CN103612181A - Piston ring opening trimming machine - Google Patents

Abstract

Translated fromChinese

本发明涉及一种活塞环修口设备，特别涉及到一种精确修整活塞环口的机器。本发所要解决的问题是提供一种活塞环的修口机，让活塞环开口和修口更加精准，大小可以随时根据实际情况进行调节。本发明采用模压送推进的方式进行二次切割，其实原理是，使用与标准活塞环外径大小和开口大小同样的模具，使用的磨头大小的宽度以及倾斜度与标准件开口宽度、斜度也相同，让这样的磨头固插在模具对应的开口处，当活塞环或不合格的活塞环沿模具由上向下滑动，不合格的地方，遇到了磨头，便会被打磨标准的合格件。

The invention relates to a device for trimming piston rings, in particular to a machine for accurately trimming piston rings. The problem to be solved by this invention is to provide a piston ring trimming machine, which can make the piston ring opening and trimming more precise, and the size can be adjusted according to the actual situation at any time. The present invention adopts the method of mold pressing and feeding to carry out secondary cutting. In fact, the principle is to use the same mold as the standard piston ring outer diameter and opening size, and the width and inclination of the grinding head used are the same as the opening width and inclination of the standard parts. It is also the same, let such a grinding head be inserted into the corresponding opening of the mold. When the piston ring or unqualified piston ring slides from top to bottom along the mold, the unqualified place will be ground when it meets the grinding head. Qualified pieces.

Description

Piston ring port repairment machine

Technical field

The present invention relates to a kind of piston ring repair jaws equipment, specially refer to a kind of machine of accurate finishing piston collar extension.

Background technology

Piston ring is the core component of fuel engines inside at present, be widely used on various dynamic power machines it and cylinder, piston, cylinder walls etc. complete the sealing of fuel oil-gas together, early stage piston ring forms by casting, but the progress along with technology, the high power piston ring of steel is born, and along with to the duty of engine, improving constantly of environmental requirement, inside and outside circle contour line and opening quality requirement to piston ring are also more and more higher, are not very ripe to gap-clearance of piston rings process technology in the past, are difficult to accomplish the designing requirement of regulation.In order to make the opening of the piston ring that is made into function more accurate, we must repair and mouthful process the piston ring of preliminary working, to accomplish accuracy and the high demand of piston ring quality.

Summary of the invention

This problem to be solved is to provide a kind of mouthful machine of repairing of piston ring, allows gap-clearance of piston rings and repair mouthful more precisely, and size can regulate according to actual conditions at any time.

For completing foregoing invention object, the present invention realizes like this, a kind of piston ring port repairment machine, it comprises feed mechanism, delivery device, burring machine and dressing mechanism, described above-mentioned machine is linked in sequence, and it is characterized in that: described burring machine is by grinding head, and finishing mould overlaps and presses down delivery device and forms, described finishing mold integral is tubular, and barrel dliameter is identical with the external diameter of piston ring; On sidewall, have finishing mouthful, described grinding head is built in the finishing mouth of finishing mould; The described delivery device that presses down is built in finishing mould top, presses down the propelling movement platen diameter of delivery device between piston ring internal diameter and external diameter; On the sidewall of propelling movement platen, be provided with equally opening, aperture position is corresponding with the finishing mouth of finishing mould, and the sidewall opening that pushes platen can pass through for bistrique.

The present invention adopts mold pressing to send the mode of propelling to carry out secondary cut, principle is in fact, use mould big or small with standard piston ring external diameter and that openings of sizes is same, width and the gradient of the bistrique size of using are also identical with standard component A/F, gradient, allow such bistrique admittedly be inserted in the opening part that mould is corresponding, when piston ring or underproof piston ring slide from top to bottom along mould, underproof place, run into bistrique, just can be polished the pieces O.K. of standard.

