支撑装置包括底板支架和多个用于支撑监控室、设备室和配电室内各设备的设备支架,所述底板上开设有与所述设备支架对应的用于固定设备的连接口;所述吊顶与底板之间垂直设有所述隔断板。As a preference, a support device is fixed on the bottom wall of the housing, and the support device includes a bottom plate support and a plurality of equipment supports for supporting the equipment in the monitoring room, the equipment room and the power distribution room, and the bottom plate A connection port for fixing equipment corresponding to the equipment bracket is opened on the top; the partition board is vertically provided between the suspended ceiling and the bottom plate.

作为优选,所述底壁与底板之间设置有多个用于容置连通各单元格室的线缆的线槽,所述壳体的侧壁上开设有使所述线缆与外部线缆连通的接线口,所述接线口上设置有连接外部线缆的电缆密封模块,所述电缆密封模块由防火抗爆材料制成。Preferably, a plurality of wire grooves for accommodating cables communicating with each cell chamber are provided between the bottom wall and the bottom plate, and a groove is opened on the side wall of the housing to connect the cables with the external cables. A connected connection port is provided with a cable sealing module for connecting external cables, and the cable sealing module is made of fireproof and explosion-resistant materials.

作为优选,所述壳体上设有用于起吊的钩接部,所述壳体的底壁向外延伸形成用于存放室外设备的支撑部。Preferably, the casing is provided with a hooking portion for lifting, and the bottom wall of the casing extends outward to form a support portion for storing outdoor equipment.

本发明的集装箱式控制室的有益效果在于,采用本发明的集装箱式控制室,建造周期短,消耗人力及工时少,不受季节及天气影响,可移动,可拆装,且增设了安全警报系统、空气调节系统及抗爆防火板,最大限度的保证了控制室的安全运行及控制室内的监控人员的安全及健康。The beneficial effect of the container-type control room of the present invention is that the container-type control room of the present invention has a short construction period, consumes less manpower and man-hours, is not affected by seasons and weather, can be moved and disassembled, and has additional safety alarms System, air-conditioning system and anti-explosion fire-proof panels ensure the safe operation of the control room and the safety and health of the monitoring personnel in the control room to the greatest extent.

附图说明Description of drawings

图1为本发明的一实施例的结构分解图(仅示出部分结构,另外,为清楚地示出顶壁、底壁及侧壁内的结构,均将顶壁、底壁及侧壁的各部件独立示出)。Fig. 1 is an exploded view of the structure of an embodiment of the present invention (only part of the structure is shown, in addition, in order to clearly show the structure in the top wall, bottom wall and side wall, all the top wall, bottom wall and side wall Each part is shown independently).

图2为本发明的一实施例的结构透视图(仅示出部分结构)。Fig. 2 is a structural perspective view of an embodiment of the present invention (only showing part of the structure).

图3为本发明的一实施例的俯视图。Fig. 3 is a top view of an embodiment of the present invention.

图4为图3的A-A向剖视图。Fig. 4 is a sectional view taken along line A-A of Fig. 3 .

图5为图3的D-D向剖视图。Fig. 5 is a sectional view taken along line D-D of Fig. 3 .

图6为本发明的一实施例的空调室内机、排气风道、进气风道、吸气管道及出气管道连接后的结构示意图。Fig. 6 is a structural diagram of an air-conditioning indoor unit, an exhaust duct, an air intake duct, an air suction duct and an air outlet duct after being connected according to an embodiment of the present invention.

附图标记:Reference signs:

1-壳体;2-隔断板;3-上圈梁;4-下圈梁;5-纵梁;6-上支架梁;7-横梁;8-下支架梁;9-外钢板;10-内钢板;11-保温层;12-支撑部;13-连接件;14-底板;15-连接杆;16-吊顶;17-监控室;18-设备室;19-配电室;20-抗爆防火板;21-设备支架;22-底板支架;23-网格板;24-固定柱;25-进气机体;26-排气机体;27-室外机;28-室内机;29-进气风道;30-排气风道;31-出气管道;32-吸气管道;33-支管;34-设备;35-顶壁;36-底壁;37-侧壁。1-shell; 2-partition plate; 3-upper ring beam; 4-lower ring beam; 5-longitudinal beam; 6-upper support beam; 7-beam; 8-lower support beam; 9-outer steel plate; 10- Inner steel plate; 11-insulation layer; 12-support part; 13-connector; 14-bottom plate; 15-connecting rod; 16-ceiling; 17-monitoring room; 18-equipment room; 19-power distribution room; 20-anti Explosion fireproof board; 21-equipment support; 22-bottom plate support; 23-grid plate; 24-fixed column; 25-intake body; 26-exhaust body; 27-outdoor unit; Air duct; 30-exhaust duct; 31-outlet duct; 32-suction duct; 33-branch; 34-equipment; 35-top wall; 36-bottom wall; 37-side wall.

具体实施方式detailed description

以下结合附图对本发明的进行详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings.

本发明的集装箱式控制室,包括由钢结构预制成型的壳体1,壳体1的内部通过隔断板2被分隔成多个具有不同功能的且相互独立的单元格室,且该壳体1内还设有空气调节系统和安全警报系统。The container-type control room of the present invention includes a shell 1 prefabricated by a steel structure, and the interior of the shell 1 is divided into a plurality of independent unit cells with different functions by a partition plate 2, and the shell 1 There is also an air conditioning system and a security alarm system.

壳体1的外形结构可以根据实际需要设置为任何形状(如规则的或不规则的以及单层或多层的等等)。如图1、图3和图5所示,本实施例中该壳体1为长方体状,其具体包括顶壁、底壁和四个侧壁,位于顶壁与侧壁连接处设有上圈梁3,位于底壁与侧壁连接处设有下圈梁4,该上圈梁3和下圈梁4均呈矩形,位于上圈梁3和下圈梁4之间还设有多根两端分别与上圈梁3、下圈梁4焊接的起支撑作用的纵梁5,该纵梁5优选为工字梁。进一步地,上圈梁3和下圈梁4均包括沿壳体1长度方向的两根平行的横梁7。由于横梁7通常较长,易发生变形,为避免其变形,本实施例中,上圈梁3的两个平行的横梁7间设有多根上支架梁6,下圈梁4的两个平行的横梁7间设有多根下支架梁8。The outer structure of the housing 1 can be set in any shape (such as regular or irregular, single-layer or multi-layer, etc.) according to actual needs. As shown in Figure 1, Figure 3 and Figure 5, the housing 1 in this embodiment is in the shape of a cuboid, which specifically includes a top wall, a bottom wall and four side walls, and an upper ring is arranged at the connection between the top wall and the side walls The beam 3 is located at the junction of the bottom wall and the side wall and is provided with a lower ring beam 4. Both the upper ring beam 3 and the lower ring beam 4 are rectangular, and a plurality of two beams are arranged between the upper ring beam 3 and the lower ring beam 4. The supporting longitudinal beam 5 is welded with the upper ring beam 3 and the lower ring beam 4 at the ends respectively, and the longitudinal beam 5 is preferably an I-beam. Further, both the upper ring beam 3 and the lower ring beam 4 include two parallel beams 7 along the length direction of the casing 1 . Since the crossbeam 7 is usually long and prone to deformation, in order to avoid its deformation, in this embodiment, a plurality of upper support beams 6 are arranged between the two parallel crossbeams 7 of the upper ring beam 3, and two parallel crossbeams 6 of the lower ring beam 4 A plurality of lower support beams 8 are provided between the beams 7 .