Technique scheme is done to further refinement, and described finishing mould is divided into three parts from top to bottom, and upper part and lower part outwards all have tapering; The internal diameter size of mid portion is identical with the external diameter size of piston ring, and bistrique is made the annulus of tapering, and the width of intermediate portion is identical with standard component, and tapering is from inside to outside identical with your standard, and bistrique is fixed on the centre of whole finishing mould.Why this technical scheme became to have up and down certain taper piston ring Design of Dies is all bell-mouthed design up and down, because will guarantee his stationarity in the Piston Process that falls, we know, want the standard that allows piston mouth open, piston mouth must be aimed at mould openings so, right is more accurate, the standard of also just getting over being polished so, how guarantee they aim at, when material loading, to allow piston collar extension aim at mould mouth on the one hand, be exactly on the other hand to enter being placed into mould mouth, fall to wanting steadily, the tapering of so this loudspeaker opening just can allow piston ring steadily fall, guaranteed, the accuracy rate of aiming at.

Technique scheme is improved further, and other three faces at described finishing mould except finishing mouth are provided with and tighten the groove of taking blame for others, and described tightening taken blame for others and be installed in frame.The mould that this patent adopts can regulate, in process in the past, stationarity due to mould, often to do a set of, use a mold, very unrestrained useless, and in process, due to the extruding back and forth of upper platen, and some piston rings scripts is nonstandard, can cause to the use of normal time of mould shape the decline of accuracy rate, in order to prevent the generation of said circumstances, patent adopts the mode of three cylinders to top, by 3, positions, realization is tightened up mould, thereby rises for the correction producing in excessive use after error.Certainly these three points are arranged and are also said that these three should, in same level, form the round quartering with opening when studying carefully, only in this way guarantee is to the accuracy closing up, when share, take blame for others for three and can regulate by manual lead screw, also can complete by jacking cylinder.

Technique scheme is improved further, described pressure delivery device is by fixed mount, push motor, degree of subtracting machine, push screw mandrel and push platen and form, described propelling movement motor and degree of subtracting machine are fixed on fixed mount, and described propelling movement screw mandrel is connected with reductor, push platen and are installed on the top that pushes screw mandrel.It is that servomotor is controlled that described pushing mechanism adopts, and at the sidewall of repairing mould mould, is provided with position sensor, and described sensor is located at respectively the junction of two taperings.The technical program is improved for the propulsive mechanism in conventional art, mainly to be embodied in intelligentized control, what all adopted in the past, be that cylinder is controlled, it is in very large drawback so, controlled poor, this patent has been adopted the fit system of servomotor and screw mandrel, adopts in addition induction installation, in pushing away whole progradation, adopt different speed, thereby make the otch be up to finer and smoother.For example, in topmost portion, we require speed to want fast, because the level that speed can allow the piston of script freely falling body put soon, better aims at otch at once, and at interstitial segment, we will slowly push in requirement, to below we require again his fast he being pushed out.

Technique scheme is done further to optimize, at two sidewalls of the grinding head of finishing mould outside, is provided with two symmetrical cooling sparge pipes, bistrique have an abrasive dust feeder, in the bottom of feeder, be provided with and eject chute.In the source of chute, be provided with bits liquid/gas separator; Described bits liquid/gas separator is in the outer position that is adjacent to the magnetic axis of rolling of rotating shaft, to be provided with discreet knives by the magnetic axis of rolling; Below the magnetic axis of rolling, be provided with collection container, below discreet knives, be provided with scrap collecting bag.Two sidewall cooling sparge pipe front ends at mill grinding head are provided with scraping fluid baffle plate.Technique scheme is mainly to the supplementing of conventional art deficiency, as heat radiation, because some piston ring rigidity is very strong, after particularly we carried out speed adjusting above, polish finer and smoother, and for bistrique, its heat is also high, so will dispel the heat; On the other hand, in the prior art, these iron filings have all been thrown away, and for present, we will be collected by the mode of collecting, thereby cost-saving.

Accompanying drawing explanation

Fig. 1 is the coordinate figure of finishing mould cover with piston ring.

Fig. 2 is the coordinate figure of finishing mould cover with grinding tool.

Fig. 3 is the coordinate figure of finishing mould cover with lathe.

Fig. 4 repairs mould cover and coordinates figure with press mechanism.

Fig. 5 considers the schematic diagram that coordinates of liquid/gas separator and grinding tool to be worth doing.