壳体1的顶壁35、底壁36以及四个侧壁37均由外钢板9、内钢板10和位于外钢板9与内钢板10之间的保温层11组成。保温层11可以保证壳体1内温度稳定,该保温层11可通过发泡形成。其中纵梁5位于侧壁37的保温层11中,上支架梁6位于顶壁35的保温层11中,下支架梁8位于底壁36的保温层11中。优选地,顶壁35中部可向上拱起,形成一定角度,避免雨水或雪水的积存。另外,运输时为方便起吊壳体1,可在壳体1上设置多个钩接部(图中未示出),壳体1底壁36也可向外沿长度方向延伸一段形成用于存放室外设备的支撑部12。The top wall 35 , bottom wall 36 and four side walls 37 of the shell 1 are all composed of the outer steel plate 9 , the inner steel plate 10 and the insulation layer 11 between the outer steel plate 9 and the inner steel plate 10 . The thermal insulation layer 11 can ensure the temperature stability in the casing 1, and the thermal insulation layer 11 can be formed by foaming. The longitudinal beam 5 is located in the insulation layer 11 of the side wall 37 , the upper support beam 6 is located in the insulation layer 11 of the top wall 35 , and the lower support beam 8 is located in the insulation layer 11 of the bottom wall 36 . Preferably, the middle part of the top wall 35 can be arched upwards to form a certain angle to avoid accumulation of rainwater or snowwater. In addition, in order to facilitate the lifting of the housing 1 during transportation, multiple hooks (not shown in the figure) can be provided on the housing 1, and the bottom wall 36 of the housing 1 can also be extended outward along the length direction to form a The support part 12 of the outdoor equipment.

如图4所示,由于壳体1体积较大,为防止外钢板9与内钢板10因面积过大而导致的局部变形,在保温层11中并位于相邻的两个纵梁5间、相邻两个上支架梁6间以及相邻的两个下支架梁8间均设有用于固定连接外钢板9和内钢板10的连接件13,该连接件13可为槽钢,也可为角钢。As shown in Figure 4, due to the large volume of the shell 1, in order to prevent the local deformation caused by the excessive area of the outer steel plate 9 and the inner steel plate 10, in the insulation layer 11 and between two adjacent longitudinal beams 5, Two adjacent upper support beams 6 and two adjacent lower support beams 8 are provided with a connecting piece 13 for fixedly connecting the outer steel plate 9 and the inner steel plate 10. The connecting piece 13 can be a channel steel or a angle iron.

将壳体1预制成钢结构,相比于现有技术中由钢筋混凝土制成的壳体,其更加稳固,而且防爆强度高,选材时可根据控制室所处环境的爆炸危险度对钢板的厚度进行挑选或订制,根据最低抗爆标准,该外钢板9的厚度须至少为3mm。另外,保温层11也可根据不同季节,不同环境对其厚度进行设定,但至少不应低于20mm的厚度。The shell 1 is prefabricated into a steel structure. Compared with the shell made of reinforced concrete in the prior art, it is more stable and has high explosion-proof strength. When selecting materials, the steel plate can be selected according to the explosion risk of the environment where the control room is located. According to the minimum anti-knock standard, the thickness of the outer steel plate 9 must be at least 3mm. In addition, the thickness of the insulation layer 11 can also be set according to different seasons and environments, but at least the thickness should not be lower than 20mm.

本实施例中,壳体1内位于底壁37上方设有底板14,位于顶壁35下方设有通过连接杆15固定连接的吊顶16,位于吊顶16与底板14之间设有两个隔断板2,将壳体1分隔成三个独立的单元格室,分别为监控室17、设备室18和配电室19,当然还可以隔出更多的单元格室,用于不同的功能需要,壳体1的形状及大小也均可以改变,如L型、楼体型的壳体等,视实际情况而定。其中监控室17和设备室18的其中一个侧壁37上开设有门(图中未示出),该门的设置方向应为远离危险源的一侧,而与该门相背离的侧壁37,即朝向危险源的一侧的侧壁37的外钢板9外侧铺设有抗爆防火板20,该抗爆防火板20通过螺栓可拆卸式的固定在外钢板9上,当然,如果环境需要,壳体1表面均可设置该抗爆防火板20。本实施例中,位于监控室17内还设有一前室(图中未示出),该前室通过隔断板2沿壳体1长度方向隔出并设有小开门。由于监控室17常出入的人员较多,致使外部气体极易进入监控室内影响其内部的温湿度,设置该前室可大大降低监控室内部气体与外部气体的交换,保证了监控室17内的温湿度及气压的平稳,避免较大波动。In this embodiment, a base plate 14 is provided above the bottom wall 37 in the housing 1, a suspended ceiling 16 fixedly connected by a connecting rod 15 is provided below the top wall 35, and two partition panels are provided between the suspended ceiling 16 and the base plate 14. 2. Divide the shell 1 into three independent cell rooms, which are the monitoring room 17, the equipment room 18 and the power distribution room 19. Of course, more cell rooms can be separated for different functional needs. The shape and size of the housing 1 can also be changed, such as L-shaped, building-shaped housings, etc., depending on the actual situation. One of the side walls 37 of the monitoring room 17 and the equipment room 18 is provided with a door (not shown in the figure). , that is, the outer steel plate 9 of the side wall 37 facing the danger source is laid with an anti-explosion and fire-proof board 20, and the anti-explosion and fire-proof board 20 is detachably fixed on the outer steel plate 9 by bolts. Of course, if the environment requires, the shell The anti-explosion and fireproof board 20 can be arranged on the surface of the body 1. In this embodiment, a front room (not shown in the figure) is located in the monitoring room 17, and the front room is separated along the length direction of the housing 1 by the partition plate 2 and has a small opening door. Since the monitoring room 17 is often visited by many people, external air can easily enter the monitoring room and affect the temperature and humidity inside it. The temperature, humidity and air pressure are stable and avoid large fluctuations.

进一步地,底壁36上固定设置有支撑装置,该支撑装置包括设备支架21和底板支架22,该设备支架21一端与壳体1的底壁37固定连接,一端与监控室17、设备室18以及配电室19内各设备通过螺栓固定连接。该底板支架22铺设在底壁37与底板14之间,其一端与壳体1底壁37固定连接,另一端与底板14固定连接。其中,底板支架22可设置一层也可设置两层,位于下层的底板支架22可增设高度可调节功能,使灵活调节底板与底壁间高度。也可如本实施例中,继续结合图1所示,底板支架22与底板14之间增设一网格板23,使底板支架22与底板14间受力面积增大从而增强牢固度。底板14上位于设备支架21对应处均设有用于连接各设备的连接口(图中未示出),或者位于设备支架21上方不铺设底板。为更好地固定设备34,使其在运输时,尤其是在水路运输时位置不发生偏移,在吊顶16上设置多个固定柱24,该固定柱24由固定杆和与固定杆一端固定连接的球头环构成,该固定杆的自由端固定在吊顶16上,球头环可拆卸式的固定在设备34顶端。Further, a support device is fixedly arranged on the bottom wall 36, and the support device includes an equipment support 21 and a floor support 22. One end of the equipment support 21 is fixedly connected to the bottom wall 37 of the housing 1, and one end is connected to the monitoring room 17 and the equipment room 18. And each equipment in the power distribution room 19 is fixedly connected by bolts. The bottom plate support 22 is laid between the bottom wall 37 and the bottom plate 14 , one end thereof is fixedly connected to the bottom wall 37 of the casing 1 , and the other end is fixedly connected to the bottom plate 14 . Wherein, the base plate support 22 can be provided with one layer or two layers, and the base plate support 22 located at the lower floor can be provided with a height-adjustable function, so that the height between the base plate and the bottom wall can be flexibly adjusted. It is also possible to add a grid plate 23 between the base frame 22 and the base plate 14 as shown in FIG. 1 in this embodiment, so as to increase the force-bearing area between the base frame 22 and the base plate 14 to enhance firmness. Connection ports (not shown in the figure) for connecting various devices are provided on the bottom plate 14 corresponding to the equipment bracket 21 , or no bottom plate is laid above the equipment bracket 21 . In order to better fix the equipment 34 so that its position does not shift when it is transported, especially when it is transported by water, a plurality of fixed columns 24 are arranged on the suspended ceiling 16, and the fixed columns 24 are fixed by a fixed rod and one end of the fixed rod. The connected ball ring is formed, the free end of the fixed rod is fixed on the ceiling 16, and the ball ring is detachably fixed on the top of the equipment 34.