The specific embodiment

Embodiment 1

An automatic opening repairing machine for piston ring, it comprises feed mechanism, delivery device, burring machine and dressing mechanism, and described above-mentioned machine is linked in sequence, and this patent is mainly partly to improve repairing the burring machine of mouth; Described burring machine is by grindinghead 4,repairs mould cover 2 and press downdelivery device 3 to form, and described finishingmould 2 integral body are tubular, and barrel dliameter is identical with the external diameter of piston ring; On sidewall, have finishing mouth 25.Describedfinishing mould 2 is divided into three parts from top to bottom, and upper part 21 and lower part 24 outwards all have tapering; The internal diameter size of mid portion 22 is identical with the external diameter size of piston ring 1; Bistrique 4 is made the annulus of tapering, and the width of intermediate portion is identical with standard component, and tapering is from inside to outside identical with your standard, and bistrique is fixed on the centre of whole finishing mould.Finishing mould other three faces except finishing mouth are provided with and tighten the groove 23 of taking blame for others, and described tightening takes blame for others 51,52, and 53 are installed in frame 5.Described grindinghead 4 is built in the finishing mouth of finishing mould.

The describeddelivery device 3 that presses down is built in finishing mould top, presses downpropelling movement platen 31 diameters ofdelivery device 3 between piston ring internal diameter and external diameter; On the sidewall ofpropelling movement platen 31, be provided with equally opening, aperture position is corresponding with the finishing mouth of finishing mould, and the sidewall opening that pushes platen can pass through for bistrique.Described pressure delivery device is by fixed mount, pushes motor, degree of subtracting machine,push screw mandrel 32 andpush platen 31 and form, described propelling movement motor and degree of subtracting machine are fixed on fixed mount, and described propelling movement screw mandrel is connected with reductor, push platen and are installed on the top that pushes screw mandrel.It is that servomotor is controlled that described pushing mechanism adopts, and at the sidewall of repairing mould mould, is provided with position sensor, and described sensor is located at respectively the junction of two taperings.

Embodiment 2

Two sidewalls of grindinghead 4 in finishing mould outside are provided with two symmetricalcooling sparge pipes 41, bistrique 4 have an abrasive dust feeder 6, in the bottom of feeder, be provided with and eject chute 61.In the source of chute, be provided with bits liquid/gas separator 7; Described bits liquid/gas separator 7 is in the outer position that is adjacent to the magnetic axis of rolling of rotating shaft, to be provided with discreet knives 72 by the magnetic axis of rolling 71; Below the magnetic axis of rolling, be provided withcollection container 73, collection container divides two chambeies, and one over against the magnetic axis of rolling, and another is right against below discreet knives 71.Two sidewall cooling sparge pipe front ends at mill grinding head are provided with scraping fluid baffle plate.Technique scheme is mainly to the supplementing of conventional art deficiency, as heat radiation, because some piston ring rigidity is very strong, after particularly we carried out speed adjusting above, polish finer and smoother, and for bistrique, its heat is also high, so will dispel the heat; On the other hand, in the prior art, these iron filings have all been thrown away, and for present, we will be collected by the mode of collecting, thereby cost-saving.

Claims (8)