位于底板14与底壁36间,还设有多个内部容置连通各单元格室的线缆的线槽(图中未示出),且位于壳体1的侧壁37上开设有使位于壳体1内部的线缆与外界的线缆连通的接线口(图中未示出),该接线口上封置有电缆密封模块(图中未示出),用于引入外界线缆,该电缆密封模块上设有与电缆一一对应的连接端口,且其整体优选为抗爆防火材料制成。Located between the bottom plate 14 and the bottom wall 36, there are also a plurality of wire grooves (not shown in the figure) for accommodating the cables connected to each unit room, and a groove is opened on the side wall 37 of the housing 1 so that the The connection port (not shown in the figure) through which the cables inside the housing 1 communicate with the external cables. A cable sealing module (not shown in the figure) is sealed on the connection port for introducing external cables. The sealing module is provided with connection ports corresponding to the cables one by one, and the whole is preferably made of anti-explosion and fireproof materials.

本发明中的集装箱式控制室内部特别设置有空气调节系统和安全警报系统,可有效保证位于该控制室内的工作人员远离毒气威胁,时时处于一个安全、舒适的办公环境中。The container-type control room in the present invention is specially equipped with an air conditioning system and a safety alarm system, which can effectively ensure that the staff in the control room stay away from the threat of poisonous gas and are always in a safe and comfortable office environment.

具体地,如图2、图3和图6所示,该空气调节系统包括用于换气的进气风机、排气风机以及用于控制壳体内温湿度的工业级的空调。该空调包括安放于壳体1的支撑部12上的室外机27和连有出气管道31和吸气管道32的室内机28,当然也可采用一体机,如中央空调,具体可通过连接三通管道实现吸气与放气功能。该进气风机包括进气机体25、设于进气机体25内的进气风扇和一端与进气风扇连通的进气风道29。该排气风机包括排气机体26、设于排气机体26内的排气风扇和一端与排气风扇连通的排气风道30,其中进气风道29的另一端与空调的出气管道31连通,排气风道30的另一端与空调的吸气管道32连通,而排气风扇与进气风扇均设置于壳体1的侧壁37上并与外界连通,为保证壳体1内的压力为正压力,进气风机的进气量须大于排气风机的排气量。另外,为防止进气风机吸入的气体与排气风机排出的气体循环,进气风机与排气风机的安设位置间最好设置较大的间隔。Specifically, as shown in FIG. 2 , FIG. 3 and FIG. 6 , the air conditioning system includes an intake fan for ventilation, an exhaust fan, and an industrial-grade air conditioner for controlling the temperature and humidity inside the housing. The air conditioner includes an outdoor unit 27 placed on the support portion 12 of the housing 1 and an indoor unit 28 connected with an air outlet duct 31 and an air intake duct 32. Of course, an integrated unit can also be used, such as a central air conditioner. The pipeline realizes the air suction and air discharge functions. The air intake fan includes an air intake body 25, an air intake fan disposed in the air intake body 25, and an air intake duct 29 with one end communicating with the air intake fan. The exhaust fan includes an exhaust body 26, an exhaust fan located in the exhaust body 26, and an exhaust air duct 30 communicated with the exhaust fan at one end, wherein the other end of the air intake duct 29 is connected to the air outlet duct 31 of the air conditioner. The other end of the exhaust duct 30 communicates with the air intake duct 32 of the air conditioner, and the exhaust fan and the intake fan are both arranged on the side wall 37 of the housing 1 and communicate with the outside world, in order to ensure the air intake in the housing 1 The pressure is positive pressure, and the air intake volume of the intake fan must be greater than the exhaust volume of the exhaust fan. In addition, in order to prevent the gas inhaled by the intake fan from circulating with the gas discharged by the exhaust fan, it is better to set a larger distance between the installation positions of the intake fan and the exhaust fan.

本实施例中,进气风扇与排气风扇设于配电室的垂直壳体1长度方向的侧壁37上,且该侧壁37上开设的用于安装进气风扇和排气风扇的安装孔上均设置有防爆风阀(图中未示出)。空调的室内机28固定装在壳体1内位于设备室18与配电室19连接处的顶壁35上,其两端分别连接均向监控室17方向延伸的吸气管道32与出气管道31,进气风道29与排气风道30穿过位于配电室19上方由吊顶16与顶壁35形成的空间分别与出气管道31和吸气管道32连通。为使换气效果突出,监控室17与设备室18内的吊顶16上开设有多个换气口,吸气管道32与出气管道31上与各换气口对应处均设有支管33,即每个换气口上方均对应有出气或吸气的支管33,使换气更为彻底。In this embodiment, the intake fan and the exhaust fan are arranged on the side wall 37 of the vertical housing 1 length direction of the power distribution room, and the side wall 37 is provided with an installation for installing the intake fan and the exhaust fan. Explosion-proof air valves (not shown in the figure) are arranged on the holes. The indoor unit 28 of the air conditioner is fixedly mounted on the top wall 35 of the connection between the equipment room 18 and the power distribution room 19 in the housing 1, and its two ends are respectively connected to an air suction pipe 32 and an air outlet pipe 31 extending toward the monitoring room 17. The air intake duct 29 and the exhaust duct 30 communicate with the air outlet duct 31 and the air intake duct 32 respectively through the space formed by the ceiling 16 and the top wall 35 above the power distribution room 19 . In order to make the ventilation effect stand out, a plurality of ventilation openings are provided on the ceiling 16 in the monitoring room 17 and the equipment room 18, and branch pipes 33 are provided on the suction pipe 32 and the air outlet pipe 31 corresponding to each ventilation opening, that is, The branch pipe 33 of air outlet or suction is correspondingly arranged above each air exchange port, so that the air exchange is more thorough.

进一步地,所述的安全警报系统包括安装于进气风道29的进气口上用于对进入的气体进行检测并发出检测信号的气体检测装置和用于接收、判断所述检测信号并发出警报的报警装置(图中未示出),当所述的报警装置发出警报后,空气调节系统自动切断电源。Further, the safety alarm system includes a gas detection device installed on the air inlet of the air intake duct 29 for detecting the incoming gas and sending out a detection signal, and a gas detection device for receiving and judging the detection signal and sending out an alarm. An alarm device (not shown in the figure), when the alarm device sends out an alarm, the air conditioning system automatically cuts off the power supply.

当本发明的集装箱式控制室投入于化工厂等涉及高密度有害气体的工厂进行使用时,可于放置点增设一水泥支架(图中未示出),使壳体与地面隔离一定高度,防止有害气体进入壳体内造成安全隐患。When the container-type control room of the present invention is put into use in factories involving high-density harmful gases such as chemical plants, a cement support (not shown in the figure) can be added at the placement point to isolate the shell from the ground by a certain height to prevent Harmful gas enters the housing and causes potential safety hazards.

以上实施例仅为本发明的示例性实施例,不用于限制本发明,本发明的保护范围由权利要求书限定。本领域技术人员可以在本发明的实质和保护范围内,对本发明做出各种修改或等同替换,这种修改或等同替换也应视为落在本发明的保护范围内。The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the protection scope of the present invention is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements to the present invention within the spirit and protection scope of the present invention, and such modifications or equivalent replacements should also be deemed to fall within the protection scope of the present invention.

Claims (9)