Translated fromChinese

1.一种活塞环修口机，它包括上料机构、推送机构、修整机构和整理机构，所述的上述机顺序连接，其特征在于：所述的修整机构是由打磨头，修整模具套和下压推送机构构成，所述的修整模具整体呈筒状，筒径与活塞环的外径相同；侧壁上开有修整口，所述的打磨头设立于修整模具的修整口内；所述下压推送机构设立于修整模具上方，下压推送机构的推送压盘直径介于活塞环内径与外径之间；推送压盘的侧壁上同样设有开口，开口位置与修整模具的修整口相对应，推送压盘的侧壁开口可供磨头通过。 1. A piston ring trimming machine, which includes a feeding mechanism, a pushing mechanism, a trimming mechanism and a finishing mechanism, and the above-mentioned machines are sequentially connected, and it is characterized in that: the trimming mechanism is composed of a grinding head, a trimming die cover Consisting of a push-down mechanism, the trimming die is cylindrical as a whole, and the cylinder diameter is the same as the outer diameter of the piston ring; there is a trimming port on the side wall, and the grinding head is set in the trimming port of the trimming die; The push-down push mechanism is set up above the trimming mold, and the diameter of the push plate of the push-down push mechanism is between the inner diameter and outer diameter of the piston ring; there is also an opening on the side wall of the push plate, and the position of the opening is the same as the trimming port of the trim mold. Correspondingly, the opening on the side wall of the pushing platen can allow the grinding head to pass through. the2.根据权利要求1所述的一种活塞环修口机，其特征在于：所述的修整模具由上至下分为三部分，上部分和下部分向外均有锥度；中间部分的内径大小与活塞环的外径大小相同；磨头做成有锥度的圆环，其中间部分的宽度与标准件相同，由内向外的锥度与你标准相同，磨头被固定在整个修整模具的中间。 2. A kind of piston ring trimming machine according to claim 1, characterized in that: the trimming mold is divided into three parts from top to bottom, and the upper part and the lower part have tapers outward; the inner diameter of the middle part The size is the same as the outer diameter of the piston ring; the grinding head is made into a tapered ring, the width of the middle part is the same as the standard part, and the taper from the inside to the outside is the same as your standard, and the grinding head is fixed in the middle of the whole dressing mold . the3.根据权利要求1所述的一种活塞环修口机，其特征在于：在所述修整模具除修整口以外的其他三个面设有缩紧顶缸槽，所述的缩紧顶缸安装于机架上。 3. A piston ring trimming machine according to claim 1, characterized in that: the other three surfaces of the trimming mold except the trimming opening are provided with a tightening cylinder groove, and the tightening cylinder Mounted on the rack. the4.根据权利要求1所述的一种活塞环修口机，其特征在于：所述的压力推送机构是由固定架，推送电机，减度机，推送丝杆和推送压盘构成，所述的推送电机和减度机固定于固定架上，所述的推送丝杆与减速机连接，推送压盘安装于推送丝杆的顶端。 4. A kind of piston ring repairing machine according to claim 1, it is characterized in that: described pressure push mechanism is made of fixed frame, push motor, reducer, push screw mandrel and push pressure plate, and The push motor and the reducer are fixed on the fixed frame, the push screw is connected with the reducer, and the push plate is installed on the top of the push screw. the5.根据权利要求2所述的一种活塞环修口机，其特征在于：所述的推 机构采用是伺服电机进行控制，在修整模具模具的侧壁设有位置传感器，所述的传感器分别设在两个锥度的连接处。 5. a kind of piston ring trimming machine according to claim 2, is characterized in that: described pushing mechanism adopts to be controlled by servo motor, is provided with position sensor at the side wall of trimming die mold, and described sensor respectively Located at the junction of the two tapers. the6.根据权利要求1所述的一种活塞环修口机，其特征在于：在修整模具外部的打磨头的两个侧壁设有对称的两根降温喷液管，在磨头的下设有磨屑收集槽，在收集槽的底部设有排出来流槽。 6. A kind of piston ring trimming machine according to claim 1, characterized in that: two sidewalls of the grinding head outside the trimming mold are provided with two symmetrical cooling liquid spray pipes, and under the grinding head There is a debris collection tank, and a discharge and flow tank is provided at the bottom of the collection tank. the7.根据权利要求6所述的一种活塞环修口机，其特征在于：在流槽的出处设有屑液分离器；所述的屑液分离器是由磁性滚动轴在转轴的外贴紧磁性滚动轴的位置设有分离刀片；在磁性滚动轴的下方设有收集容器，在分离刀片的下方设有碎屑收集袋。 7. A kind of piston ring trimming machine according to claim 6, characterized in that: a chip liquid separator is provided at the source of the flow groove; A separation blade is provided at the position close to the magnetic rolling shaft; a collection container is provided under the magnetic rolling shaft, and a debris collection bag is provided under the separation blade. the8.根据权利要求6所述的一种活塞环修口机，其特征在于：在磨打磨头的两个侧壁降温喷液管前端设有刮液挡板。 8. A piston ring trimming machine according to claim 6, characterized in that: a scraper baffle is provided at the front end of the two sidewall cooling liquid spray pipes of the grinding head. the

Images