Translated fromChinese
1.一种集装箱式控制室,其特征在于,包括由钢结构预制成型的壳体,所述壳体内设有空气调节系统和安全警报系统;所述壳体内通过隔断板被分隔成多个具有不同功能的且相互独立的单元格室;所述空气调节系统包括用于换气的进气风机与排气风机,还包括用于控制所述壳体内温湿度的空调,所述空调设有出气管道和吸气管道,所述进气风机包括进气机体、设于所述进气机体内的进气风扇和一端与所述进气风扇连通的进气风道;所述安全警报系统包括安装于进气风道的进气口上的用于对进入的气体进行检测并发出检测信号的气体检测装置和用于接收、判断所述检测信号并发出警报的报警装置,所述报警装置发出警报后,所述空气调节系统自动切断电源。1. A container-type control room, characterized in that it comprises a prefabricated housing of steel structure, in which an air-conditioning system and a safety alarm system are provided; in the housing, a partition plate is divided into a plurality of Different functional and mutually independent cell chambers; the air conditioning system includes an intake fan and an exhaust fan for ventilation, and an air conditioner for controlling the temperature and humidity in the housing, and the air conditioner is provided with an air outlet Duct and suction duct, the air intake fan includes an air intake body, an air intake fan located in the air intake body and an air intake duct that communicates with the air intake fan at one end; the safety alarm system includes an installation A gas detection device for detecting the incoming gas and sending a detection signal on the air inlet of the air intake duct, and an alarm device for receiving and judging the detection signal and sending an alarm. After the alarm device sends out an alarm , the air conditioning system automatically cuts off the power.2.根据权利要求1所述的集装箱式控制室,其特征在于,所述排气风机包括排气机体、设于所述排气机体内的排气风扇和一端与所述排气风扇连通的排气风道,所述进气风道的另一端与所述出气管道连通,所述排气风道的另一端与所述吸气管道连通,所述排气风扇与进气风扇位于所述壳体的侧壁上并与外界连通,所述进气风机的进气量大于所述排气风机的排气量。2. The container-type control room according to claim 1, wherein the exhaust fan comprises an exhaust body, an exhaust fan disposed in the exhaust body, and an exhaust fan connected at one end to the exhaust fan. The other end of the air intake duct communicates with the outlet duct, the other end of the exhaust duct communicates with the suction duct, and the exhaust fan and the intake fan are located at the On the side wall of the casing and communicated with the outside world, the air intake volume of the air intake fan is greater than the exhaust air volume of the exhaust air fan.3.根据权利要求1所述的集装箱式控制室,其特征在于,所述壳体由侧壁、顶壁和底壁围成,所述侧壁、顶壁和底壁均由外钢板、内钢板和填充在所述外钢板和内钢板之间的保温层构成,所述侧壁与顶壁连接处设置有上圈梁,所述侧壁和底壁连接处设置有下圈梁,所述上圈梁和下圈梁之间设有多根位于所述侧壁内的用于支撑与连接所述顶壁和底壁的纵梁,所述侧壁内还设有位于相邻两根所述纵梁之间的用于固定所述外钢板与内钢板的连接件,所述顶壁内设有多根两端分别与所述上圈梁连接的上支架梁,所述底壁内设有多根两端分别与所述下圈梁连接的下支架梁,所述顶壁内位于所述上支架梁之间以及所述底壁内位于所述下支架梁之间均设有多个所述连接件。3. The container-type control room according to claim 1, wherein the housing is surrounded by side walls, top walls and bottom walls, and the side walls, top walls and bottom walls are all made of outer steel plates and inner walls. The steel plate and the insulation layer filled between the outer steel plate and the inner steel plate are composed of an upper ring beam at the connection between the side wall and the top wall, and a lower ring beam at the connection between the side wall and the bottom wall. Between the upper ring beam and the lower ring beam, there are a plurality of longitudinal beams located in the side wall for supporting and connecting the top wall and the bottom wall, and there are also two adjacent longitudinal beams located in the side wall. The connector between the longitudinal beams is used to fix the outer steel plate and the inner steel plate. The top wall is provided with a plurality of upper bracket beams whose two ends are respectively connected with the upper ring beam. The bottom wall is provided with There are a plurality of lower support beams whose two ends are respectively connected to the lower ring beams, and a plurality of the connector.4.根据权利要求3所述的集装箱式控制室,其特征在于,所述单元格室至少包括一个监控室、一个设备室和一个配电室,所述监控室与设备室的其中一个所述侧壁上均开设有门,所述壳体上至少与所述门相背的侧壁的外钢板外侧铺设有防火抗爆板;所述壳体的侧壁上还开设有用于安装进气风扇与排气风扇使其和外界连通的安装孔,所述安装孔上设有抗爆风阀。4. The containerized control room according to claim 3, wherein the unit room at least includes a monitoring room, an equipment room and a power distribution room, and one of the monitoring room and the equipment room There are doors on the side walls, and fireproof and explosion-proof plates are laid on the outer steel plate of the side wall opposite to the door at least on the housing; the side walls of the housing are also provided with air intake fans An installation hole communicated with the outside world with the exhaust fan, the installation hole is provided with an anti-explosion damper.5.根据权利要求4所述的集装箱式控制室,其特征在于,所述外钢板的厚度至少为3mm,所述保温层的厚度至少为20mm,所述纵梁、上圈梁、下圈梁均为工字梁,所述连接件为槽钢。5. The container-type control room according to claim 4, characterized in that, the thickness of the outer steel plate is at least 3 mm, the thickness of the insulation layer is at least 20 mm, and the longitudinal beams, upper ring beams, and lower ring beams All are I-beams, and the connectors are channel steel.6.根据权利要求4所述的集装箱式控制室,其特征在于,所述顶壁的下方设有吊顶,底壁的上方设有底板,所述吊顶与顶壁之间通过多个连接杆形成一容置所述出气管道、吸气管道、进气风道及排气风道的空间,所述设备室与监控室的所述吊顶上设有多个用于换气的换气口,所述吸气管道与出气管道上设有与所述换气口一一对应的支管;所述监控室、设备室内的设备的上端通过固定柱与所述吊顶可拆卸式连接。6. The container-type control room according to claim 4, wherein a suspended ceiling is provided below the top wall, a floor is provided above the bottom wall, and a plurality of connecting rods are formed between the suspended ceiling and the top wall A space for accommodating the air outlet duct, the air intake duct, the air intake duct and the air exhaust duct. The suspended ceilings of the equipment room and the monitoring room are provided with a plurality of ventilation openings for ventilation. The air suction pipe and the air outlet pipe are provided with branch pipes corresponding to the air exchange ports one by one; the upper ends of the equipment in the monitoring room and equipment room are detachably connected to the suspended ceiling through fixing columns.7.根据权利要求6所述的集装箱式控制室,其特征在于,所述壳体的所述底壁上固定设有支撑装置,所述支撑装置包括底板支架和多个用于支撑监控室、设备室和配电室内各设备的设备支架,所述底板上开设有与所述设备支架对应的用于固定设备的连接口;所述吊顶与底板之间垂直设有所述隔断板。7. The container-type control room according to claim 6, wherein a support device is fixedly provided on the bottom wall of the housing, and the support device includes a bottom plate bracket and a plurality of supports for supporting the monitoring room, For the equipment brackets of the equipment in the equipment room and the power distribution room, the bottom plate is provided with connection ports for fixing equipment corresponding to the equipment brackets; the partition board is vertically provided between the suspended ceiling and the bottom plate.8.根据权利要求7所述的集装箱式控制室,其特征在于,所述底壁与底板之间设置有多个用于容置连通各单元格室的线缆的线槽,所述壳体的侧壁上开设有使所述线缆与外部线缆连通的接线口,所述接线口上设置有连接外部线缆的电缆密封模块,所述电缆密封模块由防火抗爆材料制成。8. The container-type control room according to claim 7, characterized in that a plurality of wire slots for accommodating cables communicating with each unit cell are arranged between the bottom wall and the bottom plate, and the housing The side wall of the side wall is provided with a connection port for connecting the cable with an external cable, and a cable sealing module for connecting the external cable is provided on the connection port, and the cable sealing module is made of fireproof and explosion-resistant materials.9.根据权利要求1-8之一所述的集装箱式控制室,其特征在于,所述壳体上设有用于起吊的钩接部,所述壳体的底壁向外延伸形成用于存放室外设备的支撑部。9. The container-type control room according to any one of claims 1-8, characterized in that, the housing is provided with a hook for lifting, and the bottom wall of the housing extends outwards to form a storage The support part of the outdoor equipment.
CN201410036520.8A2014-01-242014-01-24Container-type control roomExpired - Fee RelatedCN103774869B (en)

